Glue injection equipment for lens processing and production

The mirror lens injection device addresses the complexity and manual operation issues of existing machines by integrating a swivel cylinder and stirring mechanism, achieving automated handling and improved production quality through consistent resin distribution.

CN223097173UActive Publication Date: 2025-07-15JIANGSU CHENYUAN OPTICAL GLASSES CO LTD
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Patent Information

Application Number
CN202421511040.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-15
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing lens glue injection equipment has a complex structure and cannot achieve automatic loading and unloading. It requires manual operation. The long-term placement of the glue liquid leads to concentration stratification that affects production quality.

Method used

The reversing cylinder and lifting material loading and unloading is achieved by using the material replacing cylinder and lifting, combined with the mixing rack in the rubber storage box to prevent the layering of the glue liquid, and automatic production is achieved through the clamping rotating mechanism, the belt sealing mechanism and the rubber injection mechanism.

Benefits of technology

It realizes automatic loading and unloading of lens glue injection production, avoids the problem of glue liquid layering, and improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glue injection equipment for lens processing production, which comprises a vertical plate arranged on a processing table, a moving groove arranged on the processing table on the front side of the vertical plate, a moving plate arranged in the moving groove, a transposition cylinder arranged at the bottom of the processing table below the moving groove, and a telescopic end of the transposition cylinder connected with the lower part of the moving plate. Material taking bases are symmetrically arranged on the movable plate through lifting rods, material taking air cylinders are arranged on the material taking bases, material taking suction cups are arranged at the telescopic ends of the material taking air cylinders, and feeding mechanisms are symmetrically arranged on the portion, on the rear side of the vertical plate, of the machining table. According to the utility model, the transposition cylinder is matched with the lifting material taking seat, so that the feeding and discharging of glue injection production can be automatically realized, manual operation is not needed, and the defect that a lens needs to be manually placed and taken for processing in the traditional glue injection machine is overcome; and meanwhile, the stirring frame in the glue storage box can effectively avoid the problem that the lens glue injection production quality is influenced by concentration layering of the glue due to layering of the glue after long-time placement, and the practicability is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spectacle lens production, in particular to a glue injection device for lens processing and production. Background Art

[0002] The manufacturing process of spectacle lenses mainly includes steps such as monomer preparation, mold glue injection, polymerization and curing, etc. Among them, during the glue injection process, a liquid colloid needs to be injected into the assembled spectacle mold. To improve production efficiency, currently, most lens casting is achieved through a lens glue injection machine.

[0003] At present, the structure of the lens glue injection device is complex, and at the same time, automatic loading and unloading cannot be achieved. For example, a spectacle lens glue injection machine disclosed in the publication number CN217123722U discloses functions of glue injection and tape fitting through various complex structures, but the structure is complex and automatic loading and unloading cannot be achieved. Lenses need to be manually taken and placed for fixation, which is troublesome and time-consuming. Therefore, the utility model proposes a glue injection device for lens processing and production to solve the problems existing in the prior art. Content of the Utility Model

[0004] Aiming at the above problems, the purpose of the utility model is to propose a glue injection device for lens processing and production. The glue injection device for lens processing and production can automatically realize loading and unloading of glue injection production through a transposition cylinder cooperating with a lifting material taking seat, without manual operation, solving the defect that traditional glue injection machines need to manually place and take lenses for processing. At the same time, through the stirring frame in the glue storage tank, the problem that the glue liquid is stratified after being placed for a long time, resulting in stratification of the glue liquid concentration and affecting the quality of lens glue injection production, can be effectively avoided, and the practicability is greatly improved.

[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A glue injection device for lens processing and production, including a processing table, a vertical plate, a loading and unloading mechanism, a clamping and rotating mechanism, a tape sealing mechanism and a glue injection mechanism. A vertical plate is fixedly arranged on the processing table. The loading and unloading mechanism includes a moving groove, a moving plate, a transposition cylinder, a lifting rod, a material taking seat, a material taking cylinder, a material taking suction cup and a feeding mechanism. A moving groove is penetrated through the processing table on the front side of the vertical plate. A moving plate is movably arranged in the moving groove. A transposition cylinder is fixedly arranged at the bottom of the processing table below the moving groove. The telescopic end of the transposition cylinder is connected to the lower part of the moving plate. The material taking seats are symmetrically arranged on the moving plate through the lifting rods. There are two groups of lifting rods and material taking seats, and guide sliding rods are symmetrically arranged between the lower part of the material taking seat and the moving plate. A material taking cylinder is arranged on the material taking seat. The telescopic end of the material taking cylinder is provided with a material taking suction cup. The side of the material taking seat close to the vertical plate is an arc-shaped groove structure for adapting to circular lenses. The telescopic end of the material taking cylinder faces the arc-shaped groove structure and is connected to the material taking suction cup. The feeding mechanisms are symmetrically arranged on the processing table at the rear side of the vertical plate.

[0006] Further improvements are as follows: The clamping and rotating mechanism includes side plates, clamping cylinders, connecting seats, rotating arms, clamping wheels, compression springs and a rotating mechanism. Symmetrically fixed on the front side of the vertical plate are side plates. A connecting seat is arranged on the side plates through clamping cylinders. The clamping cylinders are fixed on the side plates, and the telescopic ends are arranged oppositely and fixed to the connecting seat. Guide slide rods are also symmetrically arranged between the connecting seat and the side plates. The connecting seat is symmetrically provided with rotating arms up and down. Clamping wheels are arranged at the front ends of the rotating arms. Compression springs are arranged inside the connecting seat between the rear ends of the rotating arms. A rotating mechanism is arranged in the middle of the vertical plate between the side plates.

[0007] Further improvements are as follows: The rotating mechanism includes a connecting frame, a telescopic rod, a rotating motor, a negative pressure fixing suction cup and a through hole. A connecting frame is arranged on the rear side of the vertical plate. A rotating motor is arranged on the front side of the connecting frame through a telescopic rod. The output end of the rotating motor is provided with a negative pressure fixing suction cup. A through hole is arranged on the vertical plate in front of the negative pressure fixing suction cup.

[0008] Further improvements are as follows: The tape sealing mechanism includes an inclined cylinder, an inclined slide plate, a tape fixing frame, a guide roller, a soft rubber head, a cutting cylinder and a cutting knife. An inclined cylinder is fixedly arranged on one side above the vertical plate. An inclined slide plate is slidably arranged on the vertical plate at the telescopic end of the inclined cylinder. The inclined slide plate is guided and adapted to the chute between the inclined slide plate and the vertical plate. A tape fixing frame is arranged on the inclined slide plate. A guide roller is arranged on the front side of the inclined slide plate for guiding the tape. A soft rubber head is arranged at the front end of the inclined slide plate. A cutting knife is arranged on the front side of the vertical plate below the inclined slide plate through a cutting cylinder.

[0009] Further improvements are as follows: The glue injection mechanism includes an electric rod, a glue injection head, a glue storage tank, a stirring frame, a stirring motor and a glue pumping pump. A glue injection head is arranged on the upper front side of the vertical plate through an electric rod. A glue storage tank is arranged on the upper rear side of the vertical plate. A stirring frame is rotatably arranged in the glue storage tank. A stirring motor is arranged below the glue storage tank. The output end of the stirring motor is connected to the stirring frame. A glue pumping pump is arranged above the glue storage tank. The glue pumping pump is connected to the glue storage tank and the glue injection head through a hose.

[0010] Further improvements are as follows: The feeding mechanism includes a through port, a material rack, a chute, a driving screw rod, a baffle and a driving motor. Through ports are symmetrically arranged on both sides below the vertical plate. A material rack is arranged on the processing table behind the through port. A chute is arranged in the material rack. A baffle is arranged in the chute through a driving screw rod. The driving screw rod is rotatably arranged in the chute through a bearing. The lower end of the baffle is slidably connected to the chute and threadedly connected to the driving screw rod. A driving motor is arranged behind the material rack. The output end of the driving motor is connected to the driving screw rod for transmission. One of the two groups of material racks is used for feeding and the other is used for discharging and collecting materials.

[0011] The beneficial effects of the present utility model are as follows: The present utility model can automatically realize the loading and unloading of injection molding production through the transposition cylinder cooperating with the lifting material taking seat, without manual operation, solving the defect that the traditional injection molding machine needs to manually place and take lenses for processing. At the same time, the stirring frame in the glue storage tank can effectively avoid the problem that the glue liquid stratifies after being placed for a long time, resulting in the stratification of the glue liquid concentration and affecting the quality of lens injection molding production, greatly improving the practicability. Description of the Drawings

[0012] Figure 1 It is the front view of the present utility model.

[0013] Figure 2 It is the front sectional structure view of the present utility model.

[0014] Figure 3 It is the side sectional structure view of the present utility model.

[0015] Figure 4 It is the front sectional structure view of the connecting seat of the present utility model.

[0016] Figure 5 It is the sectional structure view of the glue storage tank of the present utility model.

[0017] Wherein: 1. Processing table; 2. Vertical plate; 3. Moving groove; 4. Moving plate; 5. Transposition cylinder; 6. Lifting rod; 7. Material taking seat; 8. Material taking cylinder; 9. Material taking suction cup; 10. Side plate; 11. Clamping cylinder; 12. Connecting seat; 13. Rotating arm; 14. Clamping wheel; 15. Compression spring; 16. Connecting frame; 17. Telescopic rod; 18. Rotating motor; 19. Negative pressure fixing suction cup; 20. Through hole; 21. Inclined cylinder; 22. Inclined slide plate; 23. Tape fixing frame; 24. Guide roller; 25. Soft glue head; 26. Cutting cylinder; 27. Cutting knife; 28. Electric rod; 29. Injection head; 30. Glue storage tank; 31. Stirring frame; 32. Stirring motor; 33. Glue pumping pump; 34. Through port; 35. Material rack; 36. Chute; 37. Driving screw; 38. Baffle; 39. Driving motor. Detailed Embodiment

[0018] In order to deepen the understanding of the present utility model, the following will further elaborate on the present utility model in combination with embodiments. These embodiments are only used to explain the present utility model and do not constitute a limitation on the protection scope of the present utility model.

[0019] According to Figures 1 - 5As shown in the figure, this embodiment provides a glue injection device for lens processing and production, including a processing table 1, a vertical plate 2, a loading and unloading mechanism, a clamping and rotating mechanism, a tape sealing mechanism, and a glue injection mechanism. A vertical plate 2 is fixedly arranged on the processing table 1. The loading and unloading mechanism includes a moving groove 3, a moving plate 4, a transposition cylinder 5, a lifting rod 6, a material taking seat 7, a material taking cylinder 8, a material taking suction cup 9, and a feeding mechanism. The moving groove 3 is penetrated through the processing table 1 on the front side of the vertical plate 2. The moving plate 4 is movably arranged in the moving groove 3. The transposition cylinder 5 is fixedly arranged at the bottom of the processing table 1 below the moving groove 3. The telescopic end of the transposition cylinder 5 is connected to the lower part of the moving plate 4. The material taking seats 7 are symmetrically arranged on the moving plate 4 through the lifting rods 6. Both the lifting rods and the material taking seats are provided with two groups, and guide slide rods are also symmetrically arranged between the lower part of the material taking seat and the moving plate. The material taking cylinder 8 is arranged on the material taking seat 7. The telescopic end of the material taking cylinder 8 is provided with the material taking suction cup 9. The side of the material taking seat 7 close to the vertical plate is of an arc groove structure for adapting to a circular lens. The telescopic end of the material taking cylinder faces the arc groove structure and is connected to the material taking suction cup. The feeding mechanism is symmetrically arranged on the processing table 1 at the rear side of the vertical plate 2.

[0020] The clamping and rotating mechanism includes side plates 10, clamping cylinders 11, connecting seats 12, rotating arms 13, clamping wheels 14, compression springs 15, and a rotating mechanism. The side plates 10 are symmetrically and fixedly arranged on the front side of the vertical plate 2. The connecting seats 12 are arranged on the side plates 10 through the clamping cylinders 11. The clamping cylinders are fixed on the side plates, and the telescopic ends are arranged oppositely and fixed to the connecting seats. Guide slide rods are also symmetrically arranged between the connecting seats and the side plates. The rotating arms 13 are symmetrically arranged up and down in the connecting seats 12. The front ends of the rotating arms 13 are provided with the clamping wheels 14. Compression springs 15 are arranged inside the connecting seats 12 between the rear ends of the rotating arms 13 for the active adjustment of the rotating arms to adapt to glasses lenses of different sizes. A rotating mechanism is arranged in the middle of the vertical plate 2 between the side plates 10.

[0021] The rotating mechanism includes a connecting frame 16, a telescopic rod 17, a rotating motor 18, a negative pressure fixing suction cup 19, and a through hole 20. The connecting frame 16 is arranged at the rear side of the vertical plate 2. The rotating motor 18 is arranged on the front side of the connecting frame 16 through the telescopic rod 17. The output end of the rotating motor 18 is provided with the negative pressure fixing suction cup 19. The through hole 20 is arranged on the vertical plate 2 in front of the negative pressure fixing suction cup 19. The glasses lens held is sucked through the through hole by the negative pressure fixing suction cup and rotated by the rotating motor to wind the tape.

[0022] The tape sealing mechanism includes an inclined cylinder 21, an inclined slide plate 22, a tape fixing bracket 23, a guide roller 24, a soft rubber head 25, a cutting cylinder 26 and a cutting knife 27. An inclined cylinder 21 is fixedly arranged on one side above the vertical plate 2. An inclined slide plate 22 is slidably arranged on the vertical plate 2 at the telescopic end of the inclined cylinder 21. The inclined slide plate is adapted to the chute guide between the inclined slide plate and the vertical plate. A tape fixing bracket 23 is arranged on the inclined slide plate 22 for installing the tape. A guide roller 24 is arranged on the front side of the inclined slide plate 22 for guiding the tape. A soft rubber head 25 is arranged at the front end of the inclined slide plate 22 for squeezing and fitting the end of the tape to the side of the lens. A cutting knife 27 is arranged on the front side of the vertical plate 2 below the inclined slide plate 22 through a cutting cylinder 26 and is used for cutting after the tape winding is completed.

[0023] The glue injection mechanism includes an electric rod 28, a glue injection head 29, a glue storage tank 30, a stirring frame 31, a stirring motor 32 and a glue pumping pump 33. A glue injection head 29 is arranged on the upper front side of the vertical plate 2 through an electric rod 28. A glue storage tank 30 is arranged on the upper rear side of the vertical plate 2. A stirring frame 31 is rotatably arranged in the glue storage tank 30. A stirring motor 32 is arranged below the glue storage tank 30. The output end of the stirring motor 32 is connected to the stirring frame 31. A glue pumping pump 33 is arranged above the glue storage tank 30. The glue pumping pump 33 is connected to the glue storage tank 30 and the glue injection head 29 through a hose and is used for stirring the glue material to prevent stratification and glue injection processing.

[0024] The feeding mechanism includes a through hole 34, a material rack 35, a chute 36, a driving screw 37, a baffle 38 and a driving motor 39. Through holes 34 are symmetrically arranged on both sides below the vertical plate 2. A material rack 35 is arranged on the processing table 1 behind the through hole 34. A chute 36 is arranged in the material rack 35. A baffle 38 is arranged in the chute 36 through a driving screw 37. The driving screw is rotatably arranged in the chute through a bearing. The lower end of the baffle is slidably connected to the chute and is threadedly connected to the driving screw. A driving motor 39 is arranged behind the material rack 35. The output end of the driving motor 39 is connected to the driving screw 37 for transmission. One of the two groups of material racks is used for feeding and the other is used for discharging and collecting materials.

[0025] When the lens processing and production glue injection equipment is in use, the lenses to be injected with glue are evenly arranged in the material rack on one side. Subsequently, the equipment is started. In the initial position of the equipment, one of the two sets of material taking seats is located on one side of the material rack with the lenses to be injected with glue, and the other set is located in the middle directly in front of the vertical plate. When taking materials, the driving motor drives the driving screw rod to push the baffle forward, pushing the front lens into the through hole. Then, the material taking cylinder on the material taking seat in front of the through hole drives the material taking suction cup to extend, and the material taking suction cup generates vacuum to adsorb the lens and retracts it into the arc groove on the inner side of the material taking seat. Subsequently, the transposition cylinder extends, pushing the empty material taking seat to the front side of the other set of material racks. At this time, the material taking seat after taking materials moves to the middle directly in front of the vertical plate, and then the lifting rod drives the material taking seat to be lifted to the position of the clamping and rotating mechanism. The clamping cylinder drives the clamping wheels on the opposite side of the connecting seat to clamp the lens. Subsequently, the material taking suction cup releases the material taking seat and descends, and the transposition cylinder retracts to drive the loading and unloading mechanism to reset;

[0026] Before glue injection, the telescopic rod on the rear side of the vertical plate drives the front negative pressure fixing suction cup to adsorb and fix the clamped lens. Then, the tilting cylinder drives the tilting slide plate to extend forward, and the soft glue head arranged at the front end sticks the end of the adhesive tape to the side edge of the lens. Subsequently, the rotating motor rotates to drive the lens to rotate, causing the adhesive tape to wind around the side edge of the lens for one circle. When it is almost full around the side edge, it stops, leaving a small gap. At this time, the glue injection mechanism is started. The electric rod drives the glue injection head to descend while the glue pumping pump extracts glue and injects it through the small gap. After filling, the glue injection head retracts, and the rotating motor continues to rotate to completely close the small gap. The cutting cylinder is started to drive the cutting knife to extend forward to cut the adhesive tape, completing the glue injection processing;

[0027] After the loading and unloading mechanism resets and during the glue injection processing, the material rack with the lenses to be injected with glue continues to push materials, and the material taking seat on this side performs the material taking operation. Then, after the glue injection is completed, the negative pressure fixing suction cup behind the lens releases the lens and retracts. The lifting rod drives the other set of empty material taking seats to rise to the position of the lens after glue injection. The clamping cylinders on both sides retract to release the lens, and at the same time, the material taking cylinder of the material taking seat adsorbs the lens after glue injection and descends. The transposition cylinder extends to drive the two sets of material taking seats to switch positions. The set of material taking seats fixed with the lens after glue injection moves to the other set of empty material racks and sends the lens after glue injection to the material rack for temporary storage; the material taking seat fixed with the lens to be injected with glue moves to the middle directly in front of the vertical plate to perform the aforementioned loading operation and then resets. In this way, the automated glue injection processing is realized in a cycle.

[0028] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An injection molding device for lens processing and production, characterized in that: It includes a processing table (1), a vertical plate (2), a loading and unloading mechanism, a clamping and rotating mechanism, a tape sealing mechanism and a glue injection mechanism. A vertical plate (2) is provided on the processing table (1). The loading and unloading mechanism includes a moving groove (3), a moving plate (4), a transposition cylinder (5), a lifting rod (6), a material taking seat (7), a material taking cylinder (8), a material taking suction cup (9) and a feeding mechanism. A moving groove (3) is provided on the processing table (1) on the front side of the vertical plate (2). A moving plate (4) is provided in the moving groove (3). A transposition cylinder (5) is provided at the bottom of the processing table (1) below the moving groove (3). The telescopic end of the transposition cylinder (5) is connected to the lower part of the moving plate (4). Material taking seats (7) are symmetrically provided on the moving plate (4) through lifting rods (6). A material taking cylinder (8) is provided on the material taking seat (7). The telescopic end of the material taking cylinder (8) is provided with a material taking suction cup (9). Feeding mechanisms are symmetrically provided on the processing table (1) on the rear side of the vertical plate (2).

2. The glue injection device for lens processing and production according to claim 1, characterized in that: The clamping and rotating mechanism includes side plates (10), clamping cylinders (11), connecting seats (12), rotating arms (13), clamping wheels (14), compression springs (15) and a rotating mechanism. Side plates (10) are symmetrically provided on the front side of the vertical plate (2). Connecting seats (12) are provided on the side plates (10) through clamping cylinders (11). Rotating arms (13) are symmetrically provided up and down in the connecting seats (12). Clamping wheels (14) are provided at the front ends of the rotating arms (13). Compression springs (15) are provided inside the connecting seats (12) between the rear ends of the rotating arms (13). A rotating mechanism is provided in the middle of the vertical plate (2) between the side plates (10).

3. The glue injection device for lens processing and production according to claim 2, characterized in that: The rotating mechanism includes a connecting frame (16), a telescopic rod (17), a rotating motor (18), a negative pressure fixing suction cup (19) and a through hole (20). A connecting frame (16) is provided on the rear side of the vertical plate (2). A rotating motor (18) is provided on the front side of the connecting frame (16) through a telescopic rod (17). The output end of the rotating motor (18) is provided with a negative pressure fixing suction cup (19). A through hole (20) is provided on the vertical plate (2) in front of the negative pressure fixing suction cup (19).

4. The glue injection device for lens processing and production according to claim 1, wherein: The tape sealing mechanism includes an inclined cylinder (21), an inclined slide plate (22), a tape fixing frame (23), a guide roller (24), a soft rubber head (25), a cutting cylinder (26) and a cutting knife (27). An inclined cylinder (21) is provided on one side above the vertical plate (2). An inclined slide plate (22) is provided on the vertical plate (2) at the telescopic end of the inclined cylinder (21). A tape fixing frame (23) is provided on the inclined slide plate (22). A guide roller (24) is provided on the front side of the inclined slide plate (22). A soft rubber head (25) is provided at the front end of the inclined slide plate (22). A cutting knife (27) is provided on the front side of the vertical plate (2) below the inclined slide plate (22) through a cutting cylinder (26).

5. The glue injection device for lens processing and production according to claim 1, wherein: The glue injection mechanism includes an electric rod (28), a glue injection head (29), a glue storage tank (30), a stirring frame (31), a stirring motor (32) and a glue pumping pump (33). The glue injection head (29) is provided at the upper front side of the vertical plate (2) through the electric rod (28). The glue storage tank (30) is provided at the upper rear side of the vertical plate (2). A stirring frame (31) is provided inside the glue storage tank (30). A stirring motor (32) is provided below the glue storage tank (30). The output end of the stirring motor (32) is connected to the stirring frame (31). A glue pumping pump (33) is provided above the glue storage tank (30). The glue pumping pump (33) is connected to the glue storage tank (30) and the glue injection head (29) through hoses.

6. The glue injection device for lens processing and production according to claim 1, characterized in that: The feeding mechanism includes a through hole (34), a material rack (35), a sliding groove (36), a driving screw (37), a baffle (38) and a driving motor (39). The through holes (34) are symmetrically provided on both sides below the vertical plate (2). A material rack (35) is provided on the processing table (1) behind the through holes (34). A sliding groove (36) is provided in the material rack (35). A baffle (38) is provided in the sliding groove (36) through the driving screw (37). A driving motor (39) is provided behind the material rack (35). The output end of the driving motor (39) is connected to the driving screw (37) for transmission.

Citation Information

Patent Citations

  • Glue injection machine for spectacle lenses

    CN217123722U