Turnover and dispensing mechanism for PCB (printed circuit board) welding

The PCB board welding and flipping mechanism automates the flipping and gluing process, ensuring precise positioning and adaptability, thereby enhancing production efficiency and reducing defects.

CN223097255UActive Publication Date: 2025-07-15CHANGZHOU JIANHONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422223400.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-15
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The dispensing process of existing PCB boards requires manual flip, resulting in inefficiency.

Method used

A PCB board welding flip dispensing mechanism is designed, including mounting base, support, moving parts, transmission shaft, adjustment shaft, clamping part and servo motor. The servo motor drives the worm and the worm gear to mesh automatically to achieve automatic flip of the PCB board, and the displacement components and adjustment components achieve flexible adjustment and clamping of the work station to adapt to PCB boards of different sizes and specifications.

Benefits of technology

It realizes automatic flip and dispensing of PCB boards, improves processing efficiency, ensures position accuracy and product quality, reduces offset risks, and has strong adaptability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223097255U_ABST
    Figure CN223097255U_ABST
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Abstract

The utility model relates to the technical field of welding devices, in particular to a PCB (printed circuit board) welding, overturning and dispensing mechanism which comprises a mounting base and a driving component, two groups of supporting pieces are symmetrically arranged on the mounting base, moving pieces are slidably arranged on the supporting pieces, transmission shafts are rotatably arranged at inner holes of the moving pieces, and adjusting shafts are slidably arranged in inner cavities of the transmission shafts. A screw is arranged at a threaded inner hole of the transmission shaft, the screw is in contact connection with the adjusting shaft, a mounting assembly is arranged on the adjusting shaft, the mounting assembly is used for positioning and clamping the PCB, and the driving assembly is arranged on the supporting piece and used for driving the PCB to turn over by the transmission shaft; the displacement assembly is arranged on the supporting piece, and the displacement assembly is used for enabling the moving piece to drive the PCB to carry out station adjustment; operation procedures are convenient, and machining efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to a PCB board welding flip glue dispensing mechanism. Background Art

[0002] PCB boards are providers of electrical connections for electronic components. The main advantage of using PCB boards is that they greatly improve the level of automation and production labor rate. PCB boards need to go through a series of steps during production and processing, including welding and gluing of PCB boards.

[0003] When dispensing glue on the existing PCB board, personnel need to manually flip the PCB board fixing device to dispense glue on the other side of the PCB board, which is very inconvenient and has low work efficiency. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a PCB board welding flipping and dispensing mechanism with convenient operation process and high processing efficiency.

[0005] The utility model of the PCB board welding flip glue dispensing mechanism comprises:

[0006] The mounting base and the driving assembly are symmetrically arranged on the mounting base. A moving part is slidably arranged on the supporting part. A transmission shaft is rotatably arranged at the inner hole of the moving part. An adjusting shaft is slidably arranged in the inner cavity of the transmission shaft. A screw is arranged at the threaded inner hole of the transmission shaft. The screw is in contact with the adjusting shaft. A mounting assembly is arranged on the adjusting shaft. The mounting assembly is used for positioning and clamping the PCB board. The driving assembly is arranged on the supporting part. The driving assembly is used for the transmission shaft to drive the PCB board to flip;

[0007] The displacement component is arranged on the support member, and the displacement component is used for the moving member to drive the PCB board to adjust the working position.

[0008] Furthermore, the mounting assembly includes a mounting piece arranged on the adjusting shaft, two groups of clamping pieces are slidingly arranged in the inner groove of the mounting piece, support rollers are rotatably arranged at both ends of the clamping piece, clamping belts are rollingly arranged on the two groups of support rollers, and the spacing between the two groups of clamping pieces is adjusted through the adjusting assembly.

[0009] Preferably, the adjustment assembly includes threaded rods that are respectively rotatably provided in two groups of mounting holes of mounting parts, and threaded inner holes and through holes are respectively provided on the clamping parts. The threaded rod is provided in one group of threaded inner holes of the clamping parts and passes through another group of through holes of the clamping parts. Transmission gears are coaxially provided on the threaded rod, and the two groups of transmission gears are meshed for transmission connection.

[0010] Furthermore, an auxiliary piece is arranged on the clamping piece, and the clamping belt is slidably arranged on the auxiliary piece.

[0011] Preferably, a baffle is provided on the mounting member, and the baffle is located at the middle position between the two clamping members.

[0012] Furthermore, the driving assembly includes a fixing member provided on the moving member, a worm is rotatably provided on the fixing member, a worm gear is coaxially provided on the transmission shaft, and the worm is in meshing transmission connection with the worm gear.

[0013] Preferably, a servo motor is provided on the support member, a power shaft is coaxially provided at the output end of the servo motor, the power shaft is slidably provided in the inner cavity of the worm, and the power shaft is rotatably provided in the positioning hole of the stabilizing member, and the stabilizing member is provided on the support member.

[0014] Furthermore, when the servo motor is started once, the worm drives the PCB board to flip 180° through the meshing with the worm gear.

[0015] Preferably, the displacement assembly includes a reciprocating motor provided on the support member, a lead screw is coaxially provided at the output end of the reciprocating motor, and the lead screw is provided at the threaded through hole of the moving member.

[0016] Furthermore, a plurality of adjusting feet are provided at the bottom end of the mounting base.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The mounting base cooperates with the two support members to stably support the entire mechanism, ensuring the position accuracy of the PCB board during the flipping and dispensing processes. The sliding setting of the moving member on the support member, combined with the function of the displacement assembly, realizes the flexible adjustment of the PCB board station, realizes the feeding and removal of the PCB board from the dispensing area. The adjusting shaft slidably provided in the inner cavity of the transmission shaft can control the distance between the two mounting assemblies through the contact connection with the screw, adapting to PCB boards of different sizes and specifications, improving adaptability and convenience. The connection method between the mounting assembly and the adjusting shaft enables the PCB board to be firmly positioned and clamped, reducing the risk of offset during the processing, improving the product quality. The driving assembly effectively controls the movement of the transmission shaft, thereby realizing the smooth flipping of the PCB board, with convenient operation procedures and high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the front view structural schematic diagram of the present utility model;

[0019] Figure 2 is the axonometric structural schematic diagram of the present utility model;

[0020] Figure 3 is the partial structural schematic diagram of the present utility model;

[0021] Figure 4 is the partial exploded schematic diagram of the present utility model;

[0022] Reference numerals in the drawings: 1, mounting base; 2, support member; 3, moving member; 4, transmission shaft; 5, adjusting shaft; 6, screw; 7, mounting member; 8, clamping member; 9, clamping belt; 10, threaded rod; 11, transmission gear; 12, auxiliary member; 13, blocking member; 14, fixing member; 15, worm; 16, worm gear; 17, servo motor; 19, stabilizing member; 20, power shaft; 21, reciprocating motor; 22, lead screw; 23, adjusting foot; 24, support roller. Detailed implementation manners

[0023] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0024] As Figures 1 to 4 shown, the PCB board soldering, flipping and dispensing mechanism of the present utility model includes:

[0025] A mounting base 1 and a driving assembly. Two groups of support members 2 are symmetrically arranged on the mounting base 1. A moving member 3 is slidably arranged on the support members 2. A transmission shaft 4 is rotatably arranged at the inner hole of the moving member 3. An adjusting shaft 5 is slidably arranged in the inner cavity of the transmission shaft 4. A screw 6 is arranged at the threaded inner hole of the transmission shaft 4. The screw 6 is in contact connection with the adjusting shaft 5. An installation assembly is arranged on the adjusting shaft 5. The installation assembly is used for positioning and clamping the PCB board. The driving assembly is arranged on the support members 2. The driving assembly is used for driving the transmission shaft 4 to drive the PCB board to flip;

[0026] A displacement assembly. The displacement assembly is arranged on the support members 2. The displacement assembly is used for driving the moving member 3 to drive the PCB board to perform station adjustment; The mounting base 1 cooperates with the two groups of support members 2 to stably support the entire mechanism, ensuring the position accuracy of the PCB board during flipping and dispensing. The sliding arrangement of the moving member 3 on the support members 2, combined with the action of the displacement assembly, realizes the flexible adjustment of the PCB board station, realizes the feeding and discharging of the PCB board into and out of the dispensing area. The adjusting shaft 5 slidably arranged in the inner cavity of the transmission shaft 4, through the contact connection between the screw 6 and the adjusting shaft 5, can control the distance between the two installation assemblies, adapt to PCB boards of different sizes and specifications, improve adaptability and convenience. The connection mode between the installation assembly and the adjusting shaft 5 enables the PCB board to be firmly positioned and clamped, reduces the risk of offset during the processing, and improves the product quality. The driving assembly effectively controls the movement of the transmission shaft 4, thereby realizing the smooth flipping of the PCB board, with convenient operation procedures and high processing efficiency.

[0027] As Figures 1 to 4As shown, as a preferred solution, the mounting assembly includes a mounting member 7 arranged on the adjusting shaft 5, two groups of clamping members 8 are slidably arranged in the inner groove of the mounting member 7, support rollers 24 are rotatably arranged at both ends of the clamping member 8, clamping belts 9 are rotatably arranged on the two groups of support rollers 24, and the two groups of clamping members 8 are adjusted in spacing by the adjusting assembly, an auxiliary member 12 is arranged on the clamping member 8, and the clamping belt 9 is slidably arranged on the auxiliary member 12, and a blocking member 13 is arranged on the mounting member 7, and the blocking member 13 is located in the middle of the two groups of clamping members 8; the two groups of clamping members 8 slidably arranged in the inner groove of the mounting member 7 are adjusted in spacing by the adjusting assembly , it can be quickly adjusted according to the width and thickness of different PCB boards. The supporting rollers 24 rotatably arranged at both ends of the clamping member 8 and the clamping belt 9 rollingly arranged on the supporting rollers 24 can stably clamp the PCB board, which is convenient for inserting and removing the PCB board. The auxiliary member 12 arranged on the clamping member 8 enables the clamping belt 9 to slide on the auxiliary member 12, further enhancing the clamping stability. The blocking member 13 arranged on the mounting member 7 is located in the middle position of the two groups of clamping members 8, which effectively prevents the PCB board from shifting during the clamping process and ensures the position accuracy of the PCB board during the flipping and dispensing process.

[0028] like Figures 1 to 4 As shown, as a preferred solution, the adjustment component includes a threaded rod 10 that is respectively rotatably set in two groups of mounting holes of the mounting member 7, and the clamping member 8 is respectively provided with a threaded inner hole and a through hole. The threaded rod 10 is set in the threaded inner hole of one group of clamping members 8 and passes through the through holes of the other group of clamping members 8. A transmission gear 11 is coaxially set on the threaded rod 10, and the two groups of transmission gears 11 are meshed and connected for transmission; the adjustment component includes a threaded rod 10 that is respectively rotatably set in the two groups of mounting holes of the mounting member 7. This design enables the threaded rod 10 to adjust the distance between the two groups of clamping members 8 by rotation, so as to adapt to PCB boards of different widths, thereby improving the adaptability and flexibility of the device. The transmission gear 11 coaxially set on the threaded rod 10 and the meshing transmission connection of the two groups of transmission gears 11 can ensure that the two groups of clamping members 8 move synchronously in reverse, thereby ensuring the adjustment efficiency and the unchanged dispensing height.

[0029] like Figures 1 to 4As shown in the figure, as a preferred solution, the driving component includes a fixing member 14 disposed on the moving member 3. A worm 15 is rotatably disposed on the fixing member 14. A worm wheel 16 is coaxially disposed on the transmission shaft 4. The worm 15 is in meshing transmission connection with the worm wheel 16. A servo motor 17 is disposed on the support member 2. The output end of the servo motor 17 is coaxially provided with a power shaft 20. The power shaft 20 is slidably disposed in the inner cavity of the worm 15. The power shaft 20 is rotatably disposed in the positioning hole of the stabilizing member 19. The stabilizing member 19 is disposed on the support member 2. Each single start of the servo motor 17 drives the PCB board to flip 180° through the meshing of the worm 15 and the worm wheel 16. The worm 15 is rotationally supported on the moving member 3 through the fixing member 14. The worm wheel 16 coaxially disposed on the transmission shaft 4 is in meshing transmission connection with the worm 15. This worm and worm wheel transmission structure has a self-locking performance, which can effectively prevent the PCB board from accidentally rotating back during the flipping process, ensuring the smoothness and accuracy of the flipping process. The servo motor 17 disposed on the support member 2, and its output end coaxially provided with the power shaft 20, can accurately control the speed and position of the flipping action, improving the controllability and repeatability of the flipping process. The power shaft 20 is slidably disposed in the inner cavity of the worm 15 so that the transmission relationship remains unchanged after the moving member 3 drives the worm 15 to displace. The rotational stability of the power shaft 20 is increased through the stabilizing member 19. Using the servo motor 17 as the driving source can achieve precise angle control, ensuring the position accuracy of the PCB board during the flipping process, which is beneficial to improving the quality of subsequent soldering and dispensing.

[0030] As Figures 1 to 4 shown, as a preferred solution, the displacement component includes a reciprocating motor 21 disposed on the support member 2. The output end of the reciprocating motor 21 is coaxially provided with a lead screw 22. The lead screw 22 is disposed at the threaded through hole of the moving member 3. The displacement component includes the reciprocating motor 21 disposed on the support member 2. This design enables the displacement component to provide precise linear motion, realizing flexible adjustment of the PCB board workstations. The lead screw 22 coaxially disposed at the output end of the reciprocating motor 21 cooperates with the threaded through hole of the moving member 3. Through the lead screw and nut transmission principle, precise displacement control can be achieved, ensuring the accurate feeding and discharging of the PCB board between different workstations. It should be noted here that the PCB board is moved out of the dispensing area to provide space for flipping, reducing the working range of the dispensing structure.

[0031] As Figures 1 to 4 shown, as a preferred solution, a plurality of adjusting feet 23 are provided at the bottom end of the mounting base 1. The plurality of adjusting feet 23 provided at the bottom end of the mounting base 1 can ensure the stability of the entire mechanism on different workbenches, ensuring the stable operation of the equipment even on uneven ground.

[0032] As Figures 1 to 4 shown, as a preferred solution, its working process is as follows:

[0033] Adjust multiple sets of adjusting feet 23 at the bottom of the adjusting installation base 1 to ensure that the entire mechanism is in a horizontal state. According to the size of the PCB board to be processed, adjust the connection positions of the transmission shaft 4 and the adjusting shaft 5, and lock them with screws 6. Adjust the distance between the two clamping members 8 by adjusting the threaded rod 10 and the transmission gear 11 of the adjusting component so as to adapt to different thicknesses. Insert the PCB board into the installation component, and use the clamping belt 9 and the support roller 24 to achieve stable clamping. Then, the dispensing process can be carried out. After the dispensing on one end face is completed, start the reciprocating motor 21 in the displacement component. Through the cooperation of the lead screw 22 and the threaded through hole of the moving member 3, the precise displacement of the moving member 3 is realized, so as to drive the PCB board to leave the dispensing station. The servo motor 17 is started, and the worm 15 is driven to rotate through the power shaft 20, and then the worm gear 16 is driven to rotate, so that the transmission shaft 4 drives the PCB board to perform a smooth 180° flip. Then, start the reciprocating motor 21 in the displacement component again. Through the cooperation of the lead screw 22 and the threaded through hole of the moving member 3, the reverse displacement of the moving member 3 is realized, so as to drive the PCB board to reset and enter the dispensing station. After the dispensing is completed, finally pull out the PCB board. The above steps are carried out in a cycle until all PCB boards are processed.

[0034] For the PCB board welding and flipping dispensing mechanism of the present utility model, its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0035] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. The flip-dotting mechanism for soldering of the PCB board, characterized in that include: An installation base and a driving assembly, wherein two groups of supporting members are symmetrically arranged on the installation base, a moving member is slidably arranged on the supporting member, a transmission shaft is rotatably arranged at the inner hole of the moving member, an adjusting shaft is slidably arranged in the inner cavity of the transmission shaft, a screw is arranged at the threaded inner hole of the transmission shaft, the screw is in contact with the adjusting shaft, an installation assembly is arranged on the adjusting shaft, the installation assembly is used for positioning and clamping the PCB board, the driving assembly is arranged on the supporting member, and the driving assembly is used for the transmission shaft to drive the PCB board to flip; A displacement component is arranged on the support member, and the displacement component is used for the moving member to drive the PCB board to adjust the working position.

2. The PCB board soldering, flipping and dispensing mechanism according to claim 1, wherein, The mounting assembly includes a mounting piece arranged on an adjusting shaft, two groups of clamping pieces are slidably arranged in an inner groove of the mounting piece, support rollers are rotatably arranged at both ends of the clamping piece, clamping belts are rollingly arranged on the two groups of support rollers, and the spacing between the two groups of clamping pieces is adjusted through the adjusting assembly.

3. The PCB board soldering, flipping and dispensing mechanism according to claim 2, characterized in that, The adjustment assembly includes threaded rods that are respectively rotatably provided with two groups of mounting holes of mounting parts, and the clamping parts are respectively provided with threaded inner holes and through holes. The threaded rod is arranged in one group of threaded inner holes of the clamping parts and passes through another group of through holes of the clamping parts. Transmission gears are coaxially arranged on the threaded rod, and the two groups of transmission gears are meshed and connected for transmission.

4. The PCB board soldering, flipping and dispensing mechanism according to claim 2, characterized in that, The clamping piece is provided with an auxiliary piece, and the clamping belt is slidably arranged on the auxiliary piece.

5. The PCB board soldering, flipping and dispensing mechanism according to claim 2, characterized in that, The mounting member is provided with a blocking member, and the blocking member is located in the middle of the two groups of clamping members.

6. The PCB board soldering, flipping and dispensing mechanism according to claim 1, wherein The driving assembly comprises a fixed part arranged on the moving part, a worm is rotatably arranged on the fixed part, a worm wheel is coaxially arranged on the transmission shaft, and the worm is meshingly connected with the worm wheel.

7. The PCB board soldering, flipping and dispensing mechanism according to claim 6, wherein, A servo motor is arranged on the support member, a power shaft is coaxially arranged on the output end of the servo motor, the power shaft is slidably arranged in the inner cavity of the worm, the power shaft is rotatably arranged in the positioning hole of the stabilizing member, and the stabilizing member is arranged on the support member.

8. The PCB board soldering, flipping and dispensing mechanism according to claim 7, characterized in that, The servo motor is started once to drive the PCB to flip 180 degrees through the meshing of the worm and the worm wheel.

9. The PCB board soldering, flipping and dispensing mechanism according to claim 1, wherein The displacement assembly comprises a reciprocating motor arranged on a supporting member, a lead screw is coaxially arranged at an output end of the reciprocating motor, and the lead screw is arranged at a threaded through hole of the moving member.

10. The PCB board soldering, flipping and dispensing mechanism according to claim 1, characterized in that, A plurality of adjustment feet are arranged at the bottom end of the mounting base.