Saw blade convenient to disassemble and replace
A modular saw blade design with interlocking segments and screw connections enables easy replacement of damaged sections, addressing the issue of partial wear by reducing waste and costs.
Patent Information
- Application Number
- CN202422171825.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing saw blades are difficult to disassemble and replace easily after being damaged during use, resulting in waste of resources and increased costs.
A saw blade structure is designed to facilitate disassembly and replace, and the blade is securely installed through the cushion, clamping disc and bolt connection, allowing the individual replacement of damaged parts of the saw blade.
It realizes rapid disassembly and replacement of damaged saw blades, reducing resource waste and reducing replacement costs.
Smart Images

Figure CN223098146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of saw blades, in particular to a saw blade which is convenient for disassembly and replacement. Background Technique
[0002] Saw blades are the most commonly used cutting tools in wood processing. The quality of saw blades is closely related to the quality of processed products. Correct and reasonable selection of saw blades is of great significance for improving product quality, shortening the processing cycle, and reducing processing costs. Saw blades include various parameters such as the type of alloy cutting heads, the material of the substrate, diameter, number of teeth, thickness, tooth shape, angle, and hole diameter. These parameters determine the processing ability and cutting performance of saw blades. When selecting a saw blade, it is necessary to correctly select the saw blade according to the type, thickness, cutting speed, cutting direction, feeding speed, and saw kerf width of the sawing material.
[0003] At present, during the use of most saw blades on the market, the saw blades will be damaged after being used for a long time and cannot continue the cutting work. The disassembly and replacement are relatively troublesome. Moreover, only a part of the damaged area is usually damaged, but the entire saw blade needs to be replaced, resulting in waste of resources and increased costs.
[0004] Therefore, it is necessary to provide a saw blade that is convenient for disassembly and replacement to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a saw blade that is convenient for disassembly and replacement to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A saw blade that is convenient for disassembly and replacement, including a first saw blade, a second saw blade, a third saw blade, and a fourth saw blade. The first saw blade, the second saw blade, the third saw blade, and the fourth saw blade have the same structure. The first saw blade, the second saw blade, the third saw blade, and the fourth saw blade are sequentially and fittingly installed to form a circular saw blade. Four cutter blocks are evenly arranged on the outer circumferential surface of the first saw blade. A diamond cutting head is fixedly connected to the side wall of the cutter block. Cutting grooves are opened on both side walls of the first saw blade, and the two cutting grooves are arranged opposite to each other. Three locking holes are opened at the bottom of the cutting groove, and the three locking holes enclose an isosceles triangle. An arc groove is opened on the side wall of the first saw blade, and the arc groove is concentrically distributed with the cutting groove. The four arc grooves enclose an installation hole. The eight cutting grooves enclose two circular grooves, and the two circular grooves are respectively located on both side walls of the first saw blade. A first clamping disc and a second clamping disc are respectively arranged in the two circular grooves. A plurality of second connection holes are opened on the side wall of the first clamping disc, and a hexagonal hole is opened at one end of each of the plurality of second connection holes. A nut is arranged in the hexagonal hole. A plurality of third connection holes are opened on the side wall of the second clamping disc, and a bolt is arranged in the third connection hole. The threaded part of the bolt is screwed and locked with the nut.
[0007] As a preferred technical solution of the present utility model, an installation groove is provided on the side wall of the cutter block, and the diamond cutter head is fixedly connected in the installation groove.
[0008] As a preferred technical solution of the present utility model, clamping grooves are provided at the same positions on the front and back of the first saw blade, and a clamping block is clamped in one of the clamping grooves, and the clamping block is engaged with the clamping groove of the second saw blade.
[0009] As a preferred technical solution of the present utility model, a first convex ring is provided on the side wall of the first clamping disc, the first convex ring is clamped in the installation hole, a first clamping hole is provided at the center of the side wall of the first convex ring, and four first connection holes are evenly provided on the side wall of the first convex ring.
[0010] As a preferred technical solution of the present utility model, a second convex ring is provided on the side wall of the second clamping disc, the second convex ring is clamped in the installation hole, the second convex ring is attached to the first convex ring, a second clamping hole is provided at the center of the side wall of the second convex ring, and four counterbore holes are evenly provided on the side wall of the second convex ring, and the counterbore of the counterbore hole is provided on the side wall of the second clamping disc away from the second convex ring.
[0011] As a preferred technical solution of the present utility model, a screw is provided in the counterbore hole, and the head of the screw sequentially passes through the counterbore hole and the first connection hole and extends to the outside thereof.
[0012] As a preferred technical solution of the present utility model, the cutting groove is of a fan-shaped structure.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] A saw blade that is convenient for disassembly and replacement. In the present utility model, a circular saw blade is formed by sequentially fitting and installing a first saw blade, a second saw blade, a third saw blade, and a fourth saw blade, so that four clamping blocks are respectively engaged and fixed with four clamping grooves, preventing the four saw blades from shaking and misaligning after installation, which affects the cutting quality. The first convex ring of the first clamping disc is clamped in the installation hole. At the same time, the second convex ring of the second clamping disc is clamped at the other end of the installation hole, so that the first convex ring and the second convex ring are in contact. A nut is installed in the hexagonal hole, and one end of the bolt sequentially passes through the third connection hole and the second connection hole, and the threaded part of the bolt is threadedly connected and locked with the nut. The first clamping disc, the second clamping disc, the first saw blade, the second saw blade, the third saw blade, and the fourth saw blade are locked together by a plurality of bolts, with firm locking and simple and convenient operation. Then, a screw is installed in the counterbore, and its head sequentially penetrates the counterbore and the first connection hole and extends to the outside, which is convenient for fixed connection with an external power mechanism to prevent the saw blade from rotating. The installed saw blade is inserted into the power mechanism through the installation hole, and a locking nut is used to completely lock and fix it. The power mechanism drives the whole to rotate to cut the workpiece. With this structure, when a certain saw blade is damaged, the corresponding saw blade can be replaced separately to resume the cutting work, without having to replace all of them. The disassembly and replacement of the saw blade are convenient and fast, saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below with reference to the drawings and embodiments.
[0016] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is an axonometric drawing of the overall structure of the present utility model;
[0018] Figure 3 is a three-dimensional exploded schematic diagram of the overall structure of the present utility model;
[0019] Figure 4 is a three-dimensional schematic diagram of the structure of the first saw blade of the present utility model;
[0020] Figure 5 is a three-dimensional schematic diagram of the connection relationship between the first saw blade and the clamping block of the present utility model;
[0021] Figure 6 is a three-dimensional schematic diagram of the structure of the first clamping disc of the present utility model;
[0022] Figure 7 is a three-dimensional schematic diagram of the structure of the second clamping disc of the present utility model.
[0023] In the figure: 1. First saw blade; 101. Blade block; 102. Installation groove; 103. Cutting groove; 104. Lock hole; 105. Arc groove; 106. Card slot; 2. Second saw blade; 3. Third saw blade; 4. Fourth saw blade; 5. Diamond cutter head; 6. First clamping disc; 61. First convex ring; 62. First card hole; 63. First connection hole; 64. Second connection hole; 65. Hexagonal hole; 7. Second clamping disc; 71. Second convex ring; 72. Second card hole; 73. Countersunk head hole; 74. Third connection hole; 8. Screw; 9. Bolt; 10. Nut; 11. Card block; 12. Installation hole; 13. Circular groove. Detailed implementation mode
[0024] The embodiments of the present utility model will be described below with reference to the accompanying drawings. During this process, to ensure the clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the drawings.
[0025] In addition, the terms used below are defined based on the functions in the present utility model and may vary according to the intentions or conventions of users and operators. Therefore, these terms are defined based on the entire content of this specification.
[0026] As Figures 1 to 7 shown, a saw blade that is convenient for disassembly and replacement includes a first saw blade 1, a second saw blade 2, a third saw blade 3, and a fourth saw blade 4. The first saw blade 1, the second saw blade 2, the third saw blade 3, and the fourth saw blade 4 have the same structure. The first saw blade 1, the second saw blade 2, the third saw blade 3, and the fourth saw blade 4 are sequentially and fittingly installed to form a circular saw blade. Four blade blocks 101 are evenly arranged on the outer circumferential surface of the first saw blade 1. An installation groove 102 is formed on the side wall of the blade block 101. A diamond cutter head 5 is fixedly connected in the installation groove 102. Cutting grooves 103 are formed on both side walls of the first saw blade 1. The two cutting grooves 103 are arranged opposite to each other. The cutting groove 103 is a fan-shaped structure. Three lock holes 104 are formed at the bottom of the cutting groove 103. The three lock holes 104 enclose an isosceles triangle to ensure stability and no shaking after locking. An arc groove 105 is formed on the side wall of the first saw blade 1. The arc groove 105 and the cutting groove 103 are concentrically distributed. Card slots 106 are formed at the same positions on the front and back of the first saw blade 1. A card block 11 is clamped in one of the card slots 106. The card block 11 is engaged with the card slot 106 of the second saw blade 2 to prevent the first saw blade 1 and the second saw blade 2 from shaking and misaligning after installation, which affects the cutting quality.
[0027] The four arc-shaped grooves 105 enclose an installation hole 12, and the eight cutting grooves 103 enclose two circular grooves 13. The two circular grooves 13 are respectively located on the two side walls of the first saw blade 1. A first clamping disc 6 and a second clamping disc 7 are respectively arranged in the two circular grooves 13. A first convex ring 61 is arranged on the side wall of the first clamping disc 6, and the first convex ring 61 is clamped in the installation hole 12. A first clamping hole 62 is opened at the center of the side wall of the first convex ring 61, and four first connection holes 63 are evenly opened on the side wall of the first convex ring 61. A plurality of second connection holes 64 are opened on the side wall of the first clamping disc 6, and a hexagonal hole 65 is opened at one end of each of the plurality of second connection holes 64. A nut 10 is arranged in the hexagonal hole 65. A second convex ring 71 is arranged on the side wall of the second clamping disc 7, and the second convex ring 71 is clamped in the installation hole 12. The second convex ring 71 is attached to the first convex ring 61. A second clamping hole 72 is opened at the center of the side wall of the second convex ring 71, and four counterbore holes 73 are evenly opened on the side wall of the second convex ring 71. The counterbore of the counterbore hole 73 is opened on the side wall of the second clamping disc 7 away from the second convex ring 71. A plurality of third connection holes 74 are opened on the side wall of the second clamping disc 7, and a bolt 9 is arranged in the third connection hole 74. The threaded part of the bolt 9 is screwed and locked with the nut 10. A screw 8 is arranged in the counterbore hole 73. The head of the screw 8 sequentially penetrates through the counterbore hole 73 and the first connection hole 63 and extends to the outside, which is convenient for fixedly connecting with an external power mechanism to prevent the saw blade from rotating. After installation, the saw blade is inserted into the power mechanism through the installation hole 12 and is completely locked and fixed by using a locking nut. The whole is driven by the power mechanism to rotate to cut a workpiece.
[0028] Specifically, the implementation manner is as follows. The first saw blade 1, the second saw blade 2, the third saw blade 3, and the fourth saw blade 4 are sequentially and closely attached and installed to form a circular saw blade, so that the four clamping blocks 11 are respectively engaged and fixed with the four clamping slots 106, preventing the four saw blades from shaking and misaligning after installation and affecting the cutting quality. The first convex ring 61 of the first clamping disc 6 is clamped in the mounting hole 12. At the same time, the second convex ring 71 of the second clamping disc 7 is clamped at the other end of the mounting hole 12, so that the first convex ring 61 and the second convex ring 71 are in contact. A nut 10 is installed in the hexagonal hole 65. One end of the bolt 9 sequentially passes through the third connection hole 74 and the second connection hole 64, and the threaded portion of the bolt 9 is threadedly connected and locked with the nut 10. The first clamping disc 6, the second clamping disc 7, the first saw blade 1, the second saw blade 2, the third saw blade 3, and the fourth saw blade 4 are locked together by a plurality of bolts 9, which is firmly locked and simple and convenient to operate. Then, a screw 8 is installed in the counterbore 73, and its head sequentially penetrates through the counterbore 73 and the first connection hole 63 and extends to the outside, facilitating the fixed connection with an external power mechanism and preventing the saw blade from rotating. The installed saw blade is inserted into the power mechanism through the mounting hole 12 and is completely locked and fixed by a locking nut. The whole is driven by the power mechanism to rotate to cut the workpiece. With this structure, when a certain saw blade is damaged, the corresponding saw blade can be replaced separately to resume the cutting work without replacing all of them. The disassembly and replacement of the saw blade are convenient and fast, saving costs.
[0029] In addition, it should be understood that although this specification is described according to the implementation manners, not each implementation manner only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation manners that can be understood by those skilled in the art.
Claims
1. A saw blade that is easy to disassemble and replace, characterized in that: It includes a first saw blade (1), a second saw blade (2), a third saw blade (3) and a fourth saw blade (4). The first saw blade (1), the second saw blade (2), the third saw blade (3) and the fourth saw blade (4) have the same structure. The first saw blade (1), the second saw blade (2), the third saw blade (3) and the fourth saw blade (4) are sequentially and closely installed to form a circular saw blade. Four cutter blocks (101) are evenly arranged on the outer circumferential surface of the first saw blade (1). A diamond cutter head (5) is fixedly connected to the side wall of the cutter block (101). Cutting grooves (103) are opened on both side walls of the first saw blade (1). The two cutting grooves (103) are arranged opposite to each other. Three locking holes (104) are opened at the bottom of the cutting groove (103). The three locking holes (104) enclose an isosceles triangle. An arc groove (105) is opened on the side wall of the first saw blade (1). The arc groove (105) is concentrically distributed with the cutting groove (103). The four arc grooves (105) enclose an installation hole (12). The eight cutting grooves (103) enclose two circular grooves (13). The two circular grooves (13) are respectively located on both side walls of the first saw blade (1). A first clamping disc (6) and a second clamping disc (7) are respectively arranged in the two circular grooves (13). A plurality of second connecting holes (64) are opened on the side wall of the first clamping disc (6). A hexagonal hole (65) is opened at one end of each of the plurality of second connecting holes (64). A nut (10) is arranged in the hexagonal hole (65). A plurality of third connecting holes (74) are opened on the side wall of the second clamping disc (7). A bolt (9) is arranged in the third connecting hole (74). The threaded part of the bolt (9) is screwed and locked with the nut (10).
2. The saw blade according to claim 1, which is easy to disassemble and replace, is characterized in that: An installation groove (102) is opened on the side wall of the cutter block (101). The diamond cutter head (5) is fixedly connected in the installation groove (102).
3. A saw blade that is easy to disassemble and replace according to claim 1, characterized in that: Clamping grooves (106) are opened at the same positions on the front and back of the first saw blade (1). A clamping block (11) is clamped in one of the clamping grooves (106). The clamping block (11) is engaged with the clamping groove (106) of the second saw blade (2).
4. A saw blade that is easy to disassemble and replace according to claim 1, characterized in that: A first convex ring (61) is arranged on the side wall of the first clamping disc (6). The first convex ring (61) is clamped in the installation hole (12). A first clamping hole (62) is opened at the center of the side wall of the first convex ring (61). Four first connecting holes (63) are evenly opened on the side wall of the first convex ring (61).
5. A saw blade that is easy to disassemble and replace according to claim 1, characterized in that: A second convex ring (71) is arranged on the side wall of the second clamping disc (7). The second convex ring (71) is clamped in the installation hole (12). The second convex ring (71) is attached to the first convex ring (61). A second clamping hole (72) is opened at the center of the side wall of the second convex ring (71). Four counterbore holes (73) are evenly opened on the side wall of the second convex ring (71). The counterbore of the counterbore hole (73) is opened on the side wall of the second clamping disc (7) away from the second convex ring (71).
6. A saw blade that is easy to disassemble and replace according to claim 5, characterized in that: A screw (8) is arranged in the counterbore (73), and the head of the screw (8) sequentially penetrates through the counterbore (73) and the first connection hole (63) and extends to the outside thereof.
7. A saw blade that is easy to disassemble and replace according to claim 1, characterized in that: The cutting groove (103) is of a sector structure.