Automatic welding machine for contact element
The automatic welding machine addresses slow and insecure weld issues by allowing simultaneous vertical and horizontal adjustments, enhancing welding speed and quality.
Patent Information
- Application Number
- CN202422039546.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing welding machines need to adjust the position multiple times when welding contact points through spot welding, resulting in slow welding speed, low efficiency and poor welding quality.
The structural components such as cylinders, transmission rods, gear sleeves, welding machines, and motors are adopted to realize the vertical and horizontal movement of the welding machine. They are combined with threaded rods and springs to ensure the stable positioning and rotary welding of the welding machine, and to adapt to contacts of different sizes.
A fast and stable welding process is achieved, the welding joints are evenly distributed, and the welding is firmly welded, which improves production efficiency and welding quality.
Smart Images

Figure CN223098360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of contact welding machines, in particular to an automatic welding machine for contact elements. Background Technique
[0002] The contacts of a relay can be divided into two types: normally open contacts and normally closed contacts. Normally open contacts and normally closed contacts are the keys to realizing the control function of the relay, and their function is to control the switch and safety protection of the circuit. During the manufacturing process of the relay, it is necessary to weld the contacts of the relay to the moving and static reeds together to achieve the connection of the circuit. The existing welding machine welds multiple positions of the contact by spot welding, which leads to the need to adjust the welding position multiple times during the welding process. Due to the need to adjust the welding position multiple times, the welding speed is slow, the production efficiency is low, and the welding process is prone to uneven solder joints and insecure welding, affecting the welding quality. Therefore, the utility model proposes an automatic welding machine for contact elements. Content of the Utility Model
[0003] The purpose of the utility model is to address the problem in the background technique that the welding machine welds multiple positions of the contact by spot welding, which leads to the need to adjust the welding position multiple times during the welding process. Due to the need to adjust the welding position multiple times, the welding speed is slow, the production efficiency is low, and the welding process is prone to uneven solder joints and insecure welding, affecting the welding quality, and to propose an automatic welding machine for contact elements.
[0004] The technical solution of the utility model: an automatic welding machine for contact elements, comprising: a welding table for support, a groove is provided on the upper surface of the welding table; a placement table is slidably arranged inside the groove, and a support table is fixedly arranged on the upper surface of the placement table; a support frame fixedly arranged on one side of the upper surface of the welding table, a cylinder is fixedly installed on the upper surface of the support frame, and the output end of the cylinder penetrates through the support frame and extends to be connected with an adjustment assembly for adjusting the welding angle.
[0005] Optionally, the adjustment assembly includes a transmission rod rotatably arranged at the output end of the cylinder, a group of limit blocks are fixedly arranged on the outer wall of the transmission rod, a gear sleeve is movably sleeved on the outer wall of the transmission rod, a limit groove corresponding to the limit block is provided on the inner wall of the gear sleeve, the limit groove is slidably connected with the gear sleeve, the lower end of the transmission rod is fixedly connected with a connection block, a through groove is provided on the side wall of the connection block, an adjustment rod is slidably arranged inside the through groove, a welding machine is fixedly installed at one end of the adjustment rod, a threaded sleeve block is fixedly arranged at the other end of the adjustment rod, and a threaded rod is rotatably arranged on the side wall of the connection block, and the threaded rod is threadedly sleeved with the threaded sleeve block.
[0006] Optionally, the adjusting assembly further includes a motor fixedly installed on the bottom surface of the upper end of the support frame, and the motor is movably sleeved with a gear sleeve. The output end of the motor penetrates through the support frame and is connected with a gear, and the gear is meshed with the upper end of the gear sleeve.
[0007] Optionally, the bottom surface of the connecting block is rotatably connected with an outer sleeve rod, an inner rod is movably sleeved inside the outer sleeve rod, the lower end of the inner rod is fixedly connected with a pressing block, and the pressing block is located directly above the placing table. Springs are sleeved on the outer walls of the outer sleeve rod and the inner rod, and the upper end of the spring is fixedly connected with the outer sleeve rod, and the lower end of the spring is fixedly connected with the pressing block.
[0008] Optionally, guide grooves are respectively formed on both sides of the inner wall of the groove, guide blocks are respectively fixedly arranged on both sides of the placing table, and the guide blocks are slidably connected with the guide grooves.
[0009] Optionally, the through groove and the adjusting rod are arranged in a "T" shape.
[0010] Optionally, the support frame is arranged in an inverted "L" shape, and the upper end is located directly above the groove.
[0011] Compared with the prior art, the utility model has the following beneficial technical effects:
[0012] In the utility model, through the cooperation of structural components such as a cylinder, a transmission rod, a gear sleeve, a welding machine, a motor, and a gear, the cylinder can push the welding machine to move vertically to adjust the welding height of the welding machine. The output end of the motor drives the gear to rotate, the gear drives the gear sleeve to rotate, the gear sleeve drives the transmission rod to rotate, and the transmission rod drives the welding machine to rotate, enabling the welding machine to move around the contact point where the contact element contacts the moving and static reeds, and completing the welding of the entire contact at one time without repeatedly adjusting the welding position. Therefore, the welding speed is fast, the production efficiency is high, and the circumferential welding can make the welding points evenly distributed on the entire contact, the welding is firm, and the welding quality is improved;
[0013] Furthermore, in the utility model, through the cooperation of structural components such as a connecting block, a through groove, an adjusting rod, a threaded sleeve block, and a threaded rod, manually rotating the threaded rod, the threaded rod drives the adjusting rod to move horizontally through the threaded sleeve block, and the horizontal welding position of the welding machine can be adjusted, thereby adjusting the welding circumferential trajectory, and adapting to the welding work of contacts of different sizes;
[0014] Even further, in the utility model, through the cooperation of an outer sleeve rod, an inner rod, a pressing block, and a spring, the cylinder pushes the transmission rod to move vertically downward, the transmission rod drives the outer sleeve rod and the inner rod to move vertically downward, so that the pressing block contacts the upper surface of the contact, and the contact can be stably pressed and positioned, avoiding shaking during the welding process, thereby improving the welding quality. Description of the Drawings
[0015] Figure 1 Provide a schematic structural diagram of an automatic welding machine for a contact element of the present utility model;
[0016] Figure 2 For the present utility model Figure 1 Schematic structural diagram of the placement table in it;
[0017] Figure 3 For the present utility model Figure 1 Schematic structural diagram of another viewing direction of the adjustment assembly in it;
[0018] Figure 4 For the present utility model Figure 3 Exploded view.
[0019] Reference numerals:
[0020] 1, welding table; 2, groove; 3, placement table; 4, support table; 5, support frame; 6, cylinder;
[0021] 7, adjustment assembly; 701, transmission rod; 702, limit block; 703, gear sleeve; 704, limit groove; 705, connection block; 706, through groove; 707, adjustment rod; 708, welding machine; 709, threaded sleeve block; 710, threaded rod; 711, motor; 712, gear;
[0022] 8, outer sleeve rod; 9, inner rod; 10, pressing block; 11, spring; 12, guide groove; 13, guide block. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present utility model are given in the accompanying drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0025] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used herein in the specification of this utility model are for the purpose of describing specific embodiments only and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0027] Embodiment
[0028] As Figures 1 to 4 shown, an automatic welding machine for a contact element proposed by this utility model includes: a welding table 1 for support, and anti-slip feet are respectively arranged at the four corners of the bottom of the welding table 1 to improve the stability of the placement of the welding table 1. A groove 2 is formed on the upper surface of the welding table 1; a placement table 3 is slidably arranged inside the groove 2, and a handle is fixedly installed on the side wall of one end of the placement table 3. A support table 4 is fixedly arranged on the upper surface of the placement table 3, and an avoidance groove is formed on the upper surface of the support table 4; a support frame 5 is fixedly arranged on one side of the upper surface of the welding table 1, a cylinder 6 is fixedly installed on the upper surface of the support frame 5, the output end of the cylinder 6 penetrates through the support frame 5 and extends to be connected with an adjustment assembly 7 for adjusting the welding angle, and the adjustment assembly 7 is located above the support table 4 and can perform rapid welding around the contact point.
[0029] As Figure 3 and Figure 4As shown in the figure, the adjusting assembly 7 includes a transmission rod 701 rotatably arranged at the output end of the cylinder 6 through a bearing. A group of limit blocks 702 are fixedly arranged on the outer wall of the transmission rod 701, and the limit blocks 702 are symmetrically arranged. A gear sleeve 703 is movably sleeved on the outer wall of the transmission rod 701. A limit groove 704 corresponding to the limit block 702 is formed on the inner wall of the gear sleeve 703. The limit groove 704 is slidably connected with the gear sleeve 703, which can stably guide the gear sleeve 703 and at the same time facilitate the gear sleeve 703 to drive the transmission rod 701 to rotate. A connecting block 705 is fixedly connected to the lower end of the transmission rod 701. A through groove 706 is formed on the side wall of the connecting block 705. An adjusting rod 707 is slidably arranged inside the through groove 706. A welding machine 708 is fixedly installed at one end of the adjusting rod 707, and the welding head of the welding machine 708 is inclined. A threaded sleeve block 709 is fixedly arranged at the other end of the adjusting rod 707. A threaded rod 710 is rotatably arranged on the side wall of the connecting block 705. The threaded rod 710 is threadedly sleeved with the threaded sleeve block 709, which is convenient for adjusting the horizontal position of the welding of the welding machine 708.
[0030] Furthermore, the adjusting assembly 7 further includes a motor 711 fixedly installed on the bottom surface of the upper end of the support frame 5, and the motor 711 is movably sleeved with the gear sleeve 703. The output end of the motor 711 penetrates through the support frame 5 and extends to be connected with a gear 712. The gear 712 is meshed with the upper end of the gear sleeve 703, which can drive the welding machine 708 to move around the connection point of the contact and the moving and static reeds for welding, improving the welding quality and efficiency.
[0031] Secondly, the bottom surface of the connecting block 705 is rotatably connected with an outer sleeve rod 8 through a bearing. An inner rod 9 is movably sleeved inside the outer sleeve rod 8. A pressing block 10 is fixedly connected to the lower end of the inner rod 9, and the pressing block 10 is located directly above the placing table 3. Springs 11 are sleeved on the outer walls of the outer sleeve rod 8 and the inner rod 9. The springs 11 are arranged in a frustum shape, and the upper end of the spring 11 is fixedly connected with the outer sleeve rod 8, and the lower end of the spring 11 is fixedly connected with the pressing block 10, which can stably press and fix the contact, making the welding more stable and improving the welding quality.
[0032] As Figure 2 shown in the figure, guide grooves 12 are respectively formed on both sides of the inner wall of the groove 2, and the guide grooves 12 are symmetrically arranged. Guide blocks 13 are respectively fixedly arranged on both sides of the placing table 3. The guide blocks 13 are slidably connected with the guide grooves 12, which is convenient for taking and placing the contacts.
[0033] Furthermore, the through groove 706 and the adjusting rod 707 are arranged in a "T" shape, which can be mutually clamped and move stably horizontally at the same time.
[0034] In addition, the support frame 5 is arranged in an inverted "L" shape, and the upper end is located directly above the groove 2, which has good support stability and is convenient for welding the contacts.
[0035] The working principle of this embodiment is as follows: The static and dynamic reeds and the contact are sleeved. After sleeving, they are placed on the upper surface of the support table 4, and the lower end of the contact is located in the groove on the upper surface of the support table 4 to ensure stable placement. Subsequently, the support table 4 is pushed directly below the pressing block 10 through the handle on one side of the placement table 3.
[0036] Further, start the cylinder 6. The output end of the cylinder 6 pushes the transmission rod 701 to move vertically downward. The transmission rod 701 drives the connecting block 705 to move vertically downward. The connecting block 705 drives the welding machine 708 to move vertically downward through the adjusting rod 707, so that the welding nozzle of the welding machine 708 is kept in a horizontal position with the contact. At the same time, the transmission rod 701 drives the outer sleeve rod 8 and the inner rod 9 to move vertically downward. The inner rod 9 drives the pressing block 10 to move vertically downward to contact the upper surface of the contact. The pressing block 10 is subjected to the resistance of the contact, causing the inner rod 9 to slide into the outer sleeve rod 8, and the pressing block 10 pushes the spring 11 to contract, thereby stably pressing the contact.
[0037] Furthermore, manually rotate the threaded rod 710 according to the size of the contact. The threaded rod 710 drives the threaded sleeve block 709 to move horizontally. The threaded sleeve block 709 drives the adjusting rod 707 to slide horizontally in the through groove 706. The adjusting rod 707 drives the welding machine 708 to move horizontally, so that the welding machine 708 closely adheres to the connection between the contact and the dynamic and static reeds. Then, start the motor 711. The motor 711 drives the gear 712 to rotate. The gear 712 drives the gear sleeve 703 to rotate. Through the engagement of the limit groove 704 on the inner wall of the gear sleeve 703 and the limit block 702 on the outer wall of the transmission rod 701, the transmission rod 701 rotates. The transmission rod 701 drives the connecting block 705 to rotate. The connecting block 705 drives the adjusting rod 707 to rotate. The adjusting rod 707 drives the welding machine 708 to perform circumferential welding at the connection between the contact and the dynamic and static reeds, which can complete the welding of the entire contact at one time without repeatedly adjusting the welding position. Therefore, the welding speed is fast, the production efficiency is high, and the circumferential welding can make the welding points evenly distributed on the entire contact, the welding is firm, and the welding quality is improved.
[0038] The above specific embodiments are merely several alternative embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. An automatic soldering machine for a contact element, characterized in that, Including: A welding table (1) for support, and a groove (2) is formed on the upper surface of the welding table (1); A placement table (3) is slidably arranged inside the groove (2), and a support table (4) is fixedly arranged on the upper surface of the placement table (3); A support frame (5) fixedly arranged on one side of the upper surface of the welding table (1), a cylinder (6) is fixedly installed on the upper surface of the support frame (5), and the output end of the cylinder (6) penetrates through the support frame (5) and extends to be connected with an adjustment assembly (7) for adjusting the welding angle.
2. The automatic soldering machine for a contact element according to claim 1, characterized in that: The adjustment assembly (7) includes a transmission rod (701) rotatably arranged at the output end of the cylinder (6), a group of limit blocks (702) are fixedly arranged on the outer wall of the transmission rod (701), a gear sleeve (703) is movably sleeved on the outer wall of the transmission rod (701), a limit groove (704) corresponding to the limit blocks (702) is formed on the inner wall of the gear sleeve (703), the limit groove (704) is slidably connected with the gear sleeve (703), the lower end of the transmission rod (701) is fixedly connected with a connection block (705), a through groove (706) is formed on the side wall of the connection block (705), an adjustment rod (707) is slidably arranged inside the through groove (706), a welding machine (708) is fixedly installed at one end of the adjustment rod (707), a threaded sleeve block (709) is fixedly arranged at the other end of the adjustment rod (707), and a threaded rod (710) is rotatably arranged on the side wall of the connection block (705), and the threaded rod (710) is threadedly sleeved with the threaded sleeve block (709).
3. The automatic soldering machine for a contact element according to claim 2, characterized in that: The adjustment assembly (7) further includes a motor (711) fixedly installed on the bottom surface of the upper end of the support frame (5), and the motor (711) is movably sleeved with the gear sleeve (703), the output end of the motor (711) penetrates through the support frame (5) and extends to be connected with a gear (712), and the gear (712) is meshed with the upper end of the gear sleeve (703).
4. The automatic soldering machine for a contact element according to claim 2, characterized in that: The bottom surface of the connection block (705) is rotatably connected with an outer sleeve rod (8), an inner rod (9) is movably sleeved inside the outer sleeve rod (8), the lower end of the inner rod (9) is fixedly connected with a pressing block (10), and the pressing block (10) is located directly above the placement table (3), a spring (11) is sleeved on the outer walls of the outer sleeve rod (8) and the inner rod (9), and the upper end of the spring (11) is fixedly connected with the outer sleeve rod (8), and the lower end of the spring (11) is fixedly connected with the pressing block (10).
5. The automatic soldering machine for a contact element according to claim 1, characterized in that: Guide grooves (12) are respectively formed on both sides of the inner wall of the groove (2), guide blocks (13) are respectively fixedly arranged on both sides of the placement table (3), and the guide blocks (13) are slidably connected with the guide grooves (12).
6. The automatic soldering machine for a contact element according to claim 2, characterized in that: The through groove (706) and the adjustment rod (707) are arranged in a "T" shape structure.
7. An automatic soldering machine for a contact element according to claim 1, characterized in that: The support frame (5) is arranged in an inverted "L" shape structure, and the upper end is located directly above the groove (2).