Blanking tool for epoxy resin hard laminated board insulation pad product

Abstract

The utility model discloses a blanking tool for an epoxy resin hard laminated board insulation pad product, and belongs to the technical field of blanking tools. The utility model designs a special blanking tool for processing insulation pad products with different specifications and sizes. The special blanking tool comprises a fixing screw 1, a lower base 2, a positioning pin 3, a material supporting core 4, a punch 5, a connecting rod 6, a material discharging check ring 7, a female die 8, a replacement core 9, a spring 10 and a jackscrew 11, compared with the prior art, the material cost can be saved, the number of products machined through the blank of 70 mm * 70 mm is increased to 100 from 36, the consistency of the size of the blank of the batch production model can be guaranteed, and reliability guarantee is provided for follow-up production. According to the utility model, the working efficiency is improved while the material utilization rate is improved, the tool manufacturing cost is saved, the labor intensity is reduced, and the working hours are reduced to 30 minutes from the original 1.5 hours.

Description

Technical Field

[0001] The utility model belongs to the technical field of blanking tool design, and particularly relates to a blanking tool for epoxy resin hard laminate insulating pad products. Background Art

[0002] Epoxy resin hard laminate insulating products (epoxy resin hard laminate insulating pad products) are as Figure 1 shown (where A and B are variable dimensions). The machining part of this product has two processes, including: Process 1, cutting blanks; Process 2, turning the outer shape. Currently, when cutting blanks in the first process, large sheets of raw materials need to be cut into square small blanks and holes are punched at the center position. During this process, operators use a manual shearing machine to cut the large sheets of raw materials multiple times to finally cut them into the required square blanks. This operation method not only has low efficiency, but also it is not easy to control the size of the square blanks in batch production manually. It is very easy to have inconsistent sizes on the four sides, and equal-distance cutting cannot be achieved. It is easy to have a poor consistency in the outer shape size of the blanks, which affects the processing efficiency of the outer shape turning process and wastes materials at the same time. Summary of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] The technical problems to be solved by the utility model are: low processing efficiency, low material utilization rate, poor quality consistency, etc. of insulating pad products.

[0005] (2) Technical Solutions

[0006] To solve the above technical problems, the utility model provides a blanking tool for epoxy resin hard laminate insulating pad products, which includes fixing screw 1, lower base 2, positioning pin 3, material supporting core 4, punch 5, connecting rod 6, blanking retaining ring 7, die 8, replacement core 9, spring 10 and setscrew 11;

[0007] Among them, the material supporting core 4 is connected with the lower base 2 through two positioning pins 3 and two springs 10; the punch 5 passes through the center holes of the material supporting core 4 and the lower base 2 in sequence and is fixed by the fixing screw 1; the replacement core 9 is fixed on the material supporting core 4 by screws; the die 8 is connected with the lower end of the connecting rod 6 through the setscrew 11 and is sleeved on the positioning boss of the punch 5; the blanking retaining ring 7 is located on one side of the radial center hole at the lower part of the connecting rod 6.

[0008] Preferably, the lower base 2 and the material supporting core 4 are also fixed through a limit screw 12.

[0009] Preferably, there are two limit screws 12.

[0010] Preferably, the lower part of the blanking retaining ring 7 is an inclined surface.

[0011] Preferably, the cross-section of the material supporting core 4 is T-shaped.

[0012] Preferably, the punch 5 is replaceable.

[0013] Preferably, the die 8 is replaceable.

[0014] Preferably, the replacement core 9 is replaceable.

[0015] Preferably, the upper diameter of the connecting rod 6 is smaller than the lower diameter.

[0016] Preferably, the upper end of the connecting rod 6 is connected to the press handwheel.

[0017] (III) Beneficial effects

[0018] The utility model designs a special blanking tool for processing insulating pad products with different specifications and sizes, which can save material costs. The number of products processed from a 70mm×70mm blank has increased from 36 to 100, and it can ensure the consistency of the blank sizes of mass-produced models, providing reliability guarantee for subsequent production. The utility model improves work efficiency while increasing material utilization rate, saves the cost of tooling production, reduces labor intensity, and the working hours are reduced from 1.5 hours to 30 minutes. Description of the drawings

[0019] Figure 1 It is a schematic diagram of an existing epoxy resin hard laminate insulating pad product;

[0020] Figure 2 It is an external view of the special blanking tool for the epoxy resin laminate insulating pad product of the utility model;

[0021] Figure 3 It is a cross-sectional view of the special blanking tool for the epoxy resin laminate insulating pad product of the utility model. Specific implementation manners

[0022] To make the purpose, content and advantages of the utility model clearer, the following further describes in detail the specific implementation manners of the utility model with reference to the drawings and embodiments.

[0023] The utility model provides a special tooling that can achieve rapid blanking, changes the original cutting method to a stamping method, and solves problems such as low processing efficiency, low material utilization rate, and poor quality consistency of insulating pad products. A special blanking tool for epoxy resin hard laminate insulating pad products is shown in Figure 2 、 Figure 3 , and mainly includes a fixing screw 1, a lower base 2, a positioning pin 3, a material supporting core 4, a punch 5, a connecting rod 6, a blanking retaining ring 7, a die 8, a replacement core 9, a spring 10, a setscrew 11, and a limit screw 12.

[0024] Among them, the blank holder core 4 is connected to the lower base 2 through two positioning pins 3 and two springs 10; the punch 5 sequentially passes through the center holes of the blank holder core 4 and the lower base 2 and is fixed by a fixing screw 1; the replacement core 9 is fixed on the blank holder core 4 by screws; the die 8 is connected to the connecting rod 6 through a setscrew 11 and is sleeved on the positioning boss of the punch 5; the blanking retaining ring 7 is located on one side of the radial center hole of the connecting rod 6.

[0025] It can be replaced by making punches 5, dies 8, and replacement cores 9 with corresponding dimensions to realize the blanking processing of insulating pad products with different specifications and sizes, and can meet the processing requirements of the same product with different sizes.

[0026] The operation steps of the special blanking tool for epoxy resin laminate products of the present utility model are as follows: on the large-sized product blank raw material, drill the center holes of each product at a certain distance according to the order quantity, position the center holes in the positioning boss of the punch 5, the die 8 is connected to the connecting rod 6 through a setscrew 11, rotate the handwheel of the press to drive the connecting rod 6 and the die 8 to press down together, the die 8 compresses the product blank during the descent and drives the blank holder core 4 to move downward together, compressing the spring 10; when reaching the limit of the stroke of the blank holder core 4 downward, the product blank is blanked out by the punch 5. After lifting the handwheel of the press, the spring 10 extends to lift the blank holder core 4 and also lift the product blank away from the punch 5. Repeat this operation step, the small blanks blanked out move upward above the die 8, and when encountering the blanking retaining ring 7, they are forced to be discharged out of the tool in the direction of the blanking port, thus realizing the blanking function.

[0027] It can be seen that the present utility model designs a special blanking tool for the processing of different specifications and sizes in insulating pad products, which can save material costs. The number of products processed from a 70mm×70mm blank has increased from 36 to 100, and it can ensure the consistency of the blank sizes of the batch production models, providing a reliability guarantee for subsequent production. The present utility model improves the work efficiency while increasing the material utilization rate, saves the tooling production cost, reduces the labor intensity, and the working hours are reduced from the original 1.5 hours to 30 minutes.

[0028] The above description is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and deformations can still be made, and these improvements and deformations should also be regarded as the protection scope of the present utility model.

Claims

1. A blanking tool for an insulating pad product of an epoxy resin hard laminate, characterized in that, It includes a fixing screw (1), a lower base (2), a positioning pin (3), a material supporting core (4), a punch (5), a connecting rod (6), a blanking retaining ring (7), a die (8), a replacement core (9), a spring (10) and a setscrew (11). Among them, the material supporting core (4) is connected to the lower base (2) through two positioning pins (3) and two springs (10); the punch (5) sequentially passes through the center holes of the material supporting core (4) and the lower base (2) and is fixed by the fixing screw (1); the replacement core (9) is fixed on the material supporting core (4) by screws; the die (8) is connected to the lower end of the connecting rod (6) through the setscrew (11) and sleeved on the positioning boss of the punch (5); the blanking retaining ring (7) is located on one side of the radial center hole at the lower part of the connecting rod (6).

2. The blanking tool according to claim 1, characterized in that, The lower base (2) and the material supporting core (4) are also fixed through a limit screw (12).

3. The blanking tool according to claim 2, characterized in that, There are two limit screws (12).

4. The blanking tool according to claim 1, characterized in that, The lower part of the blanking retaining ring (7) is an inclined surface.

5. The blanking tool according to claim 1, characterized in that, The cross section of the material supporting core (4) is T-shaped.

6. The blanking tool according to claim 1, characterized in that, The punch (5) is replaceable.

7. The blanking tool according to claim 1, characterized in that, The die (8) is replaceable.

8. The blanking tool according to claim 1, characterized in that The replacement core (9) is replaceable.

9. The blanking tool according to claim 1, characterized in that, The upper part of the connecting rod (6) has a smaller diameter than the lower part.

10. The blanking tool according to claim 1, characterized in that, The upper end of the connecting rod (6) is connected to the press handwheel.

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