Combined interchange type stator and rotor stamping die
By combining the interchangeable stator rotor stamping mold, the coordination of the taper guide column and the guide sleeve is used to solve the problem of poor interchangeability of the stator rotor mold, and the cost reduction and production flexibility are achieved.
Patent Information
- Application Number
- CN202422171251.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the prior art, the interchangeability of the stator and rotor molds is poor, resulting in high production costs and cannot meet the production needs of different types of rotors.
The combined interchangeable stator rotor stamping mold is adopted. Through the cooperation of the taper guide column and the taper guide sleeve, a set of stator molds can be quickly disassembled and assembled three sets of rotor molds to ensure the quality of the workpiece and reduce costs.
It realizes rapid replacement of different rotor molds and stator molds, reduces production costs, and meets various production needs and ensures the quality of workpieces.
Smart Images
Figure CN223113984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of molds, and particularly relates to a combined and interchangeable stator and rotor stamping die. Background Art
[0002] The stator and rotor are important components of an electric motor. In the existing market, the stator and rotor are respectively composed of multiple thin iron cores stacked together. Due to process requirements, some stators of the same model can be configured with different styles of rotors. The shapes and dimensions of different styles of rotors, such as the shape of the rotor groove punch, the number of magnet slots punches, and the number of center hole punches, are all different. According to the traditional mold production method, a set of stator molds is configured with a set of rotor molds in a fixed manner. In this case, the interchangeability is poor, and three different sets of rotor molds need to be matched with three sets of stator molds, resulting in an increase in production costs. Summary of the Utility Model
[0003] Aiming at the above-mentioned defects existing in the prior art, the technical problem to be solved by the utility model is how to improve the interchangeability and thus reduce the production cost. The specific technical solutions are as follows:
[0004] A combined and interchangeable stator and rotor stamping die includes a lower carrier plate, a stator die, a rotor die, a taper guide post, and a taper guide sleeve. One side above the lower carrier plate is installed with the stator die, and the other side above the lower carrier plate is installed with the taper guide post. The upper part of the taper guide post extends out of the lower carrier plate, and the upper part of the taper guide post is conical. The rotor die is divided into a first rotor die, a second rotor die, and a third rotor die. Installation holes are provided at the bottoms of the first rotor die, the second rotor die, and the third rotor die. The positions of the installation holes correspond to the positions of the taper guide posts. Taper guide sleeves are installed in the installation holes, and the inner cavities of the taper guide sleeves are conical. The first rotor die, the second rotor die, and the third rotor die are respectively installed on the other side above the lower carrier plate through the cooperation of the taper guide posts and the taper guide sleeves.
[0005] As a preferred solution of the utility model, the sizes of the rotor groove punches, the numbers of magnet slot punches, and the sizes of the center hole punches of the first rotor die, the second rotor die, and the third rotor die are different.
[0006] As a preferred solution of the utility model, there are two rows of the taper guide posts and the taper guide sleeves, which are respectively located on the front and rear sides of the lower carrier plate.
[0007] As a preferred embodiment of the present utility model, the rotor die includes an upper die base, an upper backing plate, an upper clamping plate, a large stripper plate, a small stripper plate, a lower die base, a lower backing plate, a lower template, connecting guide columns and lower die base guide sleeves. The upper backing plate is installed below the upper die base, the upper clamping plate is installed below the upper backing plate, the large stripper plate is installed below the upper clamping plate, the small stripper plate is installed below the large stripper plate. The rotor groove punch, the magnet steel groove punch, the center hole punch and the blanking punch are installed between the upper backing plate and the small stripper plate. The installation holes are arranged on the lower die base. The lower backing plate is installed above the lower die base, the lower template is installed above the lower backing plate. A die closing space is formed by separating the lower template and the small stripper plate. Connecting guide columns are installed on the sides of the upper die base, the upper backing plate, the upper clamping plate, the large stripper plate, the small stripper plate, the lower die base, the lower backing plate and the lower template. The connecting guide columns are sleeved with the lower die base guide sleeves.
[0008] As a preferred embodiment of the present utility model, a blanking groove is provided at the position of the lower die base corresponding to the blanking punch.
[0009] Beneficial effects: The combined and interchangeable stator and rotor stamping die of the present utility model adopts a method of configuring one set of stator die with three sets of rotor dies. When it is necessary to replace different rotor dies to match with the stator die, the quick disassembly and assembly are realized through the cooperation of the taper guide column and the taper guide sleeve, and the mutual replacement can not only reduce the cost but also ensure the workpiece quality. Multiple matching methods meet different production requirements. Description of the Drawings
[0010] Figure 1 is the front view structural schematic diagram of the present utility model;
[0011] Figure 2 is the side view structural schematic diagram of the present utility model;
[0012] Figure 3 is the schematic diagram of the die of the present utility model in the disassembled state;
[0013] Figure 4 is the top view of the lower die structure of each die of the present utility model. Detailed Embodiments
[0014] The following further describes the detailed embodiments of the present utility model in conjunction with the drawings:
[0015] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0016] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0017] As Figures 1 to 4 shown, a combined and interchangeable stator-rotor stamping die includes a lower support plate 1, a stator die A, a rotor die B, a taper guide post 2, and a taper guide sleeve 3. The stator die A is installed on one side above the lower support plate 1, and the taper guide post 3 is installed on the other side above the lower support plate 1. The upper part of the taper guide post 2 extends out of the lower support plate 1, and the upper part of the taper guide post 2 is conical. The rotor die B is divided into a first rotor die B1, a second rotor die B2, and a third rotor die B3. Installation holes 4 are provided at the bottoms of the first rotor die B1, the second rotor die B2, and the third rotor die B3. The positions of the installation holes 4 correspond to the position of the taper guide post 2. The taper guide sleeve 3 is installed in the installation hole 4, and the inner cavity of the taper guide sleeve 3 is conical. The first rotor die B1, the second rotor die B2, and the third rotor die B3 are respectively installed on the other side above the lower support plate 1 through the cooperation of the taper guide post 2 and the taper guide sleeve 3. Specifically, when the first rotor die B1 is to be used, the installation hole 4 of the first rotor die B1 is aligned with the taper guide post 2; then the taper guide post 2 is inserted into the taper guide sleeve 3 to install the first rotor die B1. When the second rotor die B2 is to be used, the first rotor die B1 is lifted upward to be removed, and then the installation hole 4 of the second rotor die B2 is aligned with the taper guide post 2; then the taper guide post 2 is inserted into the taper guide sleeve 3 to install the second rotor die B2, and so on.
[0018] Specifically, the general die composition structures of the first rotor die B1, the second rotor die B2, and the third rotor die B3 are the same. The differences lie in that the sizes of the rotor slot punches, the numbers of magnet slot punches, and the sizes of the center hole punches are different, resulting in different formed rotors. In addition, there are two rows of taper guide posts 2 and taper guide sleeves 3, which are respectively located on the front and rear sides of the lower support plate 1, and the installation is more stable.
[0019] Specifically, the rotor die B includes an upper die base 5, an upper backing plate 6, an upper clamping plate 7, a large stripper plate 8, a small stripper plate 9, a lower die base 10, a lower backing plate 11, a lower template 12, a connecting guide post 13 and a lower die base guide sleeve 14. The upper backing plate 6 is installed below the upper die base 5, the upper clamping plate 7 is installed below the upper backing plate 6, the large stripper plate 8 is installed below the upper clamping plate 7, the small stripper plate 9 is installed below the large stripper plate 8. The rotor slot punch 10, the magnet steel slot punch 11, the center hole punch 12 and the blanking punch 13 are installed between the upper backing plate 6 and the small stripper plate 9. The installation hole 4 is provided in the lower die base 10. The lower backing plate 11 is installed above the lower die base 10, the lower template 12 is installed above the lower backing plate 11. A die closing space is formed by separating the lower template 12 and the small stripper plate 9. The connecting guide post 13 is installed on the sides of the upper die base 5, the upper backing plate 6, the upper clamping plate 7, the large stripper plate 8, the small stripper plate 9, the lower die base 10, the lower backing plate 11 and the lower template 12. The connecting guide post 13 is sleeved with the lower die base guide sleeve 14. The rotor slot punches 10, the magnet steel slot punches 11 and the center hole punches 12 of the first rotor die B1, the second rotor die B2 and the third rotor die B3 are different. And a blanking groove 15 is provided at the position of the lower die base 10 corresponding to the blanking punch 13.
[0020] The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the concept of the present invention, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of the present invention.
Claims
1. A combined and interchangeable stator and rotor stamping die, characterized in that: It includes a lower supporting plate, a stator mold, a rotor mold, a taper guide post and a taper guide sleeve. The stator mold is installed on one side above the lower supporting plate, and the taper guide post is installed on the other side above the lower supporting plate. The upper part of the taper guide post extends out of the lower supporting plate, and the upper part of the taper guide post is conical. The rotor mold is divided into a first rotor mold, a second rotor mold and a third rotor mold. Mounting holes are provided at the bottoms of the first rotor mold, the second rotor mold and the third rotor mold, and the positions of the mounting holes correspond to the positions of the taper guide posts. Taper guide sleeves are installed in the mounting holes, and the inner cavities of the taper guide sleeves are conical. The first rotor mold, the second rotor mold and the third rotor mold are respectively installed on the other side above the lower supporting plate through the cooperation of the taper guide posts and the taper guide sleeves.
2. The combined and interchangeable stator and rotor stamping die according to claim 1, wherein: The sizes of the rotor groove punches, the numbers of magnet groove punches and the sizes of the center hole punches of the first rotor mold, the second rotor mold and the third rotor mold are different.
3. The combined and interchangeable stator and rotor stamping die according to claim 1, characterized in that: There are two rows of the taper guide posts and the taper guide sleeves, which are respectively located at the front and rear sides of the lower supporting plate.
4. The combined and interchangeable stator and rotor stamping die according to claim 1, wherein: The rotor mold includes an upper die base, an upper backing plate, an upper clamping plate, a large stripper plate, a small stripper plate, a lower die base, a lower backing plate, a lower template, connecting guide posts and lower die base guide sleeves. The upper backing plate is installed below the upper die base, the upper clamping plate is installed below the upper backing plate, the large stripper plate is installed below the upper clamping plate, and the small stripper plate is installed below the large stripper plate. The rotor groove punch, the magnet groove punch, the center hole punch and the blanking punch are installed between the upper backing plate and the small stripper plate. The mounting holes are arranged on the lower die base. The lower backing plate is installed above the lower die base, and the lower template is installed above the lower backing plate. A die closing space is formed by separating the lower template and the small stripper plate. Connecting guide posts are installed on the sides of the upper die base, the upper backing plate, the upper clamping plate, the large stripper plate, the small stripper plate, the lower die base, the lower backing plate and the lower template, and the connecting guide posts are sleeved with the lower die base guide sleeves.
5. The combined and interchangeable stator and rotor stamping die according to claim 4, characterized in that: A blanking groove is provided at the position of the lower die base corresponding to the blanking punch.