Environment-friendly premixed concrete dry mixing device

Through the environmentally friendly premixed concrete dry mixing device with fully enclosed material transmission and weight measuring instrument monitoring, the problems of dust pollution and inaccurate amount of admixture are solved, and environmental protection and concrete quality are improved.

CN223115536UActive Publication Date: 2025-07-18HUANGGANG ZHONGYANGMING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422352841.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-18
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing concrete production process is severely dust pollution, and the amount of admixture is added depends on experience to lead to unstable concrete performance.

Method used

An environmentally friendly premixed concrete dry mixing device is designed, and a fully enclosed material transmission system and weight measuring device are used to monitor the material weight to ensure that dust does not leak and accurately control the amount of blended material added.

Benefits of technology

Effectively reduce dust pollution, protect workers' health, and ensure the stability and quality of concrete performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223115536U_ABST
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Abstract

The utility model relates to the technical field of concrete admixture mixing, and discloses an environment-friendly premixed concrete dry mixing device which comprises a bottom plate, a mixing tank is arranged at the left end of the upper portion of the bottom plate, a stirring shaft is rotationally connected to the inner bottom wall of the mixing tank, and a plurality of stirring blades are fixedly connected to the outer surface of the stirring shaft. According to the environment-friendly premixed concrete dry mixing device, the rotatable cover plate is arranged at the top of the mixing tank and is connected with the discharge port of the auger elevator through the corrugated pipe, so that full-closed operation in the material conveying process is achieved, dust leakage generated in the mixing process is effectively avoided, pollution to the environment is remarkably reduced, and the environment-friendly premixed concrete dry mixing device is suitable for large-scale popularization and application. According to the concrete mixing tank, the weight of materials in the mixing tank can be monitored in real time through the arranged weighing device, the function enables an operator to accurately control the adding amount of various admixtures, matching errors caused by judgment depending on experience in a traditional mode are avoided, and the quality of concrete is improved.
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Description

Technical Field

[0001] This application relates to the technical field of concrete admixture mixing, and specifically to an environment-friendly premixed concrete dry mixing device. Background Technique

[0002] Concrete admixtures are powdery minerals that are added during concrete production to improve the performance of concrete, save water, and adjust the concrete strength grade. They are natural or artificial substances that can improve the performance of concrete. Generally, concrete admixtures include fly ash, granulated blast furnace slag powder, zeolite powder, silica fume, etc. Currently, in the prior art, when producing concrete, fly ash, granulated blast furnace slag powder, zeolite powder, silica fume and other admixtures need to be added. To ensure that the admixtures are fully incorporated during the mixing process and prevent the admixtures from aggregating into lumps, long-term mixing is required during the mixing of concrete production, resulting in a long production cycle of concrete. Generally, the admixtures are mixed before being added to the concrete.

[0003] A prior patent (publication number: CN219667049U) discloses a dry mixing device for concrete admixtures, which includes a bearing frame. A stepping motor is fixedly connected to the inclined side of the bearing frame. The output shaft of the stepping motor is connected to a mixing barrel through a coupling. The outer wall of the mixing barrel is processed with spiral grooves. A limiting connecting rod is fixedly connected to the inclined side of the bearing frame. A movable folding rod is slidably connected to the outer wall around the limiting connecting rod. One side outer wall of the vertical plate of the movable folding rod is rotatably connected to a movable ball through a connecting rod. The movable ball is slidably connected inside the spiral groove. A fixed connecting rod is fixedly connected to the bottom of the horizontal plate of the movable folding rod. In the design of the present utility model, the movable ball moves in the spiral groove on the mixing barrel, which causes the movable folding rod to move up and down, so that the fixed connecting rod and the mixing mechanism on the fixed connecting rod stir the concrete admixtures up and down, while the mixing barrel stirs the concrete admixtures horizontally, improving the dispersing effect of the concrete admixtures.

[0004] However, during the use of the above dry mixing device, since the mixed materials are prone to generate a large amount of dust during mixing, the above device cannot seal the mixing barrel, which is likely to pollute the environment and affect the health of workers. Secondly, during the use of the above device, workers often need to control the weight of each material based on experience, which is likely to affect the performance of the concrete. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, this application provides an environment-friendly premixed concrete dry mixing device, which has the advantages of being convenient for mixing materials and reducing the spread of dust, and solves the problems raised in the background technique.

[0006] To achieve the above object, the present application provides the following technical solution: An environment-friendly premixed concrete dry mixing device, including a bottom plate, a mixing tank is provided at the left end above the bottom plate, a stirring shaft is rotatably connected to the inner bottom wall of the mixing tank, and a plurality of stirring blades are fixedly connected to the outer surface of the stirring shaft;

[0007] A screw conveyor elevator is provided on the right side of the mixing tank. The bottom end of the screw conveyor elevator is provided with a feed inlet, and the top end of the screw conveyor elevator is provided with a discharge outlet. The top end of the mixing tank is rotatably connected with a cover plate, and a corrugated pipe is fixedly communicated with the upper surface of the cover plate. The top end of the corrugated pipe is fixedly communicated with the bottom end of the discharge outlet.

[0008] Through the above solution, by providing a rotatable cover plate at the top of the mixing tank and connecting it to the discharge outlet of the screw conveyor elevator through a corrugated pipe, a fully enclosed operation during the material transmission process is achieved. This design effectively avoids the leakage of dust generated during the mixing process, significantly reduces environmental pollution, and protects the physical health of workers. By setting the weighing device, the weight of the materials inside the mixing tank can be monitored in real time. This function enables operators to accurately control the addition amount of various admixtures, avoiding the proportioning errors caused by relying on experience judgment in the traditional method, thereby ensuring the stability of the concrete performance and improving the quality of the concrete.

[0009] Further, a support frame is fixedly connected to the outer surface of the mixing tank.

[0010] Through the above solution, by setting the support frame, the purpose of supporting the mixing tank can be achieved.

[0011] Further, a weighing device is installed on the upper surface of the bottom plate, and the top end of the weighing device is fixedly connected to the bottom end of the support frame.

[0012] Through the above solution, by setting the weighing device, the weight of the materials inside the mixing tank can be monitored.

[0013] Further, a fixing frame is fixedly connected to the inner wall of the support frame, and a motor is fixedly installed inside the fixing frame. The output end of the motor is fixedly connected to the bottom end of the stirring shaft.

[0014] Through the above solution, by setting the motor, power can be provided for the rotation of the stirring shaft.

[0015] Further, a base is fixedly connected to the outer surface of the screw conveyor elevator, and the base is fixedly connected to the bottom plate.

[0016] Through the above solution, by setting the bottom end of the base, the purpose of supporting the elevator can be achieved.

[0017] Further, a handle is fixedly connected to the upper surface of the cover plate.

[0018] With the above solution, through the setting of the handle, it is convenient to use the opening and closing cover plate.

[0019] Furthermore, a discharge pipe is fixedly connected to the bottom end of the mixing tank.

[0020] With the above solution, through the setting of the discharge pipe, it is convenient to unload the materials.

[0021] Furthermore, a valve is installed at the bottom end of the discharge pipe.

[0022] With the above solution, through the setting of the valve, the purpose of closing the discharge pipe can be achieved.

[0023] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0024] For this environmentally friendly premixed concrete dry mixing device, by setting a rotatable cover plate on the top of the mixing tank and connecting it to the discharge port of the screw elevator through a corrugated pipe, a fully enclosed operation during the material transmission process is realized. This design effectively avoids the leakage of dust generated during the mixing process, significantly reduces environmental pollution, and protects the health of workers. By setting a weighing device, the weight of the materials inside the mixing tank can be monitored in real time. This function enables the operator to accurately control the addition amount of various admixtures, avoiding the ratio errors caused by relying on experience judgment in the traditional method, thus ensuring the stability of the concrete performance and improving the quality of the concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present application Figure One ;

[0026] Figure 2 is a three-dimensional schematic diagram of the overall structure of the present application Figure Two ;

[0027] Figure 3 is a front view of the overall structure of the present application;

[0028] Figure 4 is a cross-sectional view of the front view of the overall structure of the present application.

[0029] In the figure:

[0030] 1, bottom plate; 2, mixing tank; 3, stirring shaft; 4, stirring blade; 5, screw elevator; 6, feed inlet; 7, discharge outlet; 8, cover plate; 9, corrugated pipe; 10, support frame; 11, weighing device; 12, fixing frame; 13, motor; 14, base; 15, handle; 16, discharge pipe; 17, valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the protection scope of the present application.

[0032] Please refer to Figure 1 、 Figure 2 and Figure 4 In this embodiment, an environment-friendly premixed concrete dry-mixing device includes a bottom plate 1. A mixing tank 2 is provided at the left end above the bottom plate 1. A support frame 10 is fixedly connected to the outer surface of the mixing tank 2. Through the setting of the support frame 10, the purpose of supporting the mixing tank 2 can be achieved. A stirring shaft 3 is rotatably connected to the inner bottom wall of the mixing tank 2. A plurality of stirring blades 4 are fixedly connected to the outer surface of the stirring shaft 3. Through the setting of the stirring blades 4, the purpose of mixing the materials can be achieved.

[0033] Please refer to Figure 1 、 Figure 2 and Figure 4 A screw conveyor elevator 5 is provided on the right side of the mixing tank 2. A base 14 is fixedly connected to the outer surface of the screw conveyor elevator 5. The base 14 is fixedly connected to the bottom plate 1. Through the setting of the bottom end of the base 14, the purpose of supporting the elevator can be achieved. A feed inlet 6 is provided at the bottom end of the screw conveyor elevator 5. A discharge outlet 7 is provided at the top end of the screw conveyor elevator 5. A cover plate 8 is rotatably connected to the top end of the mixing tank 2. A bellows 9 is fixedly communicated with the upper surface of the cover plate 8. The top end of the bellows 9 is fixedly communicated with the bottom end of the discharge outlet 7. Through the setting of the bellows 9, interference with the normal closing of the cover plate 8 can be avoided. A handle 15 is fixedly connected to the upper surface of the cover plate 8. Through the setting of the handle 15, it is convenient to open and close the cover plate 8.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3 A weighing device 11 is installed on the upper surface of the bottom plate 1. The top end of the weighing device 11 is fixedly connected to the bottom end of the support frame 10. Through the setting of the weighing device 11, the weight of the materials inside the mixing tank 2 can be monitored. A fixing frame 12 is fixedly connected to the inner wall of the support frame 10. A motor 13 is fixedly installed inside the fixing frame 12. The output end of the motor 13 is fixedly connected to the bottom end of the stirring shaft 3. Through the setting of the motor 13, power can be provided for the rotation of the stirring shaft 3.

[0035] Please refer to Figure 1 、 Figure 2 and Figure 4, a discharge pipe 16 is fixedly connected to the bottom end of the mixing tank 2. Through the arrangement of the discharge pipe 16, discharging can be facilitated. A valve 17 is installed at the bottom end of the discharge pipe 16. Through the arrangement of the valve 17, the purpose of closing the discharge pipe 16 can be achieved.

[0036] In an environment-friendly premixed concrete dry-mixing device in this embodiment, by providing a rotatable cover plate 8 at the top of the mixing tank 2 and connecting it to the discharge port 7 of the screw elevator 5 through a corrugated pipe 9, a fully enclosed operation during the material transmission process is realized. This design effectively avoids the leakage of dust generated during the mixing process, significantly reduces environmental pollution, and protects the physical health of workers. By providing a weighing device 11, the weight of the material inside the mixing tank 2 can be monitored in real time. This function enables operators to accurately control the addition amount of various admixtures, avoiding the proportioning errors caused by relying on experience judgment in the traditional method, thereby ensuring the stability of the concrete performance and improving the quality of the concrete.

[0037] The working principle of the above embodiment is as follows: First, start the screw elevator 5, and send the concrete admixtures to be mixed, such as fly ash, slag powder, etc., into the screw elevator 5 one by one through the feed port 6. As the screw blades rotate, the material is gradually lifted to the top and discharged through the discharge port 7. At this time, the corrugated pipe 9 serves as a connection channel, smoothly guiding the material into the mixing tank 2 while avoiding the problem that the direct connection may interfere with the normal closing of the cover plate 8. After the material enters the mixing tank 2, the cover plate 8 can ensure the sealing of the mixing process and reduce dust leakage. Subsequently, start the motor 13 installed on the fixed frame 12 inside the support frame 10. The motor 13 drives the stirring shaft 3 to rotate, driving a plurality of stirring blades 4 fixed on the outer surface of the stirring shaft 3 to rotate together. The rotation of the stirring blades 4 realizes the efficient mixing of the material, ensuring that the admixtures can be evenly distributed in the concrete and avoiding the occurrence of agglomeration phenomena. During the mixing process, the weighing device 11 monitors the weight change of the material inside the mixing tank 2 in real time. Operators can accurately adjust the addition amount of various admixtures by controlling the feeding amount of the screw elevator 5 according to the preset proportioning requirements, thereby avoiding the proportioning errors caused by relying on experience judgment in the traditional method.

[0038] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0039] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly dry-mixed device for ready-mixed concrete, comprising a bottom plate (1), characterized in that: Above the left end of the bottom plate (1), there is a mixing tank (2). The inner bottom wall of the mixing tank (2) is rotatably connected to a stirring shaft (3), and the outer surface of the stirring shaft (3) is fixedly connected with a plurality of stirring blades (4). On the right side of the mixing tank (2), there is a screw conveyor elevator (5). The bottom end of the screw conveyor elevator (5) is provided with a feed inlet (6), and the top end of the screw conveyor elevator (5) is provided with a discharge outlet (7). The top end of the mixing tank (2) is rotatably connected to a cover plate (8), and the upper surface of the cover plate (8) is fixedly communicated with a corrugated pipe (9). The top end of the corrugated pipe (9) is fixedly communicated with the bottom end of the discharge outlet (7).

2. An environmentally friendly premixed concrete dry mixing device according to claim 1, characterized in that: The outer surface of the mixing tank (2) is fixedly connected with a support frame (10).

3. An environmentally friendly premixed concrete dry mixing device according to claim 1, characterized in that: A weighing device (11) is installed on the upper surface of the bottom plate (1), and the top end of the weighing device (11) is fixedly connected with the bottom end of the support frame (10).

4. An environmentally friendly premixed concrete dry mixing device according to claim 3, characterized in that: The inner wall of the support frame (10) is fixedly connected with a fixing frame (12), and a motor (13) is fixedly installed inside the fixing frame (12). The output end of the motor (13) is fixedly connected with the bottom end of the stirring shaft (3).

5. An environmentally friendly premixed concrete dry mixing device according to claim 1, characterized in that: The outer surface of the screw conveyor elevator (5) is fixedly connected with a base (14), and the base (14) is fixedly connected with the bottom plate (1).

6. The environmentally friendly premixed concrete dry mixing device according to claim 1, characterized in that: The upper surface of the cover plate (8) is fixedly connected with a handle (15).

7. An environmentally friendly premixed concrete dry mixing device according to claim 1, characterized in that: The bottom end of the mixing tank (2) is fixedly communicated with a discharge pipe (16).

8. An environmentally friendly premixed concrete dry mixing device according to claim 7, characterized in that: A valve (17) is installed at the bottom end of the discharge pipe (16).

Citation Information

Patent Citations

  • Concrete admixture dry mixing device

    CN219667049U