Novel feeder
By designing a new feeder, the accurate positioning of materials is achieved using positioning columns and magnets, the problem of manual loading is solved, and the rapid and accurate material loading is achieved, and the efficiency and product quality of the vulcanization process are improved.
Patent Information
- Application Number
- CN202422387835.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing devices need to be loaded manually during the vulcanization process, which leads to deflection of the material and affects the quality of vulcanized crafts.
A new feeder was designed to accurately position and prevent material from being positioned by staggered support plates, sliding plates and limiting grooves, and to assist in the discharge of materials through a one-way valve to avoid jams and shaking.
It realizes rapid and accurate loading of materials, reduces the generation of defective products, and improves the efficiency and product quality of the vulcanization process.
Smart Images

Figure CN223115646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, and particularly relates to a novel feeder. Background Art
[0002] The vulcanization process is to add sulfur or sulfide to rubber or plastic, and through a heating reaction, the molecular chains of the material are cross-linked, thereby improving its strength, elasticity and durability. This process is commonly used in the production of tires, seals and other high-performance rubber products.
[0003] At present, when some devices are vulcanizing, employees need to manually place the materials in the mold for vulcanization. In this way, the idle time during the vulcanization process will be wasted. And when making vulcanized handicrafts such as composite material sealing rings, high-temperature sealing gaskets and high-performance industrial sealing parts, aggregates need to be added. During the manual feeding process, the aggregates are prone to being placed obliquely, so defective products are likely to appear when making vulcanized handicrafts. Summary of the Utility Model
[0004] In view of the above-mentioned drawbacks of the prior art, the utility model provides a novel feeder, which can effectively solve the problem that aggregates are prone to being placed obliquely during the manual feeding process in the prior art.
[0005] To achieve the above object, the utility model is realized through the following technical solutions:
[0006] The utility model provides a novel feeder, including:
[0007] A feeding assembly, the feeding assembly includes a support plate, slide bars are uniformly installed on the upper end surface of the support plate, a second sliding plate is slidably installed above the support plate, a plurality of second material discharging holes are linearly arranged at the middle position inside the second sliding plate, a plurality of chutes are uniformly arranged inside the second sliding plate, the inner wall of the chute is slidably connected with the slide bar, a first sliding plate is slidably installed above the second sliding plate, a plurality of first material discharging holes are linearly arranged at the middle position inside the first sliding plate, a plurality of limiting grooves are uniformly arranged inside the first sliding plate, the inner wall of the limiting groove is slidably connected with the slide bar, a plurality of air outlet holes are linearly arranged at the middle position inside the support plate, a support is fixedly installed on the inner wall of each air outlet hole, a positioning column is fixedly installed at the upper end of the support, and the support plate, the second sliding plate and the first sliding plate limit the material during the sliding process.
[0008] Preferably, a magnet is fixedly installed at the upper position of the outer wall of the slide bar, the magnet is slidably connected with the inner wall of the limiting groove, and a push rod is fixedly installed on one side of the second sliding plate close to the chute.
[0009] Preferably, an auxiliary blanking assembly is further included. The auxiliary blanking assembly includes a partition plate fixedly installed on the inner wall of the air outlet, and at least one first one-way valve is embedded in the partition plate.
[0010] Preferably, fixing seats are fixedly installed on the lower end surface of the support plate in a linear array. A sliding sleeve that is driven to elastically lift and lower is slidably installed inside the fixing seat.
[0011] Preferably, a first connecting plate is fixedly installed on the lower end surface of the sliding sleeve. A vertical rod is fixedly installed on the lower end surface of the first connecting plate. A second connecting plate is fixedly installed on the lower end surface of the vertical rod. At least one second one-way valve is embedded in the fixing seat.
[0012] Preferably, a spring is fixedly installed on the upper end surface of the first connecting plate. Two ends of the spring are respectively fixed to the first connecting plate and the partition plate.
[0013] The technical solution provided by the present utility model has the following beneficial effects compared with the known prior art:
[0014] 1. Through the staggered arrangement of the support plate, the second sliding plate and the first sliding plate, during the feeding process, the second blanking hole opened by the second sliding plate can fill the inner and outer skeletons and raw materials during vulcanization. By pushing the second sliding plate to slide, the first sliding plate will limit the second blanking hole. Flip the device, push the first sliding plate and the support plate, and align the second blanking hole with the first blanking hole for blanking. During this process, the positioning posts provided will position the pre-placed inner skeleton. When blanking after flipping, the pre-placed outer skeleton will first contact the lower mold, and the inner skeleton can effectively prevent the situation of deviation during blanking when blanking at the uppermost end through the setting of the positioning posts. During the vulcanization process, the inner and outer aggregates can be filled into the first blanking hole and the second blanking hole. After vulcanization is completed, the convenience of rapid feeding of this device can be utilized for feeding, reducing the manual feeding speed of employees.
[0015] 2. By pulling the second connecting plate to drive the vertical rod, the first connecting plate and the sliding sleeve to slide upward inside the fixing seat, air is pumped into the fixing seat through the second one-way valve. Then, by pressing the second connecting plate to drive the vertical rod, the first connecting plate and the sliding sleeve to slide downward inside the fixing seat, the inhaled air can be discharged outward through the first one-way valve for auxiliary blanking, thereby avoiding the situation that employees shake the device due to subconscious actions when blanking is stuck, resulting in skewed blanking. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 Schematic three-dimensional structure diagram of the present invention;
[0018] Figure 2 Exploded structure diagram of the present invention;
[0019] Figure 3 Schematic side view structure diagram of the present invention;
[0020] Figure 4 For Figure 3 Enlarged structure diagram at position A in
[0021] Figure 5 Schematic bottom view structure diagram of the present invention;
[0022] Figure 6 Schematic top view structure diagram of the support plate of the present invention;
[0023] Figure 7 Schematic structure diagram of the fixing seat of the present invention.
[0024] Reference numerals: 1, loading component; 101, first sliding plate; 102, second sliding plate; 103, support plate; 104, first blanking hole; 105, second blanking hole; 106, air outlet hole; 107, chute; 108, limiting groove; 109, push rod; 110, sliding rod; 111, magnet; 112, bracket; 113, positioning column; 2, auxiliary blanking component; 201, partition board; 202, first one-way valve; 203, fixing seat; 204, second one-way valve; 205, sliding sleeve; 206, first connecting plate; 207, vertical rod; 208, spring; 209, second connecting plate. Detailed implementation manners
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0026] The present utility model will be further described in conjunction with the embodiments.
[0027] Embodiment: Refer to Figures 1 to 7 , a new type of feeder, including;
[0028] The feeding assembly 1, the feeding assembly 1 includes a support plate 103, slide bars 110 are uniformly installed on the upper end surface of the support plate 103, a second sliding plate 102 is slidably installed above the support plate 103, a plurality of second blanking holes 105 are linearly arranged at the middle position inside the second sliding plate 102, a plurality of chutes 107 are uniformly opened inside the second sliding plate 102, the inner walls of the chutes 107 are slidably connected with the slide bars 110, a first sliding plate 101 is slidably installed above the second sliding plate 102, a plurality of first blanking holes 104 are linearly arranged at the middle position inside the first sliding plate 101, a plurality of limiting grooves 108 are uniformly opened inside the first sliding plate 101, the inner walls of the limiting grooves 108 are slidably connected with the slide bars 110, a plurality of air outlet holes 106 are linearly arranged at the middle position inside the support plate 103, brackets 112 are fixedly installed on the inner walls of the plurality of air outlet holes 106, positioning columns 113 are fixedly installed at the upper ends of the brackets 112, the support plate 103, the second sliding plate 102 and the first sliding plate 101 limit the material during the sliding process, through the settings of the first blanking holes 104 and the second blanking holes 105, the first blanking holes 104 and the second blanking holes 105 can be driven to intersect with each other during loading and unloading, so as to facilitate filling and blanking.
[0029] Refer to Figure 2 , a magnet 111 is fixedly installed at the upper position of the outer wall of the slide bar 110, the magnet 111 is slidably connected with the inner wall of the limiting groove 108, a push rod 109 is fixedly installed on one side of the second sliding plate 102 close to the chute 107, through the setting of the magnet 111, when the device places the raw material above the lower mold, the position can be aligned first and then the magnet 111 can be adsorbed above the lower mold for fixation.
[0030] Refer to Figure 6 , further including an auxiliary blanking assembly 2, the auxiliary blanking assembly 2 includes a partition plate 201 fixedly installed on the inner wall of the air outlet hole 106, at least one first one-way valve 202 is embedded in the partition plate 201, and the first one-way valve 202 can only discharge air in the direction of the first blanking hole 104 and the second blanking hole 105.
[0031] Refer to Figure 7, a fixing base 203 is fixedly installed on the lower end surface of the support plate 103 in a linear array. A sliding sleeve 205 that is driven to elastically lift is slidably installed on the inner wall of the fixing base 203. A first connecting plate 206 is fixedly installed on the lower end surface of the sliding sleeve 205. A vertical rod 207 is fixedly installed on the lower end surface of the first connecting plate 206. A second connecting plate 209 is fixedly installed on the lower end surface of the vertical rod 207. At least one second one-way valve 204 is embedded in the fixing base 203, and the second one-way valve 204 can only admit air into the inside of the fixing base 203.
[0032] Refer to Figure 7 , a spring 208 is fixedly installed on the upper end surface of the first connecting plate 206. The two ends of the spring 208 are respectively fixed to the first connecting plate 206 and the partition plate 201. Through the arrangement of the spring 208, when the sliding sleeve 205 and the first connecting plate 206 slide inside the fixing base 203 under internal drive, the spring 208 will be stretched, and the elastic force of the spring 208 will pull the sliding sleeve 205 and the first connecting plate 206 to reset to their original positions inside the fixing base 203.
[0033] The working principle of the present utility model is as follows:
[0034] By placing the annular aggregate above the support 112 through the first blanking hole 104 and the second blanking hole 105, and through the provided positioning column 113, the positioning column 113 extends from the upper end face of the support 112 into the interior of the second blanking hole 105. There is a gap formed between the outer wall of the positioning column 113 and the second blanking hole 105. The inner aggregate can be clamped therein when placed on the upper end face of the support 112. Then, the vulcanization raw material is placed, and finally the outer aggregate is placed. After the placement is completed, the second sliding plate 102 is pushed by the push rod 109. The second sliding plate 102 is slidably connected to the outer wall of the sliding rod 110 through the limiting groove 108 and will slide between the first sliding plate 101 and the support plate 103 during the sliding process. After the sliding, the second blanking hole 105 will coincide with the air outlet hole 106. Similarly, during the sliding process of the second sliding plate 102, the placed inner and outer skeleton raw materials will be pushed from the second blanking hole 105 above the air outlet hole 106. The entire device is flipped. After the flipping, the first sliding plate 101 is at the lowermost end, and the support plate 103 is flipped to the uppermost end. During the flipping process, the positions of the filled inner and outer aggregates and the raw materials will also change. The originally placed inner aggregate becomes the uppermost end after flipping, while the outer aggregate becomes the lowermost end. And the inner aggregate will still be limited by the positioning column 113 after the position conversion. The whole device is placed above the lower mold of the vulcanization mold. Before the placement, the position needs to be aligned. Through the magnetic attraction of the magnet 111, the device can be fixed on the lower mold. After determining the position, the support plate 103 and the second sliding plate 102 are pushed to align the air outlet hole 106 with the second blanking hole 105 and the first blanking hole 104. The inner and outer aggregates filled in the air outlet hole 106 and the second blanking hole 105 will naturally fall above the lower mold. During the blanking process, the inner aggregate will be limited by the positioning column 113 at the uppermost end of the raw material, which can effectively prevent the inner aggregate from shifting in position due to height during blanking;
[0035] By pulling the second connecting plate 209 to drive the vertical rod 207, the first connecting plate 206, and the sliding sleeve 205 to slide upward inside the fixed seat 203. During the sliding process, external air will enter the interior of the fixed seat 203 from the second one-way valve 204. By pressing down the second connecting plate 209 to drive the vertical rod 207, the first connecting plate 206, and the sliding sleeve 205 to slide downward inside the fixed seat 203, the air entering the interior of the fixed seat 203 will be ejected from the first one-way valve 202 into the interior of the first blanking hole 104, the second blanking hole 105, and the air outlet hole 106 to push the inner and outer aggregates and the raw materials, thereby preventing the inner and outer aggregates and the raw materials from getting stuck inside the first blanking hole 104, the second blanking hole 105, and the air outlet hole 106. Similarly, it can also prevent the upper feeding from shifting due to the unconscious movement and shaking of the device by the operator when there is jamming;
[0036] After the inner and outer aggregates and the raw materials are loaded, the device is removed and then filled with the inner and outer aggregates and the raw materials, and the already loaded raw materials can be vulcanized normally.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A new type of feeder, characterized in that, Comprising; A feeding component (1), the feeding component (1) includes a support plate (103), the upper end surface of the support plate (103) is evenly installed with sliding rods (110), a second sliding plate (102) is slidably installed above the support plate (103), a plurality of second material discharging holes (105) are linearly arranged at the middle position inside the second sliding plate (102), a plurality of sliding grooves (107) are evenly arranged inside the second sliding plate (102), the inner wall of the sliding groove (107) is slidably connected with the sliding rods (110), a first sliding plate (101) is slidably installed above the second sliding plate (102), a plurality of first material discharging holes (104) are linearly arranged at the middle position inside the first sliding plate (101), a plurality of limiting grooves (108) are evenly arranged inside the first sliding plate (101), the inner wall of the limiting groove (108) is slidably connected with the sliding rods (110), a plurality of air outlet holes (106) are linearly arranged at the middle position inside the support plate (103), a support (112) is fixedly installed on the inner wall of each of the plurality of air outlet holes (106), a positioning column (113) is fixedly installed at the upper end of the support (112), and the support plate (103), the second sliding plate (102) and the first sliding plate (101) limit the material during the sliding process.
2. The novel feeder according to claim 1, characterized in that, A magnet (111) is fixedly installed at the upper position of the outer wall of the sliding rod (110), the magnet (111) is slidably connected with the inner wall of the limiting groove (108), and a push rod (109) is fixedly installed on one side of the second sliding plate (102) close to the sliding groove (107).
3. A novel feeder according to claim 1, characterized in that, It further includes an auxiliary material discharging component (2), the auxiliary material discharging component (2) includes a partition plate (201) fixedly installed on the inner wall of the air outlet hole (106), and at least one first one-way valve (202) is embedded in the partition plate (201).
4. A novel feeder according to claim 3, characterized in that, Fixed seats (203) are linearly and fixedly installed on the lower end surface of the support plate (103), and a sliding sleeve (205) which is driven to elastically lift and lower is slidably installed inside the inner wall of the fixed seat (203).
5. A novel feeder according to claim 4, characterized in that, A first connecting plate (206) is fixedly installed on the lower end surface of the sliding sleeve (205), a vertical rod (207) is fixedly installed on the lower end surface of the first connecting plate (206), a second connecting plate (209) is fixedly installed on the lower end surface of the vertical rod (207), and at least one second one-way valve (204) is embedded in the fixed seat (203).
6. A novel feeder according to claim 5, characterized in that, A spring (208) is fixedly installed on the upper end surface of the first connecting plate (206), and both ends of the spring (208) are fixed to the first connecting plate (206) and the partition plate (201) respectively.