Flattening machine for cable bridge processing

Abstract

The utility model relates to the technical field of cable bridge processing, in particular to a flattening machine for cable bridge processing, which can automatically clean chips at the upper end of a plate before the plate is flattened, prevents the chips from influencing the flattening of the plate, and is convenient to use and high in reliability and practicability. Comprising a bottom plate and a roller way conveyor, the roller way conveyor is installed at the upper end of the bottom plate, and a plurality of conveying rollers are arranged on the roller way conveyor; the device further comprises a cleaning mechanism and a flattening mechanism, the cleaning mechanism is located above the roller way conveyor and has a cleaning function, and the flattening mechanism is located on the right side of the cleaning mechanism and has a flattening function.

Description

Technical Field

[0001] The utility model relates to the technical field of cable tray processing, in particular to a flattening machine for cable tray processing. Background Technique

[0002] A cable tray is a device for supporting cables. The cable tray is assembled by splicing multiple plates. During the assembly process of the cable tray, the plates need to be flattened by a flattening machine before assembly. In the prior art, the utility model patent with the patent application number 201921852074.2 discloses a flattening device for hardware plates, which is mainly composed of a flattening workbench, flattening rollers, etc. When flattening the plates, the plates are placed on the flattening workbench, and then the flattening rollers are lowered so that the plates are squeezed flat by the flattening workbench and the flattening rollers. The inventor believes that there are the following problems in its use. During the production of cable trays, since the plates need to be cut and truncated before being flattened, some iron chips will inevitably fall onto the upper end of the plates during the processing. When flattening the plates, since there are iron chips on the upper end of the plates, the iron chips will also be squeezed when flattening the plates, which easily causes sunken pits to be pressed out on the upper end of the plates, affecting the shape of the plates, being inconvenient to use, and having poor practicability. Summary of the Utility Model

[0003] In order to solve the above technical problems, the utility model provides a flattening machine for cable tray processing, which can automatically clean the debris on the upper end of the plate before flattening the plate, preventing the debris from affecting the flattening of the plate, being convenient to use, and having high reliability and practicability.

[0004] The flattening machine for cable tray processing of the utility model includes a bottom plate and a roller conveyor. The roller conveyor is installed on the upper end of the bottom plate, and a plurality of conveying rollers are arranged on the roller conveyor. It also includes a cleaning mechanism and a flattening mechanism. The cleaning mechanism is located above the roller conveyor and has a cleaning function. The flattening mechanism is located on the right side of the cleaning mechanism and has a flattening function. During the process of processing the cable tray, when it is necessary to flatten the plate, first place the plate on a plurality of conveying rollers on the left part of the roller conveyor, and then the roller conveyor makes the plurality of conveying rollers drive the plate to move to the right. During the process of moving to the right, the plate passes under the cleaning mechanism, and the cleaning mechanism cleans the debris on the upper end of the plate. Then the plate continues to move to the right until the plate moves under the flattening mechanism and is flattened. It can automatically clean the debris on the upper end of the plate before flattening the plate, preventing the debris from affecting the flattening of the plate, being convenient to use, and having high reliability and practicability.

[0005] Preferably, the flattening mechanism includes a fixed frame, a plurality of pressing rollers and a lifting mechanism. The fixed frame is installed on the lifting mechanism, and the lifting mechanism is used to lift the fixed frame. The plurality of pressing rollers are all rotatably installed on the fixed frame, and the plurality of pressing rollers are all located above the conveying rollers. When flattening the plate, when the plate moves to the lower part of the plurality of pressing rollers to the right, the lifting mechanism is used to drive the fixed frame to drive the plurality of pressing rollers to descend until the plurality of pressing rollers contact the upper end of the plate. At the same time, the roller conveyor continues to convey the plate to the right, and the plate is flattened by the plurality of pressing rollers during the rightward movement, which facilitates the shaping of the plate and improves the convenience during use.

[0006] Preferably, the lifting mechanism includes a lifting frame, a hydraulic cylinder and a push rod. The hydraulic cylinder is fixedly installed at the upper end of the lifting frame. The push rod is slidably installed on the lifting frame up and down. The upper end of the push rod is connected to the output end of the hydraulic cylinder. The fixed frame is fixedly installed at the lower end of the push rod. The lifting frame is fixedly hoisted on the support frame of the workshop. When adjusting the height of the fixed frame, the hydraulic cylinder is opened, and the hydraulic cylinder drives the fixed frame to adjust the height through the push rod, so as to adjust the height of the plurality of pressing rollers. Since the height of the plurality of pressing rollers can be adjusted, the height of the plurality of pressing rollers can be adjusted according to the thickness of the plate, which can be applicable to plates of different thicknesses, is convenient to use and has low limitations.

[0007] Preferably, the cleaning mechanism includes a vacuum cleaner, a hose, a dust suction funnel and a moving mechanism. The vacuum cleaner is installed on the bottom plate. The input end of the vacuum cleaner is connected to the dust suction funnel through the hose. The dust suction funnel is installed on the moving mechanism, and the moving mechanism is used to move the dust suction funnel. The dust suction funnel is located on the left side of the flattening mechanism. After the plate is placed on the plurality of conveying rollers, the plate moves to the right on the plurality of conveying rollers. Then, the moving mechanism is used to move the dust suction funnel close to the plate, and then the vacuum cleaner is turned on, so that the debris and dust on the upper end of the plate enter the vacuum cleaner through the dust suction funnel and the hose in sequence, which facilitates the cleaning of the debris on the upper end of the plate.

[0008] Preferably, the moving mechanism includes a mounting frame, a cylinder, a sliding rod, a moving rod and a front-back moving mechanism. The cylinder is fixedly installed at the upper end of the mounting frame. The sliding rod and the moving rod are both slidably installed on the mounting frame up and down. The upper end of the sliding rod is connected to the output end of the mounting frame. The front-back moving mechanism is installed at the lower ends of the sliding rod and the moving rod. The dust suction funnel is installed on the front-back moving mechanism, and the front-back moving mechanism is used to move the dust suction funnel back and forth. The mounting frame is fixedly hoisted on the fixed frame of the workshop. When cleaning the debris on the upper end of the plate, the cylinder is opened, and the cylinder drives the front-back moving mechanism to descend through the sliding rod, so as to make the dust suction funnel descend, make the dust suction funnel close to the upper end of the plate, and suck the debris on the upper end of the plate into the dust suction funnel, which facilitates the cleaning of the plate.

[0009] Preferably, the front-back moving mechanism includes an electric slide rail and a slider. The electric slide rail is fixedly installed at the lower ends of the sliding rod and the moving rod. The slider is installed on the electric slide rail. The electric slide rail is used to move the slider back and forth, and the dust suction funnel is installed on the slider. When cleaning the debris on the upper end of the plate through the dust suction funnel, the electric slide rail is turned on. The electric slide rail moves the dust suction funnel back and forth through the slider, and the dust suction funnel evenly cleans the debris on the upper end of the plate during the back-and-forth movement, improving convenience.

[0010] Preferably, a pressure sensor is provided at the lower end of the push rod, and the fixed frame is fixedly installed at the lower end of the pressure sensor. The pressure of the pressing roller on the plate is transmitted to the pressure sensor through the fixed frame, and the pressure of the pressing roller on the plate can be inferred by observing the value on the pressure sensor.

[0011] Preferably, a rubber ring is provided at the lower end of the hose. Through the above setting, when the hose adsorbs the debris on the upper end of the plate, the lower end of the hose can contact the plate. Since the lower end of the hose is rubber, it will not scratch the plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: Before flattening the plate, the debris on the upper end of the plate can be automatically cleaned, preventing the debris from affecting the flattening of the plate, being convenient to use, and having high reliability and practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the first axonometric structure schematic diagram of the present utility model;

[0014] Figure 2 is the second axonometric structure schematic diagram of the present utility model;

[0015] Figure 3 is the structure schematic diagram of the electric slide rail, cylinder, mounting bracket, etc.;

[0016] Figure 4 is the structure schematic diagram of the vacuum cleaner, hose, dust suction funnel, etc.;

[0017] Figure 5 is the structure schematic diagram of the flattening mechanism.

[0018] Reference numerals in the drawings: 1, bottom plate; 2, roller conveyor; 3, conveyor roller; 4, fixed frame; 5, pressing roller; 6, lifting bracket; 7, hydraulic cylinder; 8, push rod; 9, vacuum cleaner; 10, hose; 11, dust suction funnel; 12, mounting bracket; 13, cylinder; 14, sliding rod; 15, moving rod; 16, electric slide rail; 17, slider; 18, pressure sensor; 19, plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0020] Embodiment 1

[0021] As Figures 1 to 5 , the flattening machine for cable tray processing of the present utility model includes a bottom plate 1, a roller conveyor 2, a cleaning mechanism, and a flattening mechanism. The roller conveyor 2 is installed at the upper end of the bottom plate 1. A plurality of conveying rollers 3 are provided on the roller conveyor 2. The cleaning mechanism is located above the roller conveyor 2 and has a cleaning function. The flattening mechanism is located on the right side of the cleaning mechanism and has a flattening function. During the process of processing the cable tray, when it is necessary to flatten the plate 19, first place the plate 19 on the plurality of conveying rollers 3 at the left part of the roller conveyor 2. Then, the roller conveyor 2 makes the plurality of conveying rollers 3 drive the plate 19 to move to the right. During the process of moving to the right, the plate 19 passes under the cleaning mechanism, and the cleaning mechanism cleans the debris on the upper end of the plate 19. Then, the plate 19 continues to move to the right until it moves under the flattening mechanism and is flattened. It can automatically clean the debris on the upper end of the plate 19 before flattening the plate 19, preventing the debris from affecting the flattening of the plate 19, being convenient to use, and having high reliability and practicability.

[0022] As Figure 1 and Figure 5 , the flattening mechanism includes a fixed frame 4, a plurality of pressure rollers 5, and a lifting mechanism. The fixed frame 4 is installed on the lifting mechanism, and the lifting mechanism is used to lift and lower the fixed frame 4. The plurality of pressure rollers 5 are all rotatably installed on the fixed frame 4, and the plurality of pressure rollers 5 are all located above the conveying rollers 3. When flattening the plate 19, when the plate 19 moves to the right to under the plurality of pressure rollers 5, the lifting mechanism makes the fixed frame 4 drive the plurality of pressure rollers 5 to descend until the plurality of pressure rollers 5 contact the upper end of the plate 19. At the same time, the roller conveyor 2 continues to convey the plate 19 to the right, and the plate 19 is flattened by the plurality of pressure rollers 5 during the process of moving to the right. It facilitates the shaping of the plate 19 and improves the convenience during use.

[0023] As Figure 5, the lifting mechanism includes a lifting frame 6, a hydraulic cylinder 7 and a push rod 8. The hydraulic cylinder 7 is fixedly installed at the upper end of the lifting frame 6. The push rod 8 is slidably installed up and down on the lifting frame 6. The upper end of the push rod 8 is connected to the output end of the hydraulic cylinder 7. The fixed frame 4 is fixedly installed at the lower end of the push rod 8. The lifting frame 6 is fixedly hoisted on the support frame of the workshop. When adjusting the height of the fixed frame 4, open the hydraulic cylinder 7. The hydraulic cylinder 7 adjusts the height of the fixed frame 4 through the push rod 8, and then adjusts the height of the plurality of pressure rollers 5. Since the height of the plurality of pressure rollers 5 can be adjusted, the height of the plurality of pressure rollers 5 can be adjusted according to the thickness of the plate 19, and it can be applied to plates 19 of different thicknesses, which is convenient to use and has low limitations.

[0024] As Figure 1 and Figure 4 , the cleaning mechanism includes a vacuum cleaner 9, a hose 10, a dust suction funnel 11 and a moving mechanism. The vacuum cleaner 9 is installed on the bottom plate 1. The input end of the vacuum cleaner 9 is connected to the dust suction funnel 11 through the hose 10. The dust suction funnel 11 is installed on the moving mechanism. The moving mechanism is used to move the dust suction funnel 11. The dust suction funnel 11 is located on the left side of the flattening mechanism. After the plate 19 is placed on the plurality of conveying rollers 3, the plate 19 moves to the right on the plurality of conveying rollers 3. Then, the moving mechanism is used to move the dust suction funnel 11 close to the plate 19. Then, the vacuum cleaner 9 is turned on, and the debris and dust on the upper end of the plate 19 enter the vacuum cleaner 9 through the dust suction funnel 11 and the hose 10 in sequence. It is convenient to clean the debris on the upper end of the plate 19.

[0025] As Figure 3 , the moving mechanism includes a mounting frame 12, a cylinder 13, a sliding rod 14, a moving rod 15 and a front-back moving mechanism. The cylinder 13 is fixedly installed at the upper end of the mounting frame 12. The sliding rod 14 and the moving rod 15 are both slidably installed up and down on the mounting frame 12. The upper end of the sliding rod 14 is connected to the output end of the mounting frame 12. The front-back moving mechanism is installed at the lower ends of the sliding rod 14 and the moving rod 15. The dust suction funnel 11 is installed on the front-back moving mechanism. The front-back moving mechanism is used to move the dust suction funnel 11 back and forth. The mounting frame 12 is fixedly hoisted on the fixed frame of the workshop. When cleaning the debris on the upper end of the plate 19, open the cylinder 13. The cylinder 13 makes the front-back moving mechanism descend through the sliding rod 14, and then makes the dust suction funnel 11 descend, so that the dust suction funnel 11 is close to the upper end of the plate 19, and the debris on the upper end of the plate 19 can be sucked by the dust suction funnel 11. It is convenient to clean the plate 19.

[0026] As Figure 4, the front-back moving mechanism includes an electric slide rail 16 and a slider 17. The electric slide rail 16 is fixedly installed at the lower ends of the sliding rod 14 and the moving rod 15. The slider 17 is installed on the electric slide rail 16. The electric slide rail 16 is used to move the slider 17 back and forth, and the dust suction funnel 11 is installed on the slider 17. When cleaning the debris on the upper end of the plate 19 through the dust suction funnel 11, the electric slide rail 16 is turned on. The electric slide rail 16 moves the dust suction funnel 11 back and forth through the slider 17, and the dust suction funnel 11 evenly cleans the debris on the upper end of the plate 19 during the back-and-forth movement, improving convenience.

[0027] Embodiment 2

[0028] On the basis of Embodiment 1, a rubber ring is provided at the lower end of the hose 10. Through the above setting, when the hose 10 adsorbs the debris on the upper end of the plate 19, the lower end of the hose 10 can be in contact with the plate 19. Since the lower end of the hose 10 is made of rubber, it will not scratch the plate 19. A pressure sensor 18 is provided at the lower end of the push rod 8, and the fixed frame 4 is fixedly installed at the lower end of the pressure sensor 18. The pressure of the pressure roller 5 on the plate is transmitted to the pressure sensor 18 through the fixed frame 4, and the pressure of the pressure roller 5 on the plate can be inferred by observing the value on the pressure sensor 18.

[0029] The roller conveyor 2, the vacuum cleaner 9, the electric slide rail 16 and the pressure sensor 18 of the flattening machine for cable tray processing of the present utility model are all purchased on the market. Those skilled in the art only need to install and operate according to the attached user manual, without the need for creative labor from those skilled in the art.

[0030] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A flattening machine for cable tray processing, comprising a bottom plate (1) and a roller conveyor (2), the roller conveyor (2) is installed at the upper end of the bottom plate (1), and a plurality of conveying rollers (3) are arranged on the roller conveyor (2); characterized in that, It also includes a cleaning mechanism and a flattening mechanism. The cleaning mechanism is located above the roller conveyor (2) and has a cleaning function. The flattening mechanism is located on the right side of the cleaning mechanism and has a flattening function.

2. The flattening machine for processing cable trays according to claim 1, characterized in that, The flattening mechanism includes a fixed frame (4), a plurality of pressing rollers (5) and a lifting mechanism. The fixed frame (4) is installed on the lifting mechanism, and the lifting mechanism is used to lift the fixed frame (4). A plurality of pressing rollers (5) are rotatably installed on the fixed frame (4), and a plurality of pressing rollers (5) are all located above the conveying roller (3).

3. The flattening machine for processing cable trays according to claim 2, characterized in that, The lifting mechanism includes a hoisting frame (6), a hydraulic cylinder (7) and a push rod (8). The hydraulic cylinder (7) is fixedly installed at the upper end of the hoisting frame (6). The push rod (8) is slidably installed up and down on the hoisting frame (6). The upper end of the push rod (8) is connected to the output end of the hydraulic cylinder (7). The fixed frame (4) is fixedly installed at the lower end of the push rod (8).

4. A flattening machine for processing cable trays according to claim 1, characterized in that, The cleaning mechanism includes a vacuum cleaner (9), a hose (10), a dust suction funnel (11) and a moving mechanism. The vacuum cleaner (9) is installed on the bottom plate (1). The input end of the vacuum cleaner (9) is connected to the dust suction funnel (11) through the hose (10). The dust suction funnel (11) is installed on the moving mechanism, and the moving mechanism is used to move the dust suction funnel (11). The dust suction funnel (11) is located on the left side of the flattening mechanism.

5. The flattening machine for cable tray processing according to claim 4, wherein, The moving mechanism includes a mounting frame (12), a cylinder (13), a sliding rod (14), a moving rod (15) and a front-back moving mechanism. The cylinder (13) is fixedly installed at the upper end of the mounting frame (12). The sliding rod (14) and the moving rod (15) are both slidably installed up and down on the mounting frame (12). The upper end of the sliding rod (14) is connected to the output end of the mounting frame (12). The front-back moving mechanism is installed at the lower ends of the sliding rod (14) and the moving rod (15). The dust suction funnel (11) is installed on the front-back moving mechanism, and the front-back moving mechanism is used to move the dust suction funnel (11) back and forth.

6. The flattening machine for processing cable trays according to claim 5, wherein, The front-back moving mechanism includes an electric slide rail (16) and a slider (17). The electric slide rail (16) is fixedly installed at the lower ends of the sliding rod (14) and the moving rod (15). The slider (17) is installed on the electric slide rail (16). The electric slide rail (16) is used to move the slider (17) back and forth. The dust suction funnel (11) is installed on the slider (17).

7. The flattening machine for cable tray processing according to claim 3, wherein A pressure sensor (18) is arranged at the lower end of the push rod (8). The fixed frame (4) is fixedly installed at the lower end of the pressure sensor (18).

8. The flattening machine for cable tray processing according to claim 4, characterized in that, A rubber ring is arranged at the lower end of the hose (10).

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