In-mold forming device

The integrated stamping forming of the fan lamp upper shell is achieved through the in-mold forming device, which solves the high cost and low efficiency problems caused by traditional multi-component assembly, improves production efficiency and reduces costs, and ensures product quality.

CN223129135UActive Publication Date: 2025-07-22OPPLE LIGHTING CO LTD +1
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202422375502.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The production process of traditional fan lamp upper cover relies on multi-component assembly, resulting in high production costs, low efficiency and unstable product quality.

Method used

Using an in-mold forming device, the integrated stamping forming of the fan lamp upper shell is realized through relatively movable first mold assembly and second mold assembly, combined with the groove structure and the projection structure, and the production process is simplified.

Benefits of technology

Improve production efficiency, reduce production costs, reduce mold quantity, avoid manual operation errors, and ensure product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223129135U_ABST
    Figure CN223129135U_ABST
Patent Text Reader

Abstract

The utility model provides an in-mold forming device which is used for integrally punching and forming an upper shell of a fan lamp, the upper shell of the fan lamp comprises a central area and a fan blade mounting area surrounding the central area, and the in-mold forming device comprises a first mold assembly and a second mold assembly which can move relatively; the first die assembly comprises a first die base, a first forming assembly and a first stamping assembly, the first stamping assembly is arranged around the first forming assembly, and the first forming assembly is provided with a groove structure which is sunken in the direction close to the first die base; the second die assembly comprises a second die base, a second forming assembly and a second stamping assembly, the second stamping assembly is arranged around the second forming assembly, and the second forming assembly is provided with a protruding structure matched with the groove structure; the first stamping assembly and the second stamping assembly are combined for stamping to form a fan blade mounting area; the groove structure and the protrusion structure are combined for stamping to form a central area. The in-mold forming device effectively improves the production efficiency and reduces the production cost.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of molds, and particularly relates to an in-mold forming device. Background Art

[0002] In the manufacturing industry of ceiling fans with lights, the traditional production process of the upper cover of ceiling fans with lights often relies on the assembly of multiple components. In particular, the pre-formed parts are combined together by riveting, welding or other connection methods. Although this production method meets the basic manufacturing requirements to a certain extent, its inherent defects are becoming increasingly prominent.

[0003] Firstly, the separate manufacturing of multiple components and the subsequent assembly process greatly increase the production cost. Each component requires independent mold design, material preparation and processing procedures, resulting in a high overall production cost. Secondly, the complex production process requires more mold development and maintenance, leading to a significant increase in the number of molds opened, further increasing the difficulty and cost of mold management. Moreover, the multi-step assembly process is not only inefficient but also extremely prone to introducing errors, such as incomplete alignment between components and insufficient fastening force, which will affect the overall quality and appearance of the product. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an in-mold forming device with simple operation and integral forming.

[0005] To achieve the above purpose, the utility model provides an in-mold forming device for integrally stamping and forming the upper shell of a ceiling fan with lights. The upper shell of the ceiling fan with lights includes a central area and a blade mounting area surrounding the central area. The in-mold forming device includes a first mold component and a second mold component that can move relative to each other;

[0006] The first mold component includes a first mold base, a first forming component connected to the first mold base, and a first stamping component. The first stamping component is arranged around the first forming component, and the first forming component has a groove structure that is recessed in the direction close to the first mold base;

[0007] The second mold component includes a second mold base, a second forming component connected to the second mold base, and a second stamping component. The second stamping component is arranged around the second forming component, and the second forming component is provided with a convex structure adapted to the groove structure;

[0008] Wherein, the first stamping component and the second stamping component are combined to punch and form the blade mounting area; the groove structure and the convex structure are combined to punch and form the central area.

[0009] Optionally, the first forming assembly includes a first inner forming member and a first outer forming member disposed around the first inner forming member. The first inner forming member includes a first forming surface facing the second die assembly; a first groove is formed by inward depression of the first forming surface; an annular depression is provided on a side of the first outer forming member close to the first inner forming member, and the annular depression and the first forming surface are connected to jointly form a second groove coaxial with the first groove; the first groove and the second groove jointly form a groove structure.

[0010] Optionally, the second forming assembly includes a second inner forming member and a second outer forming member disposed around the second inner forming member; the second inner forming member includes a second forming surface matching the first forming surface, the second forming surface is provided with a first protrusion matching the first groove, and a second protrusion protruding relative to the second outer forming member and matching the second groove; the first protrusion and the second protrusion jointly form a protrusion structure.

[0011] Optionally, an elastic assembly for demolding is further included, and the elastic assembly includes:

[0012] A first elastic member disposed between the first die base and the first forming assembly;

[0013] A second elastic member disposed between the second die base and the second forming assembly;

[0014] A third elastic member disposed between the first die base and the first stamping assembly, or disposed between the second die base and the second stamping assembly.

[0015] Optionally, the second stamping assembly includes a stamping side facing the first stamping assembly, and the stamping side includes a first end close to the second forming assembly and a second end far from the second forming assembly. In the moving direction of the first die assembly, the plane where the first end is located is higher than the plane where the second end is located.

[0016] Optionally, a third groove recessed toward the second die base is provided at a position of the stamping side close to the second end, and the bottom surface of the third groove is coplanar with the second end.

[0017] Optionally, a plurality of reinforcing ribs are further provided on the stamping side, and the plurality of reinforcing ribs are spaced apart along the circumferential direction of the stamping side.

[0018] Optionally, the first die assembly further includes a first boundary member surrounding the first stamping assembly; the second die assembly further includes a second boundary member surrounding the second stamping assembly; after the first boundary member and the second boundary member abut, a stamping boundary and a stamping area located within the stamping boundary are formed.

[0019] Optionally, a fourth elastic member is further included, and the fourth elastic member is disposed between the first boundary member and the first die base, or disposed between the second boundary member and the second die base.

[0020] Optionally, the first mold component further includes a first positioning structure, and the second mold component further includes a second positioning structure. One of the first positioning structure and the second positioning structure is a guide post, and the other is a guide sleeve, and the guide post is slidably disposed relative to the guide sleeve.

[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0022] The in-mold forming device provided by the present utility model places the upper shell material of the fan lamp in the stamping area formed by enclosing the first boundary member and the second boundary member. The first forming component and the second forming component are combined to stamp and form the middle area of the upper shell of the fan lamp, and the first stamping component and the second stamping component are combined to stamp and form the blade mounting area of the upper shell of the fan lamp. The in-mold forming device of the present utility model does not rely on manual operation, and can integrally stamp and form the upper shell of the fan lamp without turnover, simplifies the production process, greatly improves the production efficiency, and does not need to set multiple molds at the same time, reducing the production cost. Description of the Drawings

[0023] Figure 1 is a perspective view of the in-mold forming device according to an embodiment of the present utility model;

[0024] Figure 2 is Figure 1 an exploded view of the in-mold forming device shown;

[0025] Figure 3 is Figure 1 a cross-sectional view of;

[0026] Figure 4 is Figure 1 a cross-sectional view from another angle;

[0027] Figure 5 is a schematic diagram of the in-mold forming device in the demolding state;

[0028] Figure 6 is Figure 4 an exploded cross-sectional view of the first forming component and the second forming component in;

[0029] Figure 7 is Figure 6 another perspective view of;

[0030] Figure 8 is a perspective view of the upper shell of the fan lamp;

[0031] Figure 9 is a perspective view of the second stamping component;

[0032] Figure 10 is a perspective view of the first stamping component.

[0033] Description of the Reference Numerals:

[0034] In-mold forming device 100;

[0035] The first mold assembly 200, the first mold base 210, the first backing plate 220, the first clamping plate 230, the stop plate 240, the first stamping assembly 250, the third elastic member 2510, the extrusion side 2520, the first boundary member 260, the first forming assembly 270, the first inner forming member 2710, the first forming surface 2711, the first outer forming member 2720, the annular recess 2721, the groove structure 2730, the first groove 2731, the second groove 2732, the first elastic member 2740, the first positioning structure 280, the first support plate 290;

[0036] The second mold assembly 300, the second stamping assembly 310, the stamping side 3110, the first end 3111, the second end 3112, the third groove 3113, the reinforcing rib 3114, the second backing plate 320, the second mold base 330, the second boundary member 340, the fourth elastic member 3410, the second forming assembly 350, the second inner forming member 3510, the second forming surface 3511, the second limiting portion 3512, the second outer forming member 3520, the second elastic member 3521, the first limiting portion 3522, the convex structure 3530, the first convex 3531, the second convex 3532, the top block 3540, the second positioning structure 360, the foot pad 370, the second support plate 380;

[0037] The upper shell 400 of the fan lamp, the central area 410, the fan blade mounting area 420. Detailed implementation manners

[0038] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0039] Here, it should be noted that in order to avoid obscuring the present utility model due to unnecessary details, only the structures and / or processing steps closely related to the solution of the present utility model are shown in the drawings, while other details less related to the present utility model are omitted.

[0040] In addition, it should also be noted that the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0041] Please refer to Figures 1 to 10As shown, an in-mold forming device 100 according to an embodiment of the present invention is used to integrally stamp the upper shell 400 of a fan lamp, and the forming of the upper shell 400 of the fan lamp can be stamped in one step, without subsequent assembly steps, improving production efficiency while reducing production costs.

[0042] In other embodiments, the in-mold forming device 100 can also be used to produce other components that require integral forming, which will not be described in detail here, and the present invention is not limited thereto.

[0043] Please refer to Figure 1 As shown, the in-mold forming device 100 includes a first mold component 200 and a second mold component 300 that can move relative to each other.

[0044] In this embodiment, the first mold component 200 is an upper mold component, and the second mold component 300 is a lower mold component. The second mold component 300 is disposed directly below the first mold component 200. The second mold component 300 is fixed, and the first mold component 200 can reciprocate vertically relative to the second mold component 300, so that the first mold component 200 and the second mold component 300 can stamp the material.

[0045] In other embodiments, the first mold component 200 and the second mold component 300 can also be arranged horizontally, with one of the first mold component 200 and the second mold component 300 fixed and the other reciprocating relative thereto to stamp the material.

[0046] Please refer to Figures 2 to 3 As shown, the first mold component 200 includes a first mold base 210, a first backing plate 220, a first clamping plate 230, and a first stamping component 250 that are stacked from top to bottom. Among them, the first mold base 210, the first backing plate 220, and the first clamping plate 230 are fixed by pins (not shown) and screws (not shown).

[0047] In this embodiment, a stop plate 240 is further disposed above the first stamping component 250, and the stop plate 240 is fixedly connected to the first stamping component 250. In other embodiments, the stop plate 240 and the first stamping component 250 can be integrally formed. The first stamping component 250 is movably connected to the first mold base 210 by movable screws (not shown). That is, the first stamping component 250 can move relative to the first mold base 210.

[0048] A first boundary member 260 is provided below the first clamping plate 230. The first boundary member 260 is fixedly connected to the first clamping plate 230 and surrounds the first stamping component 250.

[0049] The first die assembly 200 includes a first forming assembly 270 connected to a first die base 210. The first forming assembly 270 is disposed below a first backing plate 220, and a first stamping assembly 250 is disposed around the first forming assembly 270.

[0050] The first forming assembly 270 includes a first inner forming member 2710 and a first outer forming member 2720. The first outer forming member 2720 is disposed around the first inner forming member 2710. The first inner forming member 2710 is movably connected to the first outer forming member 2720 by a movable screw.

[0051] Please refer to Figures 4 to 5 As shown, the first die assembly 200 further includes a first elastic member 2740 and a third elastic member 2510 for demolding.

[0052] The first elastic member 2740 is disposed between the first die base 210 and the first forming assembly 270. In this embodiment, the first elastic member 2740 is disposed between the first inner forming member 2710 and the first die base 210, such that the first inner forming member 2710 can move relative to the first outer forming member 2720 in the vertical direction, that is, the first inner forming member 2710 is elastically connected to the first die base 210 by the first elastic member 2740. During the stamping process of the upper cover of the fan lamp, the first inner forming member 2710 moves towards the first die base 210 under the action of the first elastic member 2740.

[0053] In other embodiments, the first elastic member 2740 can also be disposed between the first outer forming member 2720 and the first die base 210, such that the first outer forming member 2720 can move relative to the first inner forming member 2710 in the vertical direction. At this time, the first inner forming member 2710 is fixedly connected to the first die base 210. During the stamping process of the upper cover of the fan lamp, the first outer forming member 2720 moves towards the first die base 210 under the action of the first elastic member 2740.

[0054] In this embodiment, the third elastic member 2510 is disposed between the first die base 210 and the first stamping assembly 250, such that the first stamping assembly 250 can move relative to the first die base 210 in the vertical direction under the action of the third elastic member 2510. In other embodiments, the third elastic member 2510 can also be correspondingly disposed in the second die assembly 300, that is, the third elastic member 2510 is disposed between the second die base 330 and the second stamping assembly 310, such that the second stamping assembly 310 moves relative to the second die base 330 in the vertical direction under the action of the third elastic member 2510.

[0055] It should be noted that all the movable screws used in this embodiment are for limiting the displacement distance of the corresponding movable components.

[0056] Please refer to Figures 2 to 3 As shown, the second die assembly 300 includes a second stamping assembly 310, a second backing plate 320, and a second die base 330 that are stacked from top to bottom. Among them, the second stamping assembly 310 and the second backing plate 320 are fixedly connected to the second die base 330.

[0057] The second die assembly 300 includes a second boundary member 340. The second boundary member 340 is disposed around the second stamping assembly 310 and the second backing plate 320. The position of the second boundary member 340 corresponds to that of the first boundary member 260. The surface of the second boundary member 340 facing the second stamping assembly 310 is flush with the surface of the first boundary member 260 facing the first stamping assembly 250.

[0058] The second die assembly 300 further includes a second forming assembly 350. The second forming assembly 350 is disposed on the side of the second die base 330 facing the first die assembly 200. The second stamping assembly 310 is disposed around the second forming assembly 350.

[0059] The second forming assembly 350 includes a second inner forming member 3510 and a second outer forming member 3520. The second inner forming member 3510 is fixedly connected to the second die base 330. The second outer forming member 3520 is disposed around the second inner forming member 3510.

[0060] Please refer to Figures 3 to 4 As shown, the second die assembly 300 further includes a second elastic member 3521 and a fourth elastic member 3410.

[0061] The second elastic member 3521 is disposed between the second die base 330 and the second forming assembly 350. In this embodiment, the second elastic member 3521 is disposed between the second outer forming member 3520 and the second die base 330, so that the second outer forming member 3520 can move relative to the second inner forming member 3510 in the vertical direction. That is, the second outer forming member 3520 is elastically connected to the second die base 330 through the second elastic member 3521. During the stamping and forming process of the upper cover of the fan lamp, the second outer forming member 3520 moves toward the second die base 330 under the action of the second elastic member 3521. After the stamping and forming is completed, the second outer forming member 3520 is reset under the action of the second elastic member 3521. A first limiting portion 3522 is provided on the side of the second outer forming member 3520 facing the second inner forming member 3510. The second inner forming member 3510 is correspondingly provided with a second limiting portion 3512. When the second outer forming member 3520 is reset, the first limiting portion 3522 abuts against the second limiting portion 3512 to limit the displacement of the second outer forming member 3520.

[0062] In other embodiments, the second elastic member 3521 can also be disposed between the second inner forming member 3510 and the second die base 330, such that the second inner forming member 3510 can move relative to the second outer forming member 3520 in the vertical direction. At this time, the second outer forming member 3520 is fixedly connected to the second die base 330. During the stamping process of the upper housing 400 of the fan lamp, the second inner forming member 3510 moves towards the second die base 330 under the action of the second elastic member 3521.

[0063] In this embodiment, the fourth elastic member 3410 is disposed between the second die base 330 and the second boundary member 340, such that the second boundary member 340 can move relative to the second die base 330 in the vertical direction. In other embodiments, the fourth elastic member 3410 can also be disposed between the first die base 210 and the first boundary member 260, such that the first boundary member 260 can move relative to the first die base 210 in the vertical direction.

[0064] Further, please refer to Figure 5 、 Figure 7 As shown, the second forming assembly 350 further includes a top block 3540. The top block 3540 is disposed on the side of the second inner forming member 3510 facing the first die assembly 200 and is movably connected to the second inner forming member 3510. Correspondingly, a fifth elastic member (not labeled) is disposed below the top block 3540. During demolding, the top block 3540 can move upward relative to the second inner forming member 3510 in the vertical direction, so that the upper housing 400 of the fan lamp is removed from the second die assembly 300. In this embodiment, the top block 3540 is an independent structure, and cooperating with the fifth elastic member makes the demolding effect better. In other embodiments, the top block 3540 can be integrally provided with the second inner forming member 3510.

[0065] When the first die assembly 200 and the second die assembly 300 cooperate with each other to stamp the upper housing 400 of the fan lamp, the first stamping assembly 250, the first forming assembly 270, the second stamping assembly 310, and the second forming assembly 350 cooperate together, and finally stamp the upper housing 400 of the fan lamp into shape.

[0066] Specifically, please refer to Figure 8 As shown, the upper housing 400 of the fan lamp includes a central region 410 and a blade mounting region 420 surrounding the central region 410. Please refer to Figures 6 to 7 As shown, the first forming assembly 270 is provided with a groove structure 2730 that is recessed in the direction approaching the first die base 210. The second forming assembly 350 is provided with a protrusion structure 3530 adapted to the groove structure 2730. The groove structure 2730 and the protrusion structure 3530 are combined to stamp and form the central region 410. The first stamping assembly 250 and the second stamping assembly 310 are combined to stamp and form the blade mounting region 420.

[0067] Further, after the first boundary member 260 and the second boundary member 340 are abutted against each other up and down, a stamping boundary of the upper housing 400 of the stamping fan lamp and a stamping area located within the stamping boundary are formed. The first stamping assembly 250 and the second stamping assembly 310 are arranged within the stamping area, thereby limiting the edge of the upper housing 400 of the fan lamp and playing a role in limiting the final forming of the upper housing 400 of the fan lamp.

[0068] The groove structure 2730 includes a first groove 2731 and a second groove 2732. The first groove 2731 is formed by the first forming surface 2711 of the first inner forming member 2710 facing the second die assembly 300 and being recessed inward. An annular recess 2721 is provided on one side of the first outer forming member 2720 close to the first inner forming member 2710. The annular recess 2721 and the first forming surface 2711 are connected to jointly form a second groove 2732 coaxial with the first groove 2731. The first groove 2731 and the second groove 2732 jointly form the groove structure 2730.

[0069] The protrusion structure 3530 includes a first protrusion 3531 and a second protrusion 3532. The second inner forming member 3510 includes a second forming surface 3511 opposite to the first forming surface 2711. The second forming surface 3511 is provided with a first protrusion 3531 matching the first groove 2731, and a second protrusion 3532 protruding relative to the second outer forming member 3520 and matching the second groove 2732. The first protrusion 3531 and the second protrusion 3532 jointly form the protrusion structure 3530.

[0070] When the upper cover of the fan lamp is stamping formed, the first protrusion 3531 abuts against the first groove 2731, and the second protrusion 3532 abuts against the second groove 2732. As the first die assembly 200 moves downward, the first inner forming member 2710 approaches the first die base 210, and the second outer forming member 3520 approaches the second die base 330, gradually stamping and forming the upper housing 400 of the fan lamp.

[0071] Please refer to Figure 9 As shown, a stamping side 3110 is formed on the surface of the second stamping assembly 310 facing the first die assembly 200. The stamping side 3110 includes a first end 3111 close to the second forming assembly 350 and a second end 3112 far from the second forming assembly 350. In the moving direction of the first die assembly 200, the plane where the first end 3111 is located is higher than the plane where the second end 3112 is located. Therefore, the stamping side 3110 is equivalent to forming a relatively protruding structure. Correspondingly, please refer to Figure 10 As shown, a relatively recessed extrusion side 2520 is formed on the surface of the first stamping assembly 250 facing the stamping side 3110. The stamping side 3110 and the extrusion side 2520 approach each other and are stamped to form the blade installation area 420.

[0072] At a position on the stamping side 3110 close to the second end 3112, there are circumferentially distributed third grooves 3113. The third grooves 3113 are recessed towards the direction of the second die base 330. The groove bottom surface of the third grooves 3113 is coplanar with the second end 3112. In this embodiment, the third grooves 3113 are used to fix the fan blades.

[0073] Furthermore, the stamping side 3110 includes a connecting surface (not shown) connecting the first end 3111 and the second end 3112. On the connecting surface, there are a plurality of reinforcing ribs 3114, and the plurality of reinforcing ribs 3114 are circumferentially spaced apart along the stamping side 3110. In fact, the reinforcing ribs 3114 are groove structures recessed relative to the connecting surface towards the second die base 330, and there is a height difference between the groove and the connecting surface. The reinforcing ribs 3114 can reinforce the strength of the fan blade installation area 420, preventing the upper shell 400 of the fan lamp formed by stamping from deforming due to external forces.

[0074] The first die assembly 200 includes a first positioning structure 280, and the second die assembly 300 includes a second positioning structure 360. One of the first positioning structure 280 and the second positioning structure 360 is a guide post, and the other is a guide sleeve. The guide post is slidably arranged relative to the guide sleeve so that the first die assembly 200 and the second die assembly 300 perform relative movement. In this embodiment, the first positioning structure 280 is a guide post, and the second positioning structure is a guide sleeve. Among them, the first positioning structure 280 is fixedly connected to the first die base 210, the second positioning structure 360 is fixedly connected to the second die base 330, and both the first positioning structure 280 and the second positioning structure 360 are arranged between the first die base 210 and the second die base 330.

[0075] In this embodiment, when the first die assembly 200 and the second die assembly 300 start stamping the upper shell 400 of the fan lamp, the first positioning structure 280 and the second positioning structure 360 first come into guiding contact. As the first die assembly 200 moves towards the second die assembly 300, the first positioning structure 280 moves within the second positioning structure 360.

[0076] In this embodiment, the in-mold forming device 100 can also be provided with a first support plate 290 above the first die base 210, and a pad 370 and a second support plate 380 below the second die base 330. The second support plate 380 is fixedly installed on the installation surface. The settings of the first support plate 290 and the second support plate 380 can enable the in-mold forming device 100 to carry a greater weight and ensure the stability of the in-mold forming device 100 during operation. It can be understood that the first support plate 290, the pad 370, and the second support plate 380 are not necessary, so in other embodiments, at least one of the first support plate 290, the pad 370, and the second support plate 380 can be omitted.

[0077] The working process of the in-mold forming device 100 according to the embodiments of the present utility model will be described in detail below.

[0078] When the first mold component 200 and the second mold component 300 are closed, the second mold component 300 remains stationary. The first positioning structure 280 and the second positioning structure 360 come into contact first. The first positioning structure 280 moves in the second positioning structure 360 towards the second mold component 300, thereby driving the entire first mold component 200 to move towards the second mold component 300. The first boundary member 260 and the second boundary member 340 abut against each other. At the same time, the first forming component 270 and the second forming component 350 abut against each other synchronously. The first elastic member 2740 and the third elastic member 2510 start to contract. The first inner forming member 2710 approaches the first mold base 210 under the action of the first elastic member 2740, and the first stamping component 250 approaches the first mold base 210 under the action of the third elastic member 2510. The second elastic member 3521 and the fourth elastic member 3410 start to contract. The second outer forming member 3520 approaches the second mold base 330 under the action of the second elastic member 3521, and the second boundary member 340 approaches the second mold base 330 under the action of the fourth elastic member 3410.

[0079] When the first mold component 200 continues to move downward, the groove structure 2730 and the protrusion structure 3530 are pressed and matched with each other, and the first stamping component 250 and the second stamping component 310 are pressed and matched with each other, so that the upper shell 400 of the fan lamp is slowly formed downward along the second stamping component 310 and the second forming component 350. And through the pressure of the first mold component 200 on the material, the material of the upper shell 400 of the fan lamp flows uniformly along the gap between the first stamping component 250 and the second stamping component 310, and finally the upper shell 400 of the fan lamp is formed.

[0080] When the forming is completed, please refer to Figure 5 As shown, the first mold component 200 and the second mold component 300 are opened simultaneously. The second outer forming member 3520 is reset under the action of the second elastic member 3521 and pushes the upper shell 400 of the fan lamp away from the second mold component 300.

[0081] In summary, the in-mold forming device 100 of the present utility model places the upper shell 400 material of the fan lamp in the stamping area formed by enclosing the first boundary member 260 and the second boundary member 340. The first forming assembly 270 and the second forming assembly 350 are combined to stamp and form the central area 410 of the upper shell 400 of the fan lamp, and the first stamping assembly 250 and the second stamping assembly 310 are combined to stamp and form the blade mounting area 420 of the upper shell 400 of the fan lamp. The in-mold forming device 100 of the present utility model does not rely on manual operation and can integrally stamp and form the upper shell 400 of the fan lamp without turnover, reducing the waiting time and errors that may occur in the traditional multi-step processing or assembly process. The in-mold forming device 100 can complete the forming of the entire upper shell 400 of the fan lamp in one operation cycle, greatly improving the production efficiency. Due to the reduction of production steps and required equipment, as well as the possible reduction of manual operations, the in-mold forming device 100 effectively reduces the production cost.

[0082] The above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model.

Claims

1. An in-mold forming device for integrally stamping and forming the upper shell of a fan lamp, the upper shell of the fan lamp including a central region and a blade mounting region surrounding the central region, characterized in that, The in-mold forming device includes a first mold component (200) and a second mold component (300) that can move relative to each other; The first mold component (200) includes a first mold base (210), a first forming component (270) connected to the first mold base (210), and a first stamping component (250). The first stamping component (250) is disposed around the first forming component (270), and the first forming component (270) is provided with a groove structure (2730) that is recessed in a direction close to the first mold base (210); The second mold component (300) includes a second mold base (330), a second forming component (350) connected to the second mold base (330), and a second stamping component (310). The second stamping component (310) is disposed around the second forming component (350), and the second forming component (350) is provided with a protrusion structure (3530) adapted to the groove structure (2730); Wherein, the first stamping component (250) and the second stamping component (310) are combined to punch and form the fan blade mounting area (420); the groove structure (2730) and the protrusion structure (3530) are combined to punch and form the central area (410).

2. The in-mold forming device according to claim 1, wherein The first forming component (270) includes a first inner forming member (2710) and a first outer forming member (2720) disposed around the first inner forming member (2710). The first inner forming member (2710) includes a first forming surface (2711) facing the second mold component (300); a first groove (2731) is formed by inward depression of the first forming surface (2711); an annular depression (2721) is provided on a side of the first outer forming member (2720) close to the first inner forming member (2710), and the annular depression (2721) and the first forming surface (2711) are connected to jointly form a second groove (2732) coaxial with the first groove (2731); the first groove (2731) and the second groove (2732) jointly form the groove structure (2730).

3. The in-mold forming device according to claim 2, wherein The second forming component (350) includes a second inner forming member (3510) and a second outer forming member (3520) disposed around the second inner forming member (3510); the second inner forming member (3510) includes a second forming surface (3511) matching the first forming surface (2711). The second forming surface (3511) is provided with a first protrusion (3531) matching the first groove (2731), and a second protrusion (3532) protruding relative to the second outer forming member (3520) and matching the second groove (2732); the first protrusion (3531) and the second protrusion (3532) jointly form the protrusion structure (3530).

4. The in-mold forming device according to claim 1, characterized in that, It further includes an elastic component for demolding, and the elastic component includes: A first elastic member (2740) is disposed between the first mold base (210) and the first forming component (270); A second elastic member (3521) is disposed between the second die base (330) and the second forming assembly (350); A third elastic member (2510) is disposed between the first die base (210) and the first stamping assembly (250), or between the second die base (330) and the second stamping assembly (310).

5. The in-mold forming device according to claim 1, characterized in that: The second stamping assembly (310) includes a stamping side (3110) facing the first stamping assembly (250). The stamping side (3110) includes a first end (3111) close to the second forming assembly (350) and a second end (3112) far from the second forming assembly (350). In the moving direction of the first die assembly (200), the plane where the first end (3111) is located is higher than the plane where the second end (3112) is located.

6. The in-mold forming device according to claim 5, wherein, A third groove (3113) recessed toward the second die base (330) is provided at a position of the stamping side (3110) close to the second end (3112), and the bottom surface of the third groove (3113) is coplanar with the second end (3112).

7. The in-mold forming device according to claim 5, characterized in that, The stamping side (3110) is further provided with a plurality of reinforcing ribs (3114), and the plurality of reinforcing ribs (3114) are spaced apart along the circumferential direction of the stamping side (3110).

8. The in-mold forming device according to claim 1, characterized in that The first die assembly (200) further includes a first boundary member (260) surrounding the first stamping assembly (250); the second die assembly further includes a second boundary member (340) disposed around the second stamping assembly (310); after the first boundary member (260) and the second boundary member (340) are abutted, a stamping boundary and a stamping area located within the stamping boundary are formed.

9. The in-mold forming device according to claim 8, characterized in that, A fourth elastic member (3410) is further included, and the fourth elastic member (3410) is disposed between the first boundary member (260) and the first die base (210), or between the second boundary member (340) and the second die base (330).

10. The in-mold forming device according to any one of claims 1 to 9, characterized in that The first die assembly (200) further includes a first positioning structure (280), and the second die assembly (300) further includes a second positioning structure (360). One of the first positioning structure (280) and the second positioning structure (360) is a guide post, and the other is a guide sleeve, and the guide post is slidably disposed relative to the guide sleeve.

Citation Information

Cited By

  • In-die forming device

    WO2026067662A1