Tool for welding and fixing and welding device

By designing pneumatically controlled tooling, using substrates, fixing plate groups and compression sets to press the object to be fixed from multiple directions, the parallelism and verticality error problems of robot welding fixed tooling are solved, and welding quality and safety are improved.

CN223129806UActive Publication Date: 2025-07-22ANHUI JINGYI AUTOMATION EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422209559.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-22
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

When the existing robotic device welding fixing tooling is used to fix the parts, there is an error in the parallelism and perpendicularity of the end surface of the welded part, resulting in a decrease in welding quality and a potential risk of missing welding.

Method used

A tooling including a substrate, a fixing plate group, a compression group and a control unit is designed, and the object to be fixed is pressed from three directions through pneumatic control, and precise fixation is achieved using a cylinder and a lever mechanism to reduce the manual working strength.

Benefits of technology

It improves welding quality, reduces welding errors, reduces labor intensity for manual operation, ensures the parallelism and perpendicularity of the welded parts, and avoids potential risks of welding gaps and leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for welding and fixing and a welding device, and relates to the field of welding tools. The tool comprises a base plate, a first fixing plate set, a second fixing plate set, a lifting unit, a first pressing set, a second pressing set and a control unit. The first fixing plate set is arranged on the first side of the base plate and comprises a first fixing plate, a second fixing plate, a third fixing plate and a fourth fixing plate. The first pressing set is arranged on the first side of the base plate, connected with the first fixing plate set and comprises a first pressing unit, a second pressing unit, a third pressing unit and a fourth pressing unit. The lifting unit is arranged in the middle of the substrate. The second fixing plate set and the first fixing plate set are the same in structure and are arranged on the second side of the base plate. The second pressing set and the first pressing set are the same in structure and are arranged on the second side of the base plate. The control unit is connected with the first pressing set, the second pressing set and the lifting unit through gas pipelines. According to the tool for welding and fixing, the to-be-fixed object is pneumatically pressed in three directions, and the labor intensity of workers can be reduced.
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Description

Technical Field

[0001] This application relates to the technical field of welding tooling, and specifically relates to a tooling and a welding device for welding and fixing. Background Art

[0002] The temperature control equipment in the semiconductor industry has high requirements for airtightness and zero tolerance for the phenomenon of missed welding during welding. Therefore, high requirements are placed on the parallelism and perpendicularity of the end faces of the welded parts during welding, and the welded products do not deform. This poses a great challenge for manual welding, and there are certain unstable factors in manual work.

[0003] Currently, welding such products with a robotic device is a better choice. Replacing manual labor with a robotic device can reduce the hidden danger of leakage caused by welding, thereby improving product quality.

[0004] However, the inventors of this application found that the welding and fixing tooling during the welding of the current robotic device is usually manually fixed. Using a manual welding and fixing tooling for fixing parts may result in certain errors in the parallelism and perpendicularity of the end faces of the welded parts, thereby causing a hidden danger of missed welding during the welding of the robotic device and reducing the welding quality. Summary of the Utility Model

[0005] This application aims to provide a tooling for welding and fixing that can be pneumatically controlled, reduce welding errors, and thus improve welding quality.

[0006] According to one aspect of the present application, a tooling for welding and fixing is provided. The tooling for welding and fixing includes a substrate, a first fixed plate group, a second fixed plate group, a lifting unit, a first pressing group, a second pressing group, and a control unit. The first fixed plate group includes a first fixed plate, a second fixed plate, a third fixed plate, and a fourth fixed plate. The first fixed plate is vertically and fixedly connected to the upper surface of the substrate and is disposed on the first side of the substrate; the second fixed plate is vertically and fixedly connected to the upper surface of the substrate and is disposed on the first side of the substrate and is vertically connected to the first fixed plate; the third fixed plate is vertically and fixedly connected to the upper surface of the substrate and is disposed on the first side of the substrate, is parallel to the first fixed plate, and is vertically disposed with respect to the second fixed plate; the fourth fixed plate is L-shaped and is disposed on the first side of the substrate. The short arm end of the fourth fixed plate is vertically and fixedly connected to the lower surface of the substrate, so that a gap is formed between the long arm end of the fourth fixed plate and the substrate. The first pressing group includes a first pressing unit, a second pressing unit, a third pressing unit, and a fourth pressing unit. One end of the first pressing unit is fixedly connected to the first fixed plate. When one end of the first pressing unit moves, the other end of the first pressing unit reciprocates along a first direction formed by the first side of the substrate by means of a lever; one end of the second pressing unit is fixedly connected to the second fixed plate. When one end of the second pressing unit moves, the other end of the second pressing unit reciprocates along a second direction formed by the side perpendicular to the first side of the substrate; one end of the third pressing unit is fixedly connected to the third fixed plate. When one end of the third pressing unit moves, the other end of the third pressing unit reciprocates along the first direction by means of a lever; one end of the fourth pressing unit is fixedly connected to the fourth fixed plate. When one end of the fourth pressing unit moves, the other end of the fourth pressing unit reciprocates along a third direction perpendicular to the upper surface of the substrate by means of a lever. One end of the lifting unit is fixedly connected to the opening in the middle of the substrate. When one end of the lifting unit moves, the other end of the lifting unit reciprocates along the third direction; the second fixed plate group has the same structure as the first fixed plate group and is disposed on the second side of the substrate; the second pressing group has the same structure as the first pressing group and is disposed on the second side of the substrate. The second side of the substrate is the side opposite to the first side of the substrate. The control unit is connected to the first pressing group, the second pressing group, and the lifting unit through a gas pipeline.

[0007] According to some embodiments of the present application, the tooling further includes a first fixing unit and a second fixing unit. The first fixing unit is vertically and fixedly connected to the upper surface of the substrate and is disposed on the first side of the substrate. One side of the first fixing unit cooperates with the first pressing group to fix the object to be fixed. The second fixing unit is vertically and fixedly connected to the upper surface of the substrate and is disposed on the second side of the substrate. One side of the second fixing unit cooperates with the second pressing group to fix the object to be fixed.

[0008] According to some embodiments of the present application, the first pressing unit includes a first cylinder, a first fixed connection part, a first rotating connection part, a first pressing arm, and a first pressing block. One end of the first cylinder is fixedly connected to the first fixed plate; one end of the first fixed connection part is fixedly connected to the other end of the first cylinder; one end of the first rotating connection part is fixedly connected to the other end of the first cylinder; one end of the first pressing arm is fixedly connected to the other end of the first fixed connection part and is rotatably connected to the other end of the first rotating connection part; one end of the first pressing block is fixedly connected to the other end of the first pressing arm. When the control unit controls the sliding movement of the first cylinder, it drives the first pressing arm to rotate with the connection point between the first fixed connection part and the first pressing arm as the fulcrum, so that the first pressing block reciprocates along the first direction.

[0009] According to some embodiments of the present application, the second pressing unit includes a second cylinder and a second pressing block. One end of the second cylinder is fixedly connected to the second fixed plate; one end of the second pressing block is fixedly connected to the other end of the second cylinder. When the control unit controls the sliding movement of the second cylinder, it drives the second pressing block to reciprocate along the second direction.

[0010] According to some embodiments of the present application, the third pressing unit includes a third cylinder, a third fixed connection part, a third rotating connection part, a third pressing arm, and a third pressing block. One end of the third cylinder is fixedly connected to the third fixed plate; one end of the third fixed connection part is fixedly connected to the other end of the third cylinder; one end of the third rotating connection part is fixedly connected to the other end of the third cylinder; one end of the third pressing arm is fixedly connected to the other end of the third fixed connection part and is rotatably connected to the other end of the third rotating connection part; one end of the third pressing block is fixedly connected to the other end of the third pressing arm. When the control unit controls the sliding movement of the third cylinder, it drives the third pressing arm to rotate with the connection point between the third fixed connection part and the third pressing arm as the fulcrum, so that the third pressing block reciprocates along the first direction.

[0011] According to some embodiments of the present application, the fourth pressing unit includes a fourth cylinder, a fourth fixed connection part, a fourth rotating connection part, a fourth pressing arm, and a fourth pressing block. One end of the fourth cylinder is fixedly connected to the fourth fixed plate; one end of the fourth fixed connection part is fixedly connected to the other end of the fourth cylinder; one end of the fourth rotating connection part is fixedly connected to the other end of the fourth cylinder; one end of the fourth pressing arm is fixedly connected to the other end of the fourth fixed connection part and is rotatably connected to the other end of the fourth rotating connection part; one end of the fourth pressing block is fixedly connected to the other end of the fourth pressing arm. When the control unit controls the sliding movement of the fourth cylinder, it drives the fourth pressing arm to rotate with the connection point between the fourth fixed connection part and the fourth pressing arm as the fulcrum, so that the fourth pressing block reciprocates along the third direction.

[0012] According to some embodiments of the present application, the lifting unit includes a ninth cylinder and a lifting plate. One end of the ninth cylinder is fixedly connected to the opening in the middle of the substrate; one end of the lifting plate is fixedly connected to the other end of the ninth cylinder. When the control unit controls the sliding movement of the ninth cylinder, it drives the lifting plate to reciprocate in the third direction.

[0013] According to some embodiments of the present application, the other end of the first pressing block is serrated or comb-shaped.

[0014] According to some embodiments of the present application, the other end of the fourth pressing block is serrated or comb-shaped.

[0015] According to one aspect of the present application, there is also provided a welding device, which includes the tooling for welding and fixing as described above.

[0016] Beneficial effects

[0017] Through the above technical solutions, the present application can pneumatically control the movement of the first pressing group and the second pressing group through the control unit, so as to realize that the first pressing group and the second pressing group press the object to be fixed from three directions, reducing the manual work intensity. Brief description of the drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 Shows a schematic structural diagram of the tooling for welding and fixing according to an embodiment of the present application.

[0020] Figure 2 Shows a schematic structural diagram of a substrate, a first fixing plate group and a second fixing plate group according to an embodiment of the present application;

[0021] Figure 3 Shows another schematic structural diagram of a substrate, a first fixing plate group and a second fixing plate group according to an embodiment of the present application;

[0022] Figure 4 Shows a schematic diagram of the object to be fixed according to an embodiment of the present application;

[0023] Figure 5 Shows a schematic structural diagram of the first pressing group according to an embodiment of the present application;

[0024] Figure 6 Shows a schematic structural diagram of the second pressing group according to an embodiment of the present application;

[0025] Figure 7 Schematic diagram of a gas pipeline of a control unit according to an embodiment of the present application;

[0026] Figure 8 Schematic diagram of a fixing unit of a control unit according to an embodiment of the present application;

[0027] Figure 9 Schematic diagram of the structure of a first pressing unit according to an embodiment of the present application;

[0028] Figure 10 Schematic diagram of the structure of a second pressing unit according to an embodiment of the present application;

[0029] Figure 11 Schematic diagram of the structure of a third pressing unit according to an embodiment of the present application;

[0030] Figure 12 Schematic diagram of the structure of a fourth pressing unit according to an embodiment of the present application;

[0031] Figure 13 Schematic diagram of the structure of a fifth pressing unit according to an embodiment of the present application;

[0032] Figure 14 Schematic diagram of the structure of a sixth pressing unit according to an embodiment of the present application;

[0033] Figure 15 Schematic diagram of the structure of a seventh pressing unit according to an embodiment of the present application;

[0034] Figure 16 Schematic diagram of the structure of an eighth pressing unit according to an embodiment of the present application;

[0035] Figure 17 Schematic diagram of the structure of a lifting unit according to an embodiment of the present application.

[0036] Reference numerals:

[0037] Tooling 100 for welding and fixing.

[0038] Object to be fixed 10.

[0039] Substrate 1; first fixing plate group 2; second fixing plate group 3; lifting unit 4; first pressing group 5; second pressing group 6; control unit 7; first fixing unit 8; second fixing unit 9.

[0040] First side 11 of the substrate; second side 12 of the substrate.

[0041] First fixing plate 21; second fixing plate 22; third fixing plate 23; fourth fixing plate 24.

[0042] Fifth fixing plate 31; Sixth fixing plate 32; Seventh fixing plate 33; Eighth fixing plate 34.

[0043] Ninth cylinder 41; Lifting plate 42.

[0044] First pressing unit 51, Second pressing unit 52, Third pressing unit 53; Fourth pressing unit 54.

[0045] Fifth pressing unit 61; Sixth pressing unit 62; Seventh pressing unit 63; Eighth pressing unit 64.

[0046] First control valve 71; Second control valve 72; Third control valve 73.

[0047] First cylinder 511, First fixed connection part 512, First rotating connection part 513, First pressing arm 514; First pressing block 515.

[0048] Second cylinder 521; Second pressing block 522.

[0049] Third cylinder 531; Third fixed connection part 532; Third rotating connection part 533; Third pressing arm 534; Third pressing block 535.

[0050] Fourth cylinder 541; Fourth fixed connection part 542; Fourth rotating connection part 523; Fourth pressing arm 544; Fourth pressing block 545.

[0051] Fifth cylinder 611; Fifth fixed connection part 612; Fifth rotating connection part 613; Fifth pressing arm 614; Fifth pressing block 615.

[0052] Sixth cylinder 621; Sixth pressing block 622.

[0053] Seventh cylinder 631; Seventh fixed connection part 632; Seventh rotating connection part 633; Seventh pressing arm 634; Seventh pressing block 635.

[0054] Eighth cylinder 641; Eighth fixed connection part 642; Eighth rotating connection part 643; Eighth pressing arm 644; Eighth pressing block 645.

[0055] First direction α; Second direction β; Third direction γ; First surface θ. Detailed implementation method

[0056] Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. Like reference numerals in the figures denote like or similar parts, and thus their repeated description will be omitted.

[0057] The features, structures, or characteristics described may be combined in one or more embodiments in any suitable manner. In the following description, numerous specific details are provided to give a thorough understanding of the embodiments of the present disclosure. However, those skilled in the art will realize that the technical solutions of the present disclosure may be practiced without one or more of these specific details, or may be implemented in other ways, components, materials, devices, etc. In such cases, well-known structures, methods, devices, implementations, materials, or operations will not be shown or described in detail.

[0058] Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally further include steps or units not listed, or may optionally further include other steps or units inherent to these processes, methods, products, or devices.

[0059] The terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.

[0060] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of this application are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0061] The technical solutions of this application will be clearly and completely described below with reference to the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative efforts belong to the scope of protection of this application.

[0062] Currently, in the semiconductor industry, there are high requirements for temperature control equipment. Manual soldering cannot guarantee the consistency of soldering, nor the perpendicularity and parallelism of the soldered products. It is easy to have soldering gaps that are difficult to detect by the human eye, and products with soldering gaps may also pass the inspection in the later stage. However, products with such soldering gaps have potential hazards such as leakage during the use of temperature control equipment, which may result in losses of working hours and materials.

[0063] According to one aspect of the present application, there is provided a tooling 100 for soldering and fixing. Refer to Figure 1 The tooling 100 for soldering and fixing includes a substrate 1, a first fixed plate group 2, a second fixed plate group 3, a lifting unit 4, a first pressing group 5, a second pressing group 6, and a control unit 7.

[0064] According to an exemplary embodiment, the substrate 1 includes a first side 11 of the substrate and a second side 12 of the substrate, and the second side 12 of the substrate is the side opposite to the first side 11 of the substrate.

[0065] According to an exemplary embodiment, the first fixed plate group 2 is arranged on the first side 11 of the substrate. The first fixed plate group 2 includes a first fixed plate 21, a second fixed plate 22, a third fixed plate 23, and a fourth fixed plate 24.

[0066] Refer to Figure 1 - Figure 2 The first fixed plate 21 is perpendicularly and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The first fixed plate 21 is arranged on the first side 11 of the substrate. The cross-section of the first fixed plate 21 can be in the shape of a straight line, where the cross-section can be a plane parallel to the upper surface of the substrate 1.

[0067] Refer to Figure 1 - Figure 2 The second fixed plate 22 is perpendicularly and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The second fixed plate 22 is arranged on the first side 11 of the substrate. The second fixed plate 22 is perpendicularly connected to the first fixed plate 21. For example, a reinforcing rib can be fixed between the second fixed plate 22 and the first fixed plate 21 to improve the stability between the second fixed plate 22 and the first fixed plate 21. The cross-section of the second fixed plate 22 can be in the shape of a straight line.

[0068] Refer to Figure 1 - Figure 2 The third fixed plate 23 is perpendicularly and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The third fixed plate 23 is arranged on the first side 11 of the substrate. The third fixed plate 23 is parallel to the first fixed plate 21. The third fixed plate 23 is perpendicularly arranged to the second fixed plate 22. The cross-section of the third fixed plate 23 can be in the shape of a straight line.

[0069] Refer to Figure 1 - Figure 2, the fourth fixing plate 24 is L-shaped and is disposed on the first side 11 of the substrate. The short arm end of the fourth fixing plate 24 is vertically fixed to the lower surface of the substrate 1. For example, it can be fixedly connected by screws. A gap is formed between the long arm end of the fourth fixing plate 24 and the substrate 1.

[0070] According to the exemplary embodiment, refer to Figure 1 , the first pressing group 5 is disposed on the first side 11 of the substrate. The first pressing group 5 includes a first pressing unit 51, a second pressing unit 52, a third pressing unit 53, and a fourth pressing unit 54.

[0071] According to the exemplary embodiment, refer to Figure 2 , the first direction α can be the direction formed by the first side 11 of the substrate, the second direction β can be the direction formed by the side perpendicular to the first side 11 of the substrate, and the third direction γ can be the direction perpendicular to the upper surface of the substrate 1.

[0072] Refer to Figure 1 and Figure 5 , one end of the first pressing unit 51 is fixedly connected to the first fixing plate 21. For example. One end of the first pressing unit 51 can be fixedly connected to the flat surface of the first fixing plate 21 by screws. When one end of the first pressing unit 51 moves, by means of a lever, the other end of the first pressing unit 51 reciprocates along the first direction α, so as to press or loosen the object to be fixed 10 along the first direction α.

[0073] Exemplarily, the object to be fixed 10 can be a semiconductor temperature control device.

[0074] Refer to Figure 1 and Figure 5 , one end of the second pressing unit 52 is fixedly connected to the second fixing plate 22. For example. One end of the second pressing unit 52 can be fixedly connected to the flat surface of the second fixing plate 22 by screws. When one end of the second pressing unit 52 moves, the other end of the second pressing unit 52 reciprocates along the second direction β, so as to press or loosen the object to be fixed 10 along the second direction β.

[0075] Refer to Figure 1 and Figure 5 , one end of the third pressing unit 53 is fixedly connected to the third fixing plate 23. For example. One end of the third pressing unit 53 can be fixedly connected to the flat surface of the third fixing plate 23 by screws. When one end of the third pressing unit 53 moves, by means of a lever, the other end of the third pressing unit 53 reciprocates along the first direction α, so as to press or loosen the object to be fixed along the first direction α.

[0076] Refer to Figure 1 and Figure 5, one end of the fourth pressing unit 54 is fixedly connected to the fourth fixing plate 24. For example, one end of the fourth pressing unit 54 can be fixedly connected to the flat surface of the long arm end of the fourth fixing plate 24 by screws. When one end of the fourth pressing unit 54 moves, it makes the other end of the fourth pressing unit 54 reciprocate along the third direction γ through a lever manner, so as to press or loosen the object to be fixed along the third direction γ.

[0077] According to the exemplary embodiment, refer to Figure 1 - Figure 3 , the second fixing plate group 3 is arranged on the second side 12 of the substrate, and the second fixing plate group 3 and the first fixing plate group 2 are mirror-symmetrical about the first surface θ.

[0078] Refer to Figure 2 , the first surface θ can be a plane perpendicular to the upper surface of the base 1 and parallel to the first side 11 of the substrate, and the vertical distance between the first surface θ and the first side 11 of the substrate is equal to the vertical distance between the first surface θ and the second side 12 of the substrate.

[0079] Refer to Figure 1 - Figure 3 , the second fixing plate group 3 has the same structure as the first fixing plate group 2. The second fixing plate group 3 includes a fifth fixing plate 31, a sixth fixing plate 32, a seventh fixing plate 33, and an eighth fixing plate 34.

[0080] Refer to Figure 1 - Figure 3 , the fifth fixing plate 31 is vertically and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The fifth fixing plate 31 is arranged on the second side 12 of the substrate, and the fifth fixing plate 31 and the first fixing plate 21 are mirror-symmetrical about the first surface θ. The cross-section of the fifth fixing plate 31 can be in the shape of a single character.

[0081] Refer to Figure 1 - Figure 3 , the sixth fixing plate 32 is vertically and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The sixth fixing plate 32 is arranged on the second side 12 of the substrate, and the sixth fixing plate 32 and the second fixing plate 22 are mirror-symmetrical about the first surface θ. The sixth fixing plate 32 and the fifth fixing plate 31 are perpendicularly connected. For example, a reinforcing rib can be fixed between the sixth fixing plate 32 and the fifth fixing plate 31 to improve the stability between the sixth fixing plate 32 and the fifth fixing plate 31. The cross-section of the sixth fixing plate 32 can be in the shape of a single character.

[0082] Refer to Figure 1 - Figure 3 , the seventh fixing plate 33 is vertically and fixedly connected to the upper surface of the substrate 1. For example, it can be fixedly connected by screws. The seventh fixing plate 33 is arranged on the second side 12 of the substrate, and the seventh fixing plate 33 and the third fixing plate 23 are mirror-symmetrical about the first surface θ. The seventh fixing plate 33 and the fifth fixing plate 31 are arranged in parallel. The seventh fixing plate 33 and the sixth fixing plate 32 are perpendicularly arranged. The cross-section of the seventh fixing plate 33 can be in the shape of a single character.

[0083] See Figure 1 - Figure 3 As shown in Figure 1 - Figure 3 , the eighth fixing plate 34 is L-shaped and is disposed on the second side 12 of the substrate. Moreover, the eighth fixing plate 34 and the fourth fixing plate 24 are mirror-symmetrical about the first plane θ. The short arm end of the eighth fixing plate 34 is vertically fixed to the lower surface of the substrate 4. For example, it can be fixedly connected by screws. A gap is formed between the long arm end of the eighth fixing plate 34 and the substrate.

[0084] According to an exemplary embodiment, see Figure 1 and Figure 5 and Figure 6 As shown in Figure 1 , Figure 5 , and Figure 6 , the second pressing group 6 is disposed on the second side 12 of the substrate. The second pressing group 6 and the first pressing group 5 are mirror-symmetrical about the first plane θ. The second pressing group 6 has the same structure as the first pressing group 5. The second pressing group 6 includes a fifth pressing unit 61, a sixth pressing unit 62, a seventh pressing unit 63, and an eighth pressing unit 64.

[0085] See Figure 1 and Figure 6 As shown in Figure 1 and Figure 6 , the fifth pressing unit 61 and the first pressing unit 51 are mirror-symmetrical about the first plane θ. One end of the fifth pressing unit 61 is fixedly connected to the fifth fixing plate 31. For example, one end of the fifth pressing unit 61 can be fixedly connected to the flat surface of the fifth fixing plate 31 by screws. When one end of the fifth pressing unit 61 moves, the other end of the fifth pressing unit 61 reciprocates along the first direction α through a lever mechanism, thereby pressing or releasing the object to be fixed 10 along the first direction α.

[0086] See Figure 1 and Figure 6 As shown in Figure 1 and Figure 6 , the sixth pressing unit 62 and the second pressing unit 52 are mirror-symmetrical about the first plane θ. One end of the sixth pressing unit 62 is fixedly connected to the sixth fixing plate 32. For example, one end of the sixth pressing unit 62 can be fixedly connected to the flat surface of the sixth fixing plate 32 by screws. When one end of the sixth pressing unit 62 moves, the other end of the sixth pressing unit 62 reciprocates along the second direction β, thereby pressing or releasing the object to be fixed 10 along the second direction β.

[0087] See Figure 1 and Figure 6 As shown in Figure 1 and Figure 6 , the seventh pressing unit 63 and the third pressing unit 53 are mirror-symmetrical about the first plane θ. One end of the seventh pressing unit 63 is fixedly connected to the seventh fixing plate 33. For example, one end of the seventh pressing unit 63 can be fixedly connected to the flat surface of the seventh fixing plate 33 by screws. When one end of the seventh pressing unit 63 moves, the other end of the seventh pressing unit 63 reciprocates along the first direction α through a lever mechanism, thereby pressing or releasing the object to be fixed 10 along the first direction α.

[0088] SeeFigure 1 and Figure 6 The eighth pressing unit 64 and the fourth pressing unit 54 are mirror-symmetrical about the first surface θ. One end of the eighth pressing unit 64 is fixedly connected to the eighth fixing plate 34. For example, one end of the eighth pressing unit 64 can be fixedly connected to the flat surface of the long arm end of the eighth fixing plate 64 by screws. When one end of the eighth pressing unit 64 moves, the other end of the eighth pressing unit 64 reciprocates along the third direction γ in a lever manner, so as to press or loosen the object to be fixed along the third direction γ.

[0089] According to the exemplary embodiment, refer to Figure 1 、 Figure 2 and Figure 17 An opening is provided in the middle of the substrate 1. One end of the lifting unit 4 is fixedly connected to the opening in the middle of the substrate 1. For example, one end of the lifting unit 4 can be fixedly connected to the upper surface of the substrate 1 by screws. When one end of the lifting unit 4 moves, the other end of the lifting unit 4 reciprocates along the third direction γ, so that the object to be fixed 10 can be separated from the welding fixture 100.

[0090] According to the exemplary embodiment, the control unit 7 can be arranged on the upper surface of the substrate 1, or can also be arranged on the robot welding fixture. Refer to Figure 1 Figure 7 Figure 7 The control unit 7 is connected to the first pressing group 5, the second pressing group 6 and the lifting unit 4 through an air circuit. That is, the control unit 7 is connected to the first pressing unit 51, the second pressing unit 52, the third pressing unit 53, the fourth pressing unit 54, the fifth pressing unit 61, the sixth pressing unit 62, the seventh pressing unit 63, the eighth pressing unit 64 and the lifting unit 4 through an air circuit respectively.

[0091] The control unit 7 can control the movements of the first pressing unit 51, the second pressing unit 52, the third pressing unit 53, the fourth pressing unit 54, the fifth pressing unit 61, the sixth pressing unit 62, the seventh pressing unit 63, the eighth pressing unit 64 and the lifting unit 4.

[0092] Through the above embodiments, the application can pneumatically control the movements of the first pressing group 5 and the second pressing group 6 through the control unit 7, so as to realize that the first pressing group 5 and the second pressing group 6 press the object to be fixed 10 from three directions, reducing the working intensity of the manual labor.

[0093] Optionally, refer to Figure 1 and Figure 8 The welding fixture 100 further includes a first fixing unit 8 and a second fixing unit 9.

[0094] Refer toFigure 8 The first fixing unit 8 is fixedly connected perpendicularly to the upper surface of the substrate 1. For example, the first fixing unit 8 can be fixed to the upper surface of the substrate 1 by screws, and four reinforcing ribs can be fixed between the first fixing unit 8 and the upper surface of the substrate 1 to improve the stability between the first fixing unit 8 and the substrate 1. The first fixing unit 8 is disposed on the first side 11 of the substrate. One side of the first fixing unit 8 cooperates with the first pressing group 5 to fix the object to be fixed 10.

[0095] The length of the first fixing unit 8 can be the same as the corresponding length of the object to be fixed 10 to reduce the error of the level of the object to be fixed 10. The height of the first fixing unit 8 can be the same as the corresponding height of the object to be fixed 10 to reduce the error of the perpendicularity of the object to be fixed 10.

[0096] See Figure 8 and Figure 17 The second fixing unit 9 is mirror-symmetrical to the first fixing unit 8 with respect to the first plane θ. The second fixing unit 9 can be fixedly connected perpendicularly to the upper surface of the substrate 1 by screws, and four reinforcing ribs can be fixed between the second fixing unit 9 and the upper surface of the substrate 1. The second fixing unit 9 is disposed on the second side 12 of the substrate, and one side of the second fixing unit 9 cooperates with the second pressing group 6 to fix the object to be fixed 10.

[0097] The length of the second fixing unit 9 can be the same as the corresponding length of the object to be fixed 10 to reduce the error of the level of the object to be fixed 10. The height of the second fixing unit 9 can be the same as the corresponding height of the object to be fixed 10 to reduce the error of the perpendicularity of the object to be fixed 10.

[0098] Optionally, the materials of the substrate 1, the first fixing plate group 2, the second fixing plate group 3, the first fixing unit 8, and the second fixing unit 9 can all be 6061 aluminum to reduce the weight of the tooling 100 for welding and fixing. An adjustment gasket can be provided between the first fixing unit 8 and the first fixing plate group 2, and an adjustment gasket can be provided between the second fixing unit 9 and the second fixing plate group 3 to reduce the damage to the surface of the object to be fixed 10.

[0099] Optionally, see Figure 1 The control unit 7 includes a first control valve 71, a second control valve 72, and a third control valve 73. The third control valve 73 can be a standby control valve for the first control valve 71.

[0100] Optionally, see Figure 9 The first pressing unit 51 includes a first cylinder 511, a first fixed connection part 512, a first rotating connection part 513, a first pressing arm 514, and a first pressing block 515.

[0101] According to an exemplary embodiment, one end of the first cylinder 511 is fixedly connected to the first fixing plate 21, for example, by screw connection. One end of the first fixed connection portion 512 is fixedly connected to the other end of the first cylinder 511, for example, by pin connection. The other end of the first fixed connection portion 512 and the first pressing arm 514 can be fixedly connected by a pin.

[0102] One end of the first rotating connection portion 513 is fixedly connected to the other end of the first cylinder 511, that is, the first rotating connection portion 513 and the first fixed connection portion 512 are fixedly connected to the same end of the first cylinder 511. The first rotating connection portion 513 can be a Y-shaped head and is connected to the first cylinder through a piston rod.

[0103] One end of the first pressing arm 514 is fixedly connected to the other end of the first fixed connection portion 512. One end of the first pressing arm 514 is rotatably connected to the other end of the first rotating connection portion 513, for example, by pin connection.

[0104] One end of the first pressing block 515 is fixedly connected to the other end of the first pressing arm 514, for example, by pin connection. Optionally, the other end of the first pressing block 515 can be serrated or comb-shaped so that spot welding can be performed on the object 10 to be fixed through the gaps.

[0105] See Figure 7 and Figure 9 , by operating the first control valve 71, the intake gas pipeline or the exhaust gas pipeline can be controlled to be connected to the first cylinder 511, thereby controlling the sliding movement of the first cylinder 511. When the first cylinder 511 slides, it drives the first pressing arm 514 to rotate with the connection point between the first fixed connection portion 512 and the first pressing arm 514 as the fulcrum, so that the first pressing block 515 reciprocates in the first direction α, thereby pressing or loosening the object 10 to be fixed in the first direction α.

[0106] Optionally, the fifth pressing unit 61 and the first pressing unit 51 are mirror-symmetrical about the first plane θ. See Figure 13 , the fifth pressing unit 61 includes a fifth cylinder 611, a fifth fixed connection portion 612, a fifth rotating connection portion 613, a fifth pressing arm 614, and a fifth pressing block 615. The structure of the fifth pressing unit 61 is the same as that of the first pressing unit 51 and will not be described in detail here.

[0107] Optionally, see Figure 10 , the second pressing unit 52 includes a second cylinder 521 and a second pressing block 522.

[0108] According to the exemplary embodiment, one end of the second cylinder 521 is fixedly connected to the second fixing plate 22, for example, by screw connection. One end of the second pressing block 522 is fixedly connected to the other end of the second cylinder 521, for example, by connecting the piston rod to the second cylinder 521.

[0109] See Figure 7 and Figure 10 , by toggling the first control valve 71, the intake gas pipeline or the exhaust gas pipeline can be controlled to be connected to the second cylinder 521, thereby controlling the sliding movement of the second cylinder 521. In the case of the sliding movement of the second cylinder 521, the second pressing block 522 is driven to reciprocally slide along the second direction β, thereby pressing or loosening the object to be fixed 10 along the second direction β.

[0110] Optionally, the sixth pressing unit 62 and the second pressing unit 52 are mirror-symmetrical about the first plane θ. See Figure 14 The sixth pressing unit 62 includes a sixth cylinder 621 and a sixth pressing block 622. The structure of the sixth pressing unit 62 is the same as that of the second pressing unit 52, and will not be elaborated here.

[0111] Optionally, see Figure 11 , the third pressing unit 53 includes a third cylinder 531, a third fixed connection part 532, a third rotating connection part 533, a third pressing arm 534, and a third pressing block 535.

[0112] According to the exemplary embodiment, one end of the third cylinder 531 is fixedly connected to the third fixing plate 23, for example, by screw connection. One end of the third fixed connection part 532 is fixedly connected to the other end of the third cylinder 531, for example, by pin connection. The other end of the third fixed connection part 532 and the third pressing arm 534 can be fixedly connected by a pin.

[0113] One end of the third rotating connection part 533 is fixedly connected to the other end of the third cylinder 531, that is, the third rotating connection part 533 and the third fixed connection part 532 are fixedly connected to the same end of the third cylinder 531. The third rotating connection part 533 can be a Y-shaped head and is connected to the third cylinder 531 through a piston rod.

[0114] One end of the third pressing arm 534 is fixedly connected to the other end of the third fixed connection part 532 and is rotatably connected to the other end of the third rotating connection part 533, for example, by pin connection. One end of the third pressing block 535 is fixedly connected to the other end of the third pressing arm 534, for example, by pin connection.

[0115] See Figure 7 and Figure 11, by toggling the first control valve 71, the intake gas pipeline or the exhaust gas pipeline can be controlled to connect to the third cylinder 531, thereby controlling the sliding movement of the third cylinder 531. In the case of the sliding movement of the third cylinder 531, the third pressing arm 534 is driven to rotate with the connection between the third fixed connection part 532 and the third pressing arm 534 as the fulcrum, so that the third pressing block 535 reciprocates along the first direction α, thereby pressing or loosening the object to be fixed 10 along the first direction α.

[0116] Optionally, the seventh pressing unit 63 and the third pressing unit 53 are mirror-symmetrical about the first plane θ. Refer to Figure 15 , the seventh pressing unit 63 includes a seventh cylinder 631, a seventh fixed connection part 632, a seventh rotating connection part 633, a seventh pressing arm 634, and a seventh pressing block 635. The structure of the seventh pressing unit 63 is the same as that of the third pressing unit 53 and will not be elaborated here.

[0117] Optionally, refer to Figure 12 , the fourth pressing unit 54 includes a fourth cylinder 541, a fourth fixed connection part 542, a fourth rotating connection part 543, a fourth pressing arm 544, and a fourth pressing block 545.

[0118] According to the exemplary embodiment, one end of the fourth cylinder 541 is fixedly connected to the fourth fixing plate 34, for example, by screw connection. One end of the fourth fixed connection part 542 is fixedly connected to the other end of the fourth cylinder 541, for example, by pin connection. The other end of the fourth fixed connection part 542 and the fourth pressing arm 544 can be fixedly connected by a pin.

[0119] One end of the fourth rotating connection part 543 is fixedly connected to the other end of the fourth cylinder 541, that is, the fourth rotating connection part 543 and the fourth fixed connection part 542 are fixedly connected to the same end of the fourth cylinder 541. The fourth rotating connection part 543 can be a Y-shaped head and is connected to the fourth cylinder 541 through a piston rod.

[0120] One end of the fourth pressing arm 544 is fixedly connected to the other end of the fourth fixed connection part 542, and one end of the fourth pressing arm 544 is rotatably connected to the other end of the fourth rotating connection part 543, for example, by pin connection.

[0121] One end of the fourth pressing block 545 is fixedly connected to the other end of the fourth pressing arm 544, for example, by pin connection. Optionally, the other end of the fourth pressing block 545 can be serrated or comb-shaped, so that spot welding can be performed on the object to be fixed 10 through the gaps.

[0122] Refer to Figure 7 and Figure 12, by toggling the first control valve 71, the intake gas pipeline or the exhaust gas pipeline can be controlled to connect to the fourth cylinder 541, thereby controlling the sliding movement of the fourth cylinder 541. When the fourth cylinder 541 slides, it drives the fourth pressing arm 544 to rotate with the connection between the fourth fixed connection part 542 and the fourth pressing arm 544 as the fulcrum, so that the fourth pressing block 545 reciprocates along the third direction γ, thereby pressing or loosening the object to be fixed 10 along the third direction γ.

[0123] Optionally, the eighth pressing unit 64 and the fourth pressing unit 54 are mirror-symmetrical about the first plane θ. Refer to Figure 16 , the eighth pressing unit 64 includes an eighth cylinder 641, an eighth fixed connection part 642, an eighth rotating connection part 643, an eighth pressing arm 644, and an eighth pressing block 645. The structure of the eighth pressing unit 64 is the same as that of the fourth pressing unit 54 and will not be elaborated here.

[0124] According to the exemplary embodiment, the tooling 100 for welding and fixing can be fixedly connected to the robot welding device. For example, a plurality of openings are provided on the substrate 1 to be fixed on the platform of the robot welding device. After the tooling 100 for welding and fixing presses the object to be fixed 10 from three directions, the robot can be controlled to start welding the object to be fixed through the controller of the robot welding device.

[0125] Optionally, refer to Figure 17 , the lifting unit 4 includes a ninth cylinder 41 and a lifting plate 42.

[0126] One end of the ninth cylinder 41 is fixedly connected to the opening in the middle of the substrate 1. For example, it can be connected by screws. Three reinforcing ribs can be provided between the ninth cylinder 41 and the substrate 1 to improve the stability between the ninth cylinder 41 and the substrate 1.

[0127] One end of the lifting plate 42 is fixedly connected to the other end of the ninth cylinder 41, for example, connected to the ninth cylinder 41 through a piston rod.

[0128] Refer to Figure 7 and Figure 17 , by toggling the second control valve 72, the intake gas pipeline or the exhaust gas pipeline can be controlled to connect to the ninth cylinder 41, thereby controlling the sliding movement of the ninth cylinder 41. When the ninth cylinder 41 slides, it drives the lifting plate 42 to slide along the third direction γ, so that the object to be fixed 10 can be separated from the tooling 100 for welding and fixing.

[0129] According to an aspect of the present application, a welding device is further provided, and the welding device includes the tooling 100 for welding and fixing as described above.

[0130] Finally, it should be noted that the above are only the preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions of the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A tooling for welding and fixing, characterized in that, The tooling includes: A substrate; A first fixed plate group, including: A first fixed plate, perpendicularly and fixedly connected to the upper surface of the substrate, and disposed on the first side of the substrate; A second fixed plate, perpendicularly and fixedly connected to the upper surface of the substrate, and disposed on the first side of the substrate, perpendicularly connected to the first fixed plate; A third fixed plate, perpendicularly and fixedly connected to the upper surface of the substrate, and disposed on the first side of the substrate, parallel to the first fixed plate, and perpendicularly disposed with respect to the second fixed plate; A fourth fixed plate, in an L shape, disposed on the first side of the substrate, and the short arm end of the fourth fixed plate is perpendicularly and fixedly connected to the lower surface of the substrate, so that a gap is formed between the long arm end of the fourth fixed plate and the substrate; A first pressing group, including: A first pressing unit, one end of which is fixedly connected to the first fixed plate, and when one end of the first pressing unit moves, the other end of the first pressing unit reciprocates along a first direction formed by the first side of the substrate through a lever mechanism; A second pressing unit, one end of which is fixedly connected to the second fixed plate, and when one end of the second pressing unit moves, the other end of the second pressing unit reciprocates along a second direction formed by the side perpendicular to the first side of the substrate; A third pressing unit, one end of which is fixedly connected to the third fixed plate, and when one end of the third pressing unit moves, the other end of the third pressing unit reciprocates along the first direction through a lever mechanism; A fourth pressing unit, one end of which is fixedly connected to the fourth fixed plate, and when one end of the fourth pressing unit moves, the other end of the fourth pressing unit reciprocates along a third direction perpendicular to the upper surface of the substrate through a lever mechanism; A lifting unit, one end of which is fixedly connected to the opening in the middle of the substrate, and when one end of the lifting unit moves, the other end of the lifting unit reciprocates along the third direction; A second fixed plate group, having the same structure as the first fixed plate group, and disposed on the second side of the substrate; A second pressing group, having the same structure as the first pressing group, and disposed on the second side of the substrate, and the second side of the substrate is the side opposite to the first side of the substrate; A control unit, connected to the first pressing group, the second pressing group, and the lifting unit through a gas pipeline.

2. The tooling according to claim 1, characterized in that, The tooling further includes: A first fixing unit, perpendicularly and fixedly connected to the upper surface of the substrate, and disposed on the first side of the substrate, and one side of the first fixing unit cooperates with the first pressing group to fix the object to be fixed; A second fixing unit, perpendicularly and fixedly connected to the upper surface of the substrate, and disposed on the second side of the substrate, and one side of the second fixing unit cooperates with the second pressing group to fix the object to be fixed.

3. The tooling according to claim 1, characterized in that, The first pressing unit includes: A first cylinder, one end of which is fixedly connected to the first fixed plate; A first fixed connection part, one end of which is fixedly connected to the other end of the first cylinder; A first rotating connection part, one end of which is fixedly connected to the other end of the first cylinder; The first pressing arm has one end fixedly connected to the other end of the first fixed connection part and is rotatably connected to the other end of the first rotating connection part; The first pressing block has one end fixedly connected to the other end of the first pressing arm; When the control unit controls the sliding movement of the first cylinder, it drives the first pressing arm to rotate with the connection point between the first fixed connection part and the first pressing arm as the fulcrum, so that the first pressing block reciprocates along the first direction.

4. The tooling according to claim 1, characterized in that, The second pressing unit includes: The second cylinder has one end fixedly connected to the second fixed plate; The second pressing block has one end fixedly connected to the other end of the second cylinder; When the control unit controls the sliding movement of the second cylinder, it drives the second pressing block to reciprocate along the second direction.

5. The tooling according to claim 1, characterized in that, The third pressing unit includes: The third cylinder has one end fixedly connected to the third fixed plate; The third fixed connection part has one end fixedly connected to the other end of the third cylinder; The third rotating connection part has one end fixedly connected to the other end of the third cylinder; The third pressing arm has one end fixedly connected to the other end of the third fixed connection part and is rotatably connected to the other end of the third rotating connection part; The third pressing block has one end fixedly connected to the other end of the third pressing arm; When the control unit controls the sliding movement of the third cylinder, it drives the third pressing arm to rotate with the connection point between the third fixed connection part and the third pressing arm as the fulcrum, so that the third pressing block reciprocates along the first direction.

6. The tooling according to claim 1, characterized in that, The fourth pressing unit includes: The fourth cylinder has one end fixedly connected to the fourth fixed plate; The fourth fixed connection part has one end fixedly connected to the other end of the fourth cylinder; The fourth rotating connection part has one end fixedly connected to the other end of the fourth cylinder; The fourth pressing arm has one end fixedly connected to the other end of the fourth fixed connection part and is rotatably connected to the other end of the fourth rotating connection part; The fourth pressing block has one end fixedly connected to the other end of the fourth pressing arm; When the control unit controls the sliding movement of the fourth cylinder, it drives the fourth pressing arm to rotate with the connection point between the fourth fixed connection part and the fourth pressing arm as the fulcrum, so that the fourth pressing block reciprocates along the third direction.

7. The tooling according to claim 1, wherein The lifting unit includes: The ninth cylinder has one end fixedly connected to the opening in the middle of the substrate; The lifting plate has one end fixedly connected to the other end of the ninth cylinder; When the control unit controls the sliding movement of the ninth cylinder, it drives the lifting plate to reciprocate along the third direction.

8. The tooling according to claim 3, characterized in that, The other end of the first pressing block is serrated or comb-toothed.

9. The tooling according to claim 6, characterized in that The other end of the fourth pressing block is serrated or comb-toothed.

10. A welding device, characterized in that, The welding device includes the tooling for welding and fixing according to any one of claims 1-9.