Master batch drying device
Through the masterbatch drying device, the masterbatch particles are dehumidified by drying air using breathable transport tracks and honeycomb air ducts, which solves the problem of high water content after the cold water of the masterbatch is cooled down, and improves the pass rate and production efficiency of the masterbatch.
Patent Information
- Application Number
- CN202421549256.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The water content of the masterbatch is higher after the cold water cools down, which increases production costs and affects the smooth progress of subsequent packaging processes.
A masterbatch drying device is adopted, including a motor, bearing, drive shaft, motion roller, breathable transport track, honeycomb air duct, air duct bracket and dehumidifier fan. Through the combination of breathable transport track and honeycomb air duct, the wet masterbatch particles are dehumidified and dried by dry air.
Effectively reduce the moisture content of the masterbatch, improve the pass rate of the masterbatch, ensure the smooth progress of the subsequent packaging process, and reduce production costs.
Smart Images

Figure CN223131111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of masterbatch particle processing, and particularly relates to a masterbatch drying device. Background Art
[0002] In the production of plastic masterbatch, the preliminarily processed masterbatch particles are obtained by melting large plastic raw materials into a fluid paste state through high-temperature heating, then extruding the plastic in the paste state into small strips through basic equipment, and cutting the strip-shaped plastic with a cutter to form masterbatch. At this time, the masterbatch still has a certain temperature. Since the stacking of masterbatch is likely to cause the heat of the masterbatch itself to be not easily dissipated, resulting in the possibility of adhesion. Generally, the production process is to input the high-temperature masterbatch into a cold water pool to achieve the purpose of cooling. At this time, the collected masterbatch contains a lot of moisture. Therefore, the dehydration and drying of the cooled masterbatch particles have become the next processing step, which invisibly increases the cost of masterbatch production. Therefore, dehumidifying the masterbatch particles after cooling with cold water has become an important step essential before packaging. Content of the Utility Model
[0003] Aiming at the above technical problems, the utility model provides a masterbatch drying device to solve the problem that the masterbatch particles after production have a high water content due to cooling with cold water.
[0004] The utility model is realized by the following technical solutions:
[0005] A masterbatch drying device includes: a motor, a bearing, a transmission shaft, a moving roller, a breathable transport track, a honeycomb air duct, an air duct support, a dehumidifying fan, and a dry air outlet pipe;
[0006] The motor is arranged on a rectangular platform bracket; the bearing is arranged on the power shaft of the motor and extends forward through the transmission shaft on the bracket platform to another transmission shaft arranged coaxially. The motor, the bearing and the transmission shaft are plug-in and matched, and the kinetic energy of the motor causes the transmission shaft in the bearing to rotate; the moving roller is in a cylindrical roller shaft state, and the moving roller is plug-in and arranged on the transmission shaft, located between the bearings on the bearing frames on both sides, and the installation of the moving roller facilitates the installation of the breathable transport crawler; the moving roller is provided with at least two groups of front and rear groups, and is relatively parallel; symmetrical bearings are also provided at both ends of the rear transmission shaft to form a symmetrical and parallel transmission shaft structure; the breathable transport crawler is made of a tough elastic crawler material with high air permeability, which is convenient for transporting masterbatch particles while having air permeability, convenient for heat dissipation of moist masterbatch particles, and more convenient for the dry air blown out of the honeycomb air duct to dehumidify and dry the moist masterbatch particles. The breathable transport crawler is arranged on the front and rear two transmission shafts. A flat transport track is formed between the bearings, which is convenient for transporting masterbatch particles; the honeycomb air duct is an air duct structure with round holes on multiple rectangular strip tube structures, which is used for blowing out dry air. Multiple rectangular strip air ducts converge into a single air duct at one side of the bearing, and multiple branches converge into one branch, which is convenient for centralized air supply; the air duct bracket is a platform structure overlapped by the bracket, which is arranged at the lower part of the honeycomb air duct to receive the honeycomb air duct, so that the honeycomb air duct is stably erected inside the breathable transport crawler and does not contact the breathable transport crawler; the dehumidification fan has the ability to blow out dry air, and the dehumidification fan is arranged on the outside of the air duct bracket that receives the honeycomb air duct. Multiple rectangular strip winds in the honeycomb air duct converge into a single air duct and are connected to the dehumidification fan. The dry air blown out by the dehumidification fan is dispersed to the multiple rectangular strip tube air ducts of the branch through the single branch air duct of the honeycomb air duct, and the wet masterbatch particles on the breathable transport crawler are dried and dehumidified through the rectangular strip multiple branch air ducts.
[0007] Preferably, a plurality of dry air outlet pipes arranged vertically and horizontally are provided on the rectangular strip air duct pipe of the honeycomb air duct, which are used to guide the dry air blown out from the rectangular strip air duct pipe of the honeycomb air duct, so that the dry air can smoothly dry and dehumidify the wet masterbatch particles on the breathable transport crawler. The dry air outlet pipe is a cylindrical structure, which makes it easier to guide the dry air and increase the working efficiency of the device.
[0008] Preferably, the surface of the moving roller on the transmission shaft is made of high-friction material, which is beneficial to increasing the friction between the transmission shaft and the breathable transport track, making it easier for the transmission shaft to better control the movement of the breathable transport track.
[0009] Preferably, the inner and outer end surfaces of the breathable transport crawler are made of high friction material, which facilitates the transmission shaft to better control the movement of the breathable transport crawler. The surface of the breathable transport crawler is densely covered with multiple tiny ventilation holes, which facilitates the dry air in the air duct bracket to pass through the breathable transport crawler to dehumidify the wet masterbatch particles on the breathable transport crawler.
[0010] Beneficial effects: In this solution, a dehumidifying fan outputs dry air, and the honeycomb air ducts inside the breathable transport track dry and dehumidify the wet masterbatch particles on the breathable transport track. The breathable transport track has strong air permeability, which can effectively enable the dry air output by the honeycomb air ducts to dry the masterbatch particles on the upper layer. This device effectively guarantees the qualified rate of the masterbatch particles based on the principle of using dry air to dry the wet masterbatch particles, ensures the smooth progress of the subsequent packaging process, and plays a beneficial role in the integrity of masterbatch production. Brief description of the drawings
[0011] Figure 1 It is a schematic diagram of the overall structure of the main body of the present utility model.
[0012] Figure 2 It is a schematic diagram of the honeycomb air duct structure of the present utility model.
[0013] In the figure: motor 1, bearing 2, transmission shaft 3, moving roller 4, breathable transport track 5, honeycomb air duct 6, air duct support 7, dehumidifying fan 8, dry air outlet pipe 9. Specific implementation manners
[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0015] The motor 1 is arranged on a rectangular platform bracket; the bearing 2 is arranged on the power shaft of the motor and extends forward through the transmission shaft 3 on the bracket platform to another coaxial transmission shaft 3. The motor 1, the bearing 2, and the transmission shaft 3 are arranged in an inserted and matched manner. The kinetic energy of the motor 1 makes the transmission shaft 3 in the bearing 2 rotate; the moving roller 4 is in the shape of a cylindrical roller, and the moving roller 4 is inserted on the transmission shaft 3 and is located between the bearings 2 on the bearing brackets on both sides. The installation of the moving roller 4 facilitates the installation of the breathable transport track 5; at least two groups of moving rollers 4 are provided before and after, and they are relatively parallel.
[0016] Another transmission shaft 3 is arranged in parallel at the rear of the previous transmission shaft 3, and symmetrical bearings 2 are also arranged at both ends of the rear transmission shaft 3 to form a symmetrical and parallel transmission shaft 3 structure; the air-permeable transport crawler 5 is made of a tough elastic crawler material with high air permeability, which is convenient for transporting masterbatch particles while having air permeability, convenient for heat dissipation of moist masterbatch particles, and more convenient for the dry air blown out of the honeycomb air duct 6 to dehumidify and dry the moist masterbatch particles. The air-permeable transport crawler 5 is arranged on the front and rear transmission shafts 3 between the bearings 2 to form a flat transport track, which is convenient for transporting masterbatch particles; the honeycomb air duct 6 is an air duct structure with round holes arranged on a plurality of rectangular strip tube structures for blowing out dry air, and a plurality of rectangular strip air ducts converge at one side of the bearing 2 The duct bracket 7 is a platform structure overlapped by brackets, which is arranged at the lower part of the honeycomb duct 6 to receive the honeycomb duct 6, so that the honeycomb duct 6 is stably erected inside the breathable transport crawler 5 and does not contact the breathable transport crawler 5; the dehumidification fan 8 has the ability to blow out dry air, and the dehumidification fan 8 is arranged on the outside of the duct bracket 7 receiving the honeycomb duct 6. The honeycomb duct 6 has multiple rectangular strip winds that converge into a single duct and are connected to the dehumidification fan 8. The dry air blown out by the dehumidification fan 8 is dispersed to the multiple rectangular strip pipe ducts of the branch through the single branch duct of the honeycomb duct 6, and the wet masterbatch particles on the breathable transport crawler 5 are dried and dehumidified through the rectangular strip multiple ducts.
[0017] Furthermore, a plurality of dry air outlet pipes 9 arranged vertically and horizontally are provided on the rectangular strip air duct pipe of the honeycomb air duct 6, which are used to guide the dry air blown out from the rectangular strip air duct pipe of the honeycomb air duct 6, so that the dry air can smoothly dry and dehumidify the wet masterbatch particles on the breathable transport track 5. The dry air outlet pipe 9 is a cylindrical structure, which makes it easier to guide the dry air and increases the working efficiency of the device.
[0018] Furthermore, the surface of the moving roller 4 on the transmission shaft 3 is made of high-friction material, which is beneficial to increasing the friction between the transmission shaft 3 and the breathable transport track 5, making it easier for the transmission shaft 3 to better control the movement of the breathable transport track 5.
[0019] Furthermore, the inner and outer end surfaces of the breathable transport crawler 5 are made of high friction material, which facilitates the transmission shaft 3 to better control the movement of the breathable transport crawler 5. The surface of the breathable transport crawler 5 is densely covered with a plurality of tiny ventilation holes, which facilitates the dry air in the air duct bracket 7 to pass through the breathable transport crawler 5 to dehumidify the wet masterbatch particles on the breathable transport crawler 5.
[0020] Operating steps: The motor operates to drive the transmission shaft on the bearing, and the moving roller moves along with the transmission shaft to drive the breathable transport track. The masterbatch particles on the breathable transport track are conveyed. At the same time, the dehumidifying fan outputs dry air, and the dry air passes through the masterbatch particles on the breathable transport track in the honeycomb air duct to carry out drying and dehumidification. The masterbatch achieves the dehumidification effect through the dry air during the conveyance on the breathable transport track, ensuring the smooth progress of the next packaging process.
Claims
1. A masterbatch drying device, comprising: Motor (1), bearing (2), transmission shaft (3), moving roller (4), breathable transport track (5), honeycomb air duct (6), air duct support (7), dehumidifying fan (8), characterized in that the motor (1) is arranged on a rectangular platform support; the bearing (2) is arranged on the power shaft of the motor and extends forward through the transmission shaft (3) on the support platform to another coaxial transmission shaft (3); the moving roller (4) is in the state of a cylindrical roller shaft, and the moving roller (4) is inserted on the transmission shaft (3) and is located between the bearings (2) on the bearing brackets on both sides; at least two groups of the moving rollers (4) are provided before and after and are relatively parallel; the breathable transport track (5) is made of a tough elastic track material with high breathability, and the breathable transport track (5) is arranged between the front and rear two transmission shafts (3) and between the bearings (2) to form a flat transport track; the honeycomb air duct (6) is an air duct structure with round holes arranged on a plurality of rectangular strip-shaped pipes, and a plurality of rectangular strip-shaped air ducts converge into a single air duct on one side of the bearing (2). The branch air ducts of the honeycomb air duct (6) are located inside the breathable transport track (5) and do not contact the breathable transport track (5); the air duct support (7) is a platform structure arranged by overlapping supports and is arranged under the honeycomb air duct (6) to support the honeycomb air duct (6); the dehumidifying fan (8) has the ability to blow out dry air, and the dehumidifying fan (8) is arranged outside the air duct support (7) that supports the honeycomb air duct (6), and a plurality of rectangular strip-shaped air ducts of the honeycomb air duct (6) converge into a single air duct and are connected to the dehumidifying fan (8).
2. The masterbatch drying device according to claim 1, characterized in that: A plurality of dry air outlet pipes (9) arranged vertically and horizontally are provided on the rectangular strip-shaped air duct pipe of the honeycomb air duct (6), and the dry air outlet pipe (9) is a cylindrical structure.
3. The masterbatch drying device according to claim 1, wherein: The surface of the moving roller (4) on the transmission shaft (3) is made of a material with high friction resistance.
4. The masterbatch drying device according to claim 1, characterized in that: The inner and outer end faces of the breathable transport track (5) are made of a material with high friction resistance, and a plurality of small ventilation holes are densely arranged on the surface of the breathable transport track (5).