Charging gun high-pressure connector sealing plug forming die
By introducing counterweight blocks and marking plate guide columns into the sealing and blocking mold of the charging gun high-voltage connector, the problem of inconsistent sealing and blocking marking is solved, and high-precision molding and flexible adaptation of the mold is achieved, which improves product yield and reduces production costs.
Patent Information
- Application Number
- CN202422398022.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The sealing marks of the sealing marks of the existing charging gun high-voltage connectors are inconsistent in height and size, have poor molding accuracy, and have poor mold adaptability, resulting in low product yield.
The mold design includes a sealed and blocked lower formwork, sealed and blocked molding plate, sealed and blocked marking plate and counterweight block, ensures pressure uniformity through counterweight blocks and marking plate guide columns, allowing precise molding of sealed and blocked markings, and the marking plate can be flexibly replaced to meet the needs of different brands or models.
It improves the molding accuracy of sealing and plugging marks, reduces waste rate, improves mold adaptability and reduces material waste and replacement costs.
Smart Images
Figure CN223131201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connector sealing plugs, in particular to a forming die for a sealing plug of a high-voltage connector of a charging gun. Background Technique
[0002] The sealing plug of the high-voltage connector of the charging gun is a key component in the electric vehicle charging system, mainly used to protect and seal the high-voltage connector to ensure the safety and reliability of the charging interface in the non-use state. The existing sealing plugs of the high-voltage connectors of the charging gun, as Figure 8 shown, include a sealing plug main body 50. Two sealing plug wire-passing holes 51 are arranged in the sealing plug main body 50. Outer compression convex edges 52 are arranged at intervals on the outer wall of the sealing plug main body 50. Inner compression convex edges 53 are arranged at intervals on the inner wall of the sealing plug wire-passing hole 51. A sealing plug mark 54 is arranged protruding on the upper surface of the sealing plug main body 50. The sealing plug of the high-voltage connector of the charging gun is made of silica gel material and is formed by extrusion on a forming die. It is found in actual production that the height and size of the sealing plug mark 54 cannot be stably controlled, and the consistency of the sealing plug mark 54 after the product is formed is poor. The main reason is that the traditional hand-pressing method for mold closing leads to more flash at the sealing plug mark 54 and large dimensional errors, resulting in a low yield of the product; moreover, since the same sealing plug main body 50 of the existing forming die can only make the same sealing plug mark 54 and cannot be flexibly replaced, the adaptability is poor. Therefore, the existing forming die for the sealing plug of the high-voltage connector of the charging gun is improved and optimized. Content of the Utility Model
[0003] In order to solve the above problems, the technical problem to be solved by the utility model is to provide a forming die for a sealing plug of a high-voltage connector of a charging gun.
[0004] The technical solution adopted by the sealing plug forming mold of the high-voltage connector of the charging gun of the utility model: It is characterized in that it includes a sealing plug lower template, a sealing plug forming plate, a sealing plug identification plate and at least one counterweight block placed above the sealing plug identification plate, the sealing plug lower template is provided with a lower template positioning groove connected to the sealing plug forming plate, the lower template positioning groove is provided with a lower template positioning protrusion, the lower template positioning protrusion is provided with threading hole forming columns connected to the sealing plug threading hole at intervals, the outer wall of the threading hole forming column is provided with inner convex edge forming grooves for internal compression convex edge forming, the sealing plug forming plate includes a forming plate extrusion part and a forming plate hand-held device provided at both ends of the forming plate extrusion part The back of the forming plate extrusion part is provided with a forming plate positioning groove which is connected with the positioning protrusion of the lower template, the forming plate positioning groove is provided with an array of main body forming holes used for external molding of the sealing plug main body, and the inner wall of the main body molding hole is provided with an external convex edge molding groove for external compression convex edge molding; the sealing plug identification plate is provided with identification grooves for sealing plug identification molding at intervals, the sealing plug identification plate is pressed on the sealing plug forming plate, the sealing plug identification plate is provided with an identification plate guide column, and the forming plate handheld part is provided with a forming plate positioning hole corresponding to the identification plate guide column.
[0005] An identification plate docking groove is provided above the sealing plug identification plate, and the counterweight block includes a counterweight block main body pressed on the sealing plug identification plate and a counterweight block positioning protrusion connected to the identification plate docking groove, and a counterweight block positioning groove is provided in the counterweight block main body and connected to the counterweight block positioning protrusion.
[0006] The lower template positioning groove includes a lower template main docking groove corresponding to the forming plate extrusion part and a lower template second docking groove corresponding to the forming plate hand-held part. The width of the forming plate extrusion part is greater than the width of the forming plate hand-held part. The lower template second docking groove is provided with a lower template yielding hole that is connected to the forming plate positioning hole.
[0007] The shaping board hand-held portion is provided with a shaping board carrying opening for easy carrying.
[0008] A fire gathering groove is provided at the bottom of the sealing lower plugging template.
[0009] The advantages of the sealing plug forming mold for the high-voltage connector of the charging gun of the utility model are: by using a counterweight block and an identification plate guide column, the pressure uniformity when the mold is closed is ensured, so that the molding accuracy of the sealing plug identification is stably controlled and the scrap rate is reduced; the counterweight block can be flexibly matched with the pressure size according to needs, the sealing plug identification plate is removable and easy to replace, and sealing plugs with different identifications can be produced on the same mold to meet the needs of different brands or models, improve the adaptability of the mold, and reduce material waste and mold replacement costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0011] Figure 1 is an exploded view of a forming die for a sealing plug of a high-voltage connector of a charging gun of the present utility model;
[0012] Figure 2 is a front structural schematic diagram of a lower template of the sealing plug of the present utility model;
[0013] Figure 3 is a back structural schematic diagram of a lower template of the sealing plug of the present utility model;
[0014] Figure 4 is a structural schematic diagram of a forming plate of the sealing plug of the present utility model;
[0015] Figure 5 is a back structural schematic diagram of an identification plate of the sealing plug of the present utility model;
[0016] Figure 6 is a front structural schematic diagram of an identification plate of the sealing plug of the present utility model;
[0017] Figure 7 is a structural schematic diagram of a counterweight of the present utility model;
[0018] Figure 8 is a structural schematic diagram of a sealing plug of a high-voltage connector of a charging gun of the present utility model. Specific embodiments
[0019] Such as Figures 1-7As shown, the utility model relates to a sealing plug forming mold for a high-voltage connector of a charging gun, comprising a sealing plug lower template 1, a sealing plug forming plate 2, a sealing plug identification plate 3 and at least one counterweight 4 placed above the sealing plug identification plate 3, the sealing plug lower template 1 is provided with a lower template positioning groove 6 that is docked with the sealing plug forming plate 2, the lower template positioning groove 6 is provided with a lower template positioning protrusion 9, the lower template positioning protrusion 9 is provided with threading hole forming columns 10 that are connected to the sealing plug threading hole 51, and the outer wall of the threading hole forming column 10 is provided with inner convex edge forming grooves 11 for forming an inner compression convex edge 53, the sealing plug forming plate 2 comprises a forming plate extrusion portion 13 and a forming plate hand-held portion 14 provided at both ends of the forming plate extrusion portion 13, the back of the forming plate extrusion portion 13 is provided with a forming plate positioning groove 17 that is docked with the lower template positioning protrusion 9, and the forming plate positioning groove 1 7 is provided with main body molding holes 15 which are arranged in an array and are used for external molding of the sealing plug main body 50, and the inner wall of the main body molding hole 15 is provided with an outer convex edge molding groove 16 for molding the external compression convex edge 52; the sealing plug identification plate 3 is provided with identification grooves 18 for molding the sealing plug identification 54 at intervals, the sealing plug identification plate 3 is pressed on the sealing plug molding plate 2, the sealing plug identification plate 3 is provided with an identification plate guide column 19, and the molding plate hand-held part 14 is provided with a molding plate positioning hole 20 corresponding to the identification plate guide column 19, by using the counterweight block 4 and the identification plate guide column 19, the pressure uniformity when the mold is closed is ensured, so that the molding accuracy of the sealing plug identification 54 is stably controlled, and the scrap rate is reduced; the sealing plug identification plate 3 is detachable and easy to replace, allowing the production of sealing plugs with different identifications on the same mold, meeting the needs of different brands or models, and improving the adaptability of the mold.
[0020] An identification plate docking groove 22 is provided above the sealing plug identification plate 3, and the counterweight block 4 includes a counterweight block main body 23 pressed on the sealing plug identification plate 3 and a counterweight block positioning protrusion 24 connected to the identification plate docking groove 22, and a counterweight block positioning groove 25 is provided in the counterweight block main body 23 to connect to the counterweight block positioning protrusion 24. The counterweight block 4 can be flexibly matched with the pressure size according to needs.
[0021] The lower template positioning groove 6 includes a lower template main docking groove 7 corresponding to the forming plate extrusion part 13 and a lower template second docking groove 8 corresponding to the forming plate handholding part 14. The width of the forming plate extrusion part 13 is greater than the width of the forming plate handholding part 14. The lower template second docking groove 8 is provided with a lower template yielding hole 21 which is communicated with the forming plate positioning hole 20. The docking between the sealing plug lower template 1 and the sealing plug forming plate 2 is more reliable and less likely to shift, thereby improving the sealing plug molding accuracy.
[0022] A forming plate handle port 27 for easy hand-holding is provided on the forming plate handle part 14, facilitating personnel operation.
[0023] A fire concentrating groove 28 is provided at the bottom of the sealing plug lower template 1, enabling the fire at the bottom to converge and be more uniform.
[0024] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are all included within the protection scope of the present invention.
Claims
1. A forming die for a sealing plug of a high-voltage connector of a charging gun, characterized in that: It includes a sealing plug lower template (1), a sealing plug forming plate (2), a sealing plug identification plate (3), and at least one counterweight (4) placed above the sealing plug identification plate (3). The sealing plug lower template (1) is provided with a lower template positioning groove (6) for docking with the sealing plug forming plate (2). The lower template positioning groove (6) is provided with a lower template positioning projection (9). The lower template positioning projection (9) is provided with threading hole forming columns (10) spaced apart and docked with the sealing plug threading holes (51). The outer wall of the threading hole forming column (10) is provided with inner convex edge forming grooves (11) for forming the inner compression convex edge (53). The sealing plug forming plate (2) includes a forming plate extrusion part (13) and forming plate holding parts (14) provided at both ends of the forming plate extrusion part (13). The back of the forming plate extrusion part (13) is provided with a forming plate positioning groove (17) docked with the lower template positioning projection (9). The forming plate positioning groove (17) is provided with main body forming holes (15) arranged in an array and used for forming the outside of the sealing plug main body (50). The inner wall of the main body forming hole (15) is provided with outer convex edge forming grooves (16) for forming the outer compression convex edge (52). The sealing plug identification plate (3) is provided with identification grooves (18) spaced apart for forming the sealing plug identification (54). The sealing plug identification plate (3) is pressed on the sealing plug forming plate (2). The sealing plug identification plate (3) is provided with identification plate guiding columns (19). The forming plate holding parts (14) are provided with forming plate positioning holes (20) corresponding to the identification plate guiding columns (19).
2. The forming die for the high-voltage connector sealing plug of the charging gun according to claim 1, characterized in that: Above the sealing plug identification plate (3) is provided with an identification plate docking groove (22). The counterweight (4) includes a counterweight main body (23) pressed on the sealing plug identification plate (3) and a counterweight positioning projection (24) docked with the identification plate docking groove (22). The counterweight main body (23) is provided with a counterweight positioning groove (25) docked with the counterweight positioning projection (24).
3. The forming die for the high-voltage connector seal plug of the charging gun according to claim 1, characterized in that: The lower template positioning groove (6) includes a lower template main docking groove (7) corresponding to the forming plate extrusion part (13) and a lower template second docking groove (8) corresponding to the forming plate holding parts (14). The width of the forming plate extrusion part (13) is greater than the width of the forming plate holding parts (14). The lower template second docking groove (8) is provided with a lower template relief hole (21) communicating with the forming plate positioning hole (20).
4. The molding die for the sealing plug of the high-voltage connector of the charging gun according to claim 1, wherein: The forming plate holding parts (14) are provided with forming plate carrying ports (27) convenient for hand carrying.
5. The molding die for the sealing plug of the high-voltage connector of the charging gun according to claim 1, wherein: The bottom of the sealing plug lower template (1) is provided with a fire concentrating groove (28).