Filling device for edible mushroom cultivation bottle

Abstract

The utility model discloses a filling device for edible fungus cultivation bottles, which comprises a frame, a belt conveyor and a liquid storage tank are mounted in the frame, a scraper blade is mounted below the belt conveyor, an electric telescopic rod penetrates through the upper portion of the frame, a concave plate is mounted at one end of the electric telescopic rod, a cross rod is mounted in the concave plate, and the cross rod is connected with the belt conveyor. The side wall of the cross rod is sleeved with two sets of sliding plates and two sets of telescopic springs, a lifting plate is mounted on the lower portions of the two sets of sliding plates, multiple sets of mounting through holes are formed in the upper portion of the lifting plate, annular air bags are bonded to the interiors of the multiple sets of mounting through holes, and a vibration motor is mounted on the side wall of the lifting plate; and a plurality of groups of injection heads penetrate through the lower part of the liquid storage tank. The filling device has the advantages that the lifting plate, the mounting through holes and the annular air bag are adopted, the filling device can adapt to clamping of bottle body structures of various sizes through the lifting plate, the mounting through holes and the annular air bag, and the use practicability of the filling device for the edible mushroom cultivation bottle is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of edible mushroom cultivation, and more specifically, to a filling device for an edible mushroom cultivation bottle. Background Art

[0002] Edible mushrooms refer to fleshy fungi with large fruiting bodies that can be eaten, commonly known as mushrooms, which are rich in protein and amino acids. When actually cultivating edible mushrooms, it is necessary to carry out the cultivation in a cultivation bottle. During the cultivation process, a filling device is required to complete the addition of nutrient solution in the cultivation bottle. The actual use has the advantages of simple operation, stable structure, and good filling effect.

[0003] The prior art discloses a vibrating type edible mushroom culture medium bottling machine with the publication number: CN209660086U, which includes a chassis, a controller, a sensor, a conveyor belt, a driving motor, a vibrating element, a groove, a lifting rod, a bottle sleeve, a filling rod, and a syringe. When the conveyor belt continuously conveys the culture bottles, the sensor senses the culture bottle and then stops conveying. The lifting rod descends, the end of the lifting rod fits with the vibrating element, the bottle sleeve sleeves the bottle, the syringe starts to inject the culture medium, and at the same time, the vibrating element operates to drive the bottle to vibrate. The vibrating element drives the bottle to vibrate during bottling, and fills while vibrating, achieving a good filling effect.

[0004] In the above-mentioned utility model, when driving the culture bottle to move upward, it is necessary to rely on the lifting rod and the bottle sleeve. The size of the bottle sleeve is fixed and cannot adapt to the clamping work of culture bottles of various sizes, which leads to a relatively low practicality of this utility model. At the same time, when the culture solution drips onto the conveyor belt, there is no cleaning structure, and this part of the culture solution is likely to contact the subsequently placed culture bottles, and it is necessary for the operator to clean the culture bottles stained with the culture solution, increasing the cleaning workload of this utility model.

[0005] A valid solution has not been proposed for the problems in the related technology. Summary of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] Aiming at the deficiencies of the prior art, the utility model provides a filling device for an edible mushroom cultivation bottle, which has the advantages of being able to clamp bottle body structures of various sizes and having a cleaning structure that can automatically remove the culture solution adhered to the surface of the conveyor belt, thereby solving the problems in the above background art.

[0008] (2) Technical Solutions

[0009] To achieve the advantages of being able to clamp bottle body structures of various sizes and having a cleaning structure that can automatically remove the culture solution adhered to the surface of the conveyor belt, the specific technical solutions adopted by the utility model are as follows:

[0010] A filling device for edible mushroom cultivation bottles, comprising a frame. Inside the frame, a belt conveyor and a liquid storage tank are installed. Below the belt conveyor, a scraper is installed. An electric telescopic rod penetrates through the upper part of the frame, and at one end of the electric telescopic rod, a concave plate is installed. Inside the concave plate, a cross bar is installed. On the side wall of the cross bar, two groups of sliding plates and two groups of telescopic springs are sleeved. Below the two groups of sliding plates, a lifting plate is installed. On the upper part of the lifting plate, multiple installation through holes are opened. Inside each of the multiple installation through holes, an annular airbag is adhered. On the side wall of the lifting plate, a vibration motor is installed. Below the liquid storage tank, multiple injection heads penetrate through, and on the side walls of the multiple injection heads, second solenoid valves are arranged. On one side inside the frame, an infrared emitter is installed. On the other side inside the frame, an infrared receiver is installed. A connecting pipe penetrates between adjacent two groups of annular airbags. On the upper part of the lifting plate, a suction pump is installed, and at the output end of the suction pump, an air duct is clamped. One end of the air duct is inserted into the inside of one of the annular airbags. On the side wall of the air duct, a first solenoid valve is arranged. On the upper part of the liquid storage tank, a liquid extraction pump is installed, and at the output end of the liquid extraction pump, a liquid extraction pipe is clamped.

[0011] Further, on both sides of the frame, limiting through slots are opened. Inside the two groups of limiting through slots, I-shaped sliders slide through. The two ends of the scraper are respectively fixedly connected to the facing surfaces of the two groups of I-shaped sliders. On the inner bottom surfaces of the two groups of limiting through slots, reset springs are installed, and one ends of the two groups of reset springs are respectively fixedly connected to the lower parts of the two groups of I-shaped sliders. Inside the frame, a support roller penetrates through by means of a bearing, and a sponge sleeve is sleeved on the side wall of the support roller. On the inner bottom surface of the frame, a collection box is installed.

[0012] Further, the two groups of sliding plates are offset from the front and back of the liquid storage tank.

[0013] Further, the infrared emitter and the infrared receiver are both on the same horizontal line.

[0014] Further, on one side of the frame, a controller and a timer are installed, and the controller is electrically connected to the timer, the infrared emitter, the infrared receiver, the belt conveyor, the electric telescopic rod, the liquid extraction pump, the vibration motor, the suction pump, the first solenoid valve, and the multiple second solenoid valves through wires.

[0015] Further, a base is installed at the lower part of the frame.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides a filling device for edible mushroom cultivation bottles, which has the following beneficial effects:

[0018] (1) The present utility model adopts a lifting plate, mounting through-holes, and an annular airbag. When actually using the filling device for edible mushroom cultivation bottles, the operator places the cultivation bottles on the belt conveyor by hand and then powers it on. The belt conveyor works and can transport the cultivation bottles. When a cultivation bottle blocks the light emitted by the infrared emitter, the infrared receiver can send a signal to the controller. At this time, the electric telescopic rod can perform telescopic movement. At the same time, the belt conveyor stops, the liquid extraction pump, vibration motor, and suction pump work, and the first solenoid valve and multiple groups of second solenoid valves open and close. The suction pump can fill a group of annular airbags with air through the air guide pipe. Due to the existence of multiple connecting pipes, multiple annular airbags will gradually bulge. When the inner walls of the bulging multiple annular airbags respectively contact multiple cultivation bottles, the shortened electric telescopic rod can drive the multiple cultivation bottles to move upward. At the same time, the liquid extraction pump pumps the culture solution into the internal storage tank through the liquid extraction pipe. The culture solution in the internal storage tank of the storage tank respectively falls into the internal of multiple cultivation bottles through multiple injection heads. During this process, the vibration motor can shake the lifting plate to make the filling in multiple cultivation bottles full. When the time reaches the preset value of the timer, the controller stops the vibration motor, the electric telescopic rod extends and retracts again, the suction pump extracts the air inside multiple annular airbags, and waits for the next use. At the same time, multiple cultivation bottles will fall on the belt conveyor again, and then the belt conveyor continues to work. By setting the lifting plate, mounting through-holes, and annular airbags, it can adapt to the clamping of bottle body structures of various sizes, and improves the practicality of the filling device for edible mushroom cultivation bottles.

[0019] (2) The present utility model adopts a scraper. According to the above operation, it can be known that the belt conveyor can transport the cultivation bottles. During the movement of the conveyor belt of the belt conveyor, due to the frictional force, the support roller can rotate. During this process, the sponge sleeve can absorb the culture solution adhered to the surface of the conveyor belt of the belt conveyor, and the scraper can scrape off the nutrient solution absorbed by the sponge sleeve. The nutrient solution will drip into the internal of the collection box. The two groups of limit through-slots and two groups of I-shaped sliders can ensure the stability of the up-and-down movement of the scraper. The two groups of return springs can make the scraper contact the sponge sleeve. By setting the scraper, it has a cleaning structure and can automatically remove the culture solution adhered to the surface of the conveyor belt, reducing the cleaning workload of the filling device for edible mushroom cultivation bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 is a schematic structural diagram of a filling device for edible mushroom cultivation bottles proposed by the present utility model;

[0022] Figure 2 is a three-dimensional view of the support roller proposed by the present utility model;

[0023] Figure 3 is proposed by the present utility model Figure 1 an enlarged view of A in

[0024] Figure 4 is proposed by the present utility model Figure 1 an enlarged view of B in

[0025] Figure 5 is proposed by the present utility model Figure 1 an enlarged view of C in

[0026] In the figure:

[0027] 1. Frame; 2. Belt conveyor; 3. Liquid storage tank; 4. Scraper; 5. Electric telescopic rod; 6. Concave plate; 7. Cross bar; 8. Slide plate; 9. Lifting plate; 10. Installation through hole; 11. Annular airbag; 12. Telescopic spring; 13. Liquid pumping pump; 14. Liquid pumping pipe; 15. Vibration motor; 16. Connecting pipe; 17. Suction pump; 18. Air guide pipe; 19. First solenoid valve; 20. Injection head; 21. Second solenoid valve; 22. Limit through groove; 23. I-shaped slider; 24. Return spring; 25. Support roller; 26. Sponge sleeve; 27. Collection box. Detailed implementation manners

[0028] To further illustrate each embodiment, the present utility model provides attached drawings, which are a part of the disclosure of the present utility model. They are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present utility model, a filling device for edible mushroom cultivation bottles is provided.

[0030] Now, the present utility model will be further described in conjunction with the attached drawings and specific implementation manners, as Figures 1-5As shown in the figure, a filling device for edible mushroom cultivation bottles according to an embodiment of the present utility model includes a frame 1. Inside the frame 1, a belt conveyor 2 and a liquid storage tank 3 are installed. Below the belt conveyor 2, a scraper 4 is installed. An electric telescopic rod 5 penetrates through the upper part of the frame 1, and one end of the electric telescopic rod 5 is installed with a concave plate 6. Inside the concave plate 6, a cross bar 7 is installed. Two groups of sliding plates 8 and two groups of telescopic springs 12 are sleeved on the side wall of the cross bar 7. The lower parts of the two groups of sliding plates 8 are installed with a lifting plate 9. On the upper part of the lifting plate 9, a plurality of installation through holes 10 are opened. Inside each of the plurality of installation through holes 10, an annular air bag 11 is adhered. A vibration motor 15 is installed on the side wall of the lifting plate 9. A plurality of injection heads 20 penetrate through the lower part of the liquid storage tank 3, and a second electromagnetic valve 21 is arranged on the side wall of each of the plurality of injection heads 20. An infrared emitter is installed on one side inside the frame 1, and an infrared receiver is installed on the other side inside the frame 1. A connecting pipe 16 penetrates between two adjacent annular air bags 11. A suction pump 17 is installed on the upper part of the lifting plate 9, and the output end of the suction pump 17 is clamped with an air guide pipe 18. One end of the air guide pipe 18 is inserted into the inside of one annular air bag 11, and a first electromagnetic valve 19 is arranged on the side wall of the air guide pipe 18. A liquid pumping pump 13 is installed on the upper part of the liquid storage tank 3, and the output end of the liquid pumping pump 13 is clamped with a liquid pumping pipe 14. By setting the lifting plate 9, the installation through holes 10 and the annular air bags 11, it can adapt to the clamping of bottle body structures of various sizes, and improve the practicality of the filling device for edible mushroom cultivation bottles.

[0031] In one embodiment, limiting through grooves 22 are opened on both sides of the frame 1, and I-shaped sliders 23 slide through the inside of the two groups of limiting through grooves 22. The two ends of the scraper 4 are respectively fixedly connected to the opposite surfaces of the two groups of I-shaped sliders 23. The inner bottom surfaces of the two groups of limiting through grooves 22 are both installed with return springs 24, and one ends of the two groups of return springs 24 are respectively fixedly connected to the lower parts of the two groups of I-shaped sliders 23. A support roller 25 penetrates through the inside of the frame 1 through a bearing, and a sponge sleeve 26 is sleeved on the side wall of the support roller 25. A collection box 27 is installed on the inner bottom surface of the frame 1. By setting the scraper 4, it has a cleaning structure and can automatically remove the culture solution adhered to the surface of the conveyor belt, reducing the cleaning workload of the filling device for edible mushroom cultivation bottles.

[0032] In one embodiment, the two groups of sliding plates 8 are offset from the front and back of the liquid storage tank 3 to ensure that the lifting plate 9 can move up and down smoothly.

[0033] In one embodiment, both the infrared emitter and the infrared receiver are on the same horizontal line.

[0034] In one embodiment, a controller and a timer are installed on one side of the frame 1, and the controller is connected to the timer, the infrared emitter, the infrared receiver, the belt conveyor 2, the electric telescopic rod 5, the liquid pumping pump 13, the vibration motor 15, the suction pump 17, the first solenoid valve 19 and multiple groups of second solenoid valves 21 through wires. The control panel can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in the art. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.

[0035] In one embodiment, a base is installed at the lower part of the frame 1.

[0036] Working principle:

[0037] When actually using the filling device for edible mushroom cultivation bottles, the operator places the cultivation bottles on the belt conveyor 2 by hand and then powers it on. The belt conveyor 2 works and can transport the cultivation bottles. When the cultivation bottles block the light emitted by the infrared emitter, the infrared receiver can send a signal to the controller. At this time, the electric telescopic rod 5 can perform telescopic movement. At the same time, the belt conveyor 2 stops, and the liquid extraction pump 13, the vibration motor 15, and the suction pump 17 work, and the first solenoid valve 19 and multiple groups of second solenoid valves 21 open and close. The suction pump 17 can fill a group of annular air bags 11 with air through the air guide pipe 18. Due to the existence of multiple connecting pipes 16, multiple groups of annular air bags 11 will gradually bulge. When the inner walls of the bulging multiple groups of annular air bags 11 respectively contact multiple groups of cultivation bottles, the shortened electric telescopic rod 5 can drive multiple groups of cultivation bottles to move upward. At the same time, the liquid extraction pump 13 pumps the culture solution into the internal storage tank 3 through the liquid extraction pipe 14, and the culture solution in the internal storage tank 3 falls into the internal of multiple groups of cultivation bottles through multiple injection heads 20 respectively. During this process, the vibration motor 15 can shake the lifting plate 9 to make the filling in multiple cultivation bottles full. When the time reaches the preset value of the timer, the controller stops the vibration motor 15, and the electric telescopic rod 5 extends and retracts again. The suction pump 17 pumps out the air inside multiple groups of annular air bags 11 and waits for the next use. At the same time, multiple cultivation bottles will fall on the belt conveyor 2 again, and then the belt conveyor 2 continues to work. By setting the lifting plate 9, the installation through holes 10, and the annular air bags 11, it can adapt to the clamping of bottle body structures of various sizes, improving the practicality of the filling device for edible mushroom cultivation bottles. At the same time, according to the above operations, it can be known that the belt conveyor 2 can transport the cultivation bottles. During the movement of the conveyor belt of the belt conveyor 2, due to the friction force, the support roller 25 can rotate. During this process, the sponge sleeve 26 can absorb the culture solution adhered to the surface of the conveyor belt of the belt conveyor 2, and the scraper 4 can scrape off the nutrient solution absorbed by the sponge sleeve 26. The nutrient solution will drip into the internal of the collection box 27. The two groups of limit through grooves 22 and the two groups of I-shaped sliders 23 can ensure the stability of the up and down movement of the scraper 4, and the two groups of return springs 24 can make the scraper 4 contact the sponge sleeve 26. By setting the scraper 4, it has a cleaning structure and can automatically remove the culture solution adhered to the surface of the conveyor belt, reducing the cleaning workload of the filling device for edible mushroom cultivation bottles.

[0038] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0039] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A filling device for an edible mushroom cultivation bottle, characterized in that, It includes a frame (1), inside which a belt conveyor (2) and a liquid storage tank (3) are installed. A scraper (4) is installed below the belt conveyor (2). An electric telescopic rod (5) penetrates through the upper part of the frame (1), and one end of the electric telescopic rod (5) is installed with a concave plate (6). Inside the concave plate (6), a cross bar (7) is installed. Two groups of sliding plates (8) and two groups of telescopic springs (12) are sleeved on the side wall of the cross bar (7). The lower parts of the two groups of sliding plates (8) are installed with a lifting plate (9). Multiple mounting through holes (10) are opened on the upper part of the lifting plate (9). Inside each of the multiple mounting through holes (10), an annular air bag (11) is adhered. A vibration motor (15) is installed on the side wall of the lifting plate (9). Multiple injection heads (20) penetrate through the lower part of the liquid storage tank (3). Second electromagnetic valves (21) are arranged on the side walls of the multiple injection heads (20). An infrared emitter is installed on one side inside the frame (1), and an infrared receiver is installed on the other side inside the frame (1). A connecting pipe (16) penetrates between two adjacent annular air bags (11). A suction pump (17) is installed on the upper part of the lifting plate (9). The output end of the suction pump (17) is clamped with an air guide pipe (18). One end of the air guide pipe (18) is inserted into the inside of one of the annular air bags (11). A first electromagnetic valve (19) is arranged on the side wall of the air guide pipe (18). A liquid pumping pump (13) is installed on the upper part of the liquid storage tank (3). The output end of the liquid pumping pump (13) is clamped with a liquid pumping pipe (14).

2. The filling device for an edible mushroom cultivation bottle according to claim 1, wherein Limit through slots (22) are opened on both sides of the frame (1). I-shaped sliders (23) slide through the inside of the two groups of limit through slots (22). The two ends of the scraper (4) are respectively fixedly connected to the opposite surfaces of the two groups of I-shaped sliders (23). The inner bottom surfaces of the two groups of limit through slots (22) are both installed with return springs (24). One ends of the two groups of return springs (24) are respectively fixedly connected to the lower parts of the two groups of I-shaped sliders (23). A support roller (25) penetrates through the inside of the frame (1) through a bearing. A sponge sleeve (26) is sleeved on the side wall of the support roller (25). A collection box (27) is installed on the inner bottom surface of the frame (1).

3. The filling device for an edible mushroom cultivation bottle according to claim 1, characterized in that, The two groups of sliding plates (8) are front-back misaligned with the liquid storage tank (3).

4. A filling device for an edible fungus cultivation bottle according to claim 1, characterized in that, The infrared emitter and the infrared receiver are both on the same horizontal line.

5. The stuffing device for an edible fungus cultivation bottle according to claim 1, wherein, A controller and a timer are installed on one side of the frame (1). The controller is electrically connected to the timer, the infrared emitter, the infrared receiver, the belt conveyor (2), the electric telescopic rod (5), the liquid pumping pump (13), the vibration motor (15), the suction pump (17), the first electromagnetic valve (19) and the multiple second electromagnetic valves (21) through wires.

6. The filling device for an edible mushroom cultivation bottle according to claim 1, wherein, A base is installed at the lower part of the frame (1).

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