Dustproof automobile air conditioner electromagnetic clutch
By designing a multi-level dustproof system of dust cover, cover plate and dust filter in the electromagnetic clutch of automobile air conditioning, the problem of dust entering the inside of the clutch is solved, efficient heat dissipation and convenient maintenance are achieved, the service life of the clutch is extended, and the performance and reliability of the system are improved.
Patent Information
- Application Number
- CN202422683858.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing automotive air-conditioning electromagnetic clutch lacks a special dust-proof structure, which makes dust easy to enter the clutch, affecting its working efficiency and life. At the same time, the existing dust-proof structure is complex in design and difficult to maintain.
A multi-level dustproof system including dust cover, cover plate and dust filter is designed. It uses limit ring and magnetic suction to ensure the stability of dust cover and cover plate, and improves heat dissipation efficiency through air inlet design, so that the dustproof filter is easy to install and replace.
Effectively block dust from entering the clutch, improve heat dissipation efficiency, reduce maintenance costs, extend clutch service life, and improve system performance and reliability.
Smart Images

Figure CN223164909U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electromagnetic clutches, and particularly relates to a dust-proof automotive air-conditioning electromagnetic clutch. Background Technique
[0002] The electromagnetic clutch in an automotive air-conditioning system is an important part of the air-conditioning system. It is responsible for connecting and disconnecting the transmission between the compressor and the engine, thereby controlling the opening and closing of the air-conditioning system. During the operation of the vehicle, the clutch body is easily invaded by impurities such as dust and sand grains due to being exposed to high temperature and dust environment for a long time. This will not only reduce the working efficiency of the clutch but also shorten its service life. Therefore, dust-proof design is crucial for improving the performance and reliability of the automotive air-conditioning electromagnetic clutch.
[0003] Traditional clutch designs often do not have a dedicated dust-proof structure, resulting in dust easily entering the clutch interior and accelerating the wear of internal parts. Due to the limitations of the dust-proof structure, some designs may neglect the heat dissipation requirements of the clutch body, leading to an increase in temperature and affecting the performance and life of the clutch. Existing dust-proof structures may be complex in design, and the process of disassembling and replacing dust-proof components is cumbersome, increasing the maintenance cost and difficulty. During vehicle operation, due to vibrations and other reasons, the dust-proof structure may shift or fall off, affecting the working efficiency and safety of the clutch.
[0004] In view of this, we propose a dust-proof automotive air-conditioning electromagnetic clutch. Content of the Utility Model
[0005] The technical problem to be solved by the present invention is that in the above-mentioned prior art, clutch designs often do not have a dedicated dust-proof structure, resulting in dust easily entering the clutch interior and accelerating the wear of internal parts.
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] A dust-proof automotive air-conditioning electromagnetic clutch includes a clutch body, a dust-proof cover, a cover plate, and a dust-proof filter screen;
[0008] The clutch body is installed on the compressor;
[0009] The dust-proof cover is arranged outside the clutch body and fixedly connected to the housing of the compressor. Two opening slots A for belt transmission are provided on the dust-proof cover;
[0010] The cover plate is butted on the outer side of the dust-proof cover and cooperates with the dust-proof cover to seal and dust-proof the clutch body. Two opening slots B that are butted with the two opening slots A and for belt transmission are provided on the cover plate. An air inlet for the clutch body to intake air is provided on the cover plate;
[0011] The dust-proof filter screen is magnetically attracted to the air inlet of the cover plate and is used to filter the air entering the inside of the clutch body.
[0012] Preferably, the two opening grooves A and the two opening grooves B are butted to form two inlets and outlets for belt transmission. This ensures that the belt can pass through the clutch smoothly, protecting the inside of the clutch from dust contamination and not hindering the efficiency of belt transmission.
[0013] Preferably, a limiting ring composed of an inner stepped ring and an outer stepped ring is provided on the housing of the compressor, and two perforated mounting blocks A are symmetrically arranged up and down on the outer stepped ring;
[0014] The dust-proof cover is provided with a concave annular groove that sleeves on the outside of the inner stepped ring and the outer stepped ring and is limited to the outside of the outer stepped ring, and two perforated mounting blocks B are symmetrically arranged up and down;
[0015] After the dust-proof cover is sleeved on the outside of the limiting ring, it is fixed to the housing of the compressor by bolts A that pass through the perforated mounting blocks A and the perforated mounting blocks B in a threaded manner. This helps to fix the position of the dust-proof cover and prevent it from shifting during operation.
[0016] Preferably, the air inlet on the cover plate is divided into four arc-shaped air vents by a cross-shaped bracket at the center of the cover plate. An annular concave groove is provided on the cover plate and outside the four arc-shaped air vents, and a circular concave groove is provided at the center position of the cross-shaped bracket;
[0017] An annular magnetic ring A is bonded in the annular concave groove, and a circular magnetic block A is bonded in the circular concave groove.
[0018] Preferably, an annular magnetic ring B that is inserted into the annular concave groove and magnetically attracted to the annular magnetic ring A and a circular magnetic block B that is inserted into the circular concave groove and magnetically attracted to the circular magnetic block A are provided on the inner side of the dust-proof filter screen; this enables the dust-proof filter screen to be firmly adsorbed on the cover plate.
[0019] Preferably, four perforated mounting blocks C are arranged at equal intervals in a ring on the outer side of the dust-proof cover, and four perforated mounting blocks D that are in one-to-one butt joint with the four perforated mounting blocks C are arranged at equal intervals in a ring on the outer side of the cover plate. The cover plate is fixed to the dust-proof cover by bolts B that pass through the perforated mounting blocks D and the perforated mounting blocks C in a threaded manner.
[0020] Preferably, handle positions for detaching the dust-proof filter screen from the cover plate are provided on both sides of the dust-proof filter screen. The design of the handle positions enables the operator to conveniently hold and detach the dust-proof filter screen, reducing the labor intensity during maintenance and improving the maintenance efficiency.
[0021] Compared with the prior art, the technical effects and advantages of the present utility model are:
[0022] This dust-proof automotive air conditioning electromagnetic clutch features a dust cover, cover plate, and dust filter, forming a multi-layered dust protection system that effectively blocks dust and other small particles from entering the clutch. The air inlet design on the cover plate not only maintains dust protection but also increases heat dissipation area and improves heat dissipation efficiency, ensuring the clutch operates within an appropriate temperature range.
[0023] The magnetic dust filter mount and hand-held handle make installation and replacement of the dust filter more convenient, reducing maintenance costs. The dust cover and cover are stabilized by retaining rings and symmetrically arranged perforated mounting blocks, preventing them from shifting or falling off during operation due to vibration.
[0024] The two open slots A and B connect to form two inlets and outlets for the belt drive. This design ensures smooth belt passage through the clutch and connection to the drive source (such as the engine) while maintaining a tight seal within the dust cover. This protects the clutch from dust contamination while maintaining belt drive efficiency. To replace the belt, simply remove the cover, making replacement easy.
[0025] Through these designs, the proposed dust-proof automobile air-conditioning electromagnetic clutch can effectively improve the system's dust-proof ability, heat dissipation efficiency and maintenance convenience, thereby extending the service life of the clutch and improving the overall performance and reliability of the automobile air-conditioning system. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural diagram of the utility model;
[0027] Figure 2 It is a left view of the utility model;
[0028] Figure 3 This is a schematic diagram of the structure of the utility model after the dust filter and cover are removed;
[0029] Figure 4 This is the first exploded view of the present utility model;
[0030] Figure 5 This is the second exploded view of the present invention;
[0031] Figure 6 This is a schematic diagram of the structure of the dust cover of the utility model;
[0032] Figure 7 This is a structural diagram of the cover plate of the utility model;
[0033] Figure 8 This is a schematic structural diagram of the dust-proof filter screen of the utility model.
[0034] In the figure: 1. Clutch body; 2. Compressor; 21. Housing; 22. Inner stepped ring; 23. Outer stepped ring; 24. Perforated mounting block A; 3. Dust cover; 31. Open slot A; 32. Concave annular groove; 33. Perforated mounting block B; 34. Bolt A; 35. Perforated mounting block C; 4. Cover plate; 41. Open slot B; 42. Air inlet; 43. Cross-shaped bracket; 44. Annular concave groove; 45. Circular concave groove; 46. Annular magnetic ring A; 47. Circular magnetic block A; 48. Perforated mounting block D; 49. Bolt B; 5. Dust filter; 51. Annular magnetic ring B; 52. Circular magnetic block B; 53. Holding position; 6. Inlet and outlet. Detailed implementation mode
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0036] The following combines the attached Figure 1-8 This application will be further described in detail.
[0037] The embodiment of this application discloses a dust-proof electromagnetic clutch for an automobile air conditioner, including a clutch body 1, a dust cover 3, a cover plate 4, and a dust filter 5;
[0038] The clutch body 1 is installed on the compressor 2;
[0039] The dust cover 3 is arranged outside the clutch body 1 and fixedly connected to the housing 21 of the compressor 2. Two open slots A31 for belt transmission are opened on the dust cover 3;
[0040] The cover plate 4 is butted on the outer side of the dust cover 3 and cooperates with the dust cover 3 to seal and dust-proof the clutch body 1. Two open slots B41 that are butted with the two open slots A31 and are for belt transmission are opened on the cover plate 4. The two open slots A31 and the two open slots B41 are butted to form two inlets and outlets 6 for belt transmission; This design ensures that the belt can pass through the clutch smoothly and be connected to the drive source (such as the engine), while maintaining the sealing performance of the dust cover 3. In this way, it not only protects the inside of the clutch from dust pollution but also does not affect the efficiency of belt transmission.
[0041] The casing 21 of the compressor 2 is equipped with a retaining ring consisting of an inner stepped ring 22 and an outer stepped ring 23. The outer stepped ring 23 is equipped with two symmetrically arranged mounting blocks A24 with holes. The dust cover 3 is equipped with a concave annular groove 32 that fits over and retains the outer sides of the inner and outer stepped rings 22 and 23, as well as two symmetrically arranged mounting blocks B33 with holes. After the dust cover 3 is fitted over the retaining ring, it is secured to the casing 21 of the compressor 2 via bolts A34 that thread through the mounting blocks A24 and B33 with holes. The retaining ring design helps to secure the position of the dust cover 3 and prevent it from shifting during operation. The symmetrical arrangement of the mounting blocks A24 and B33 with holes ensures a more secure installation and fixation, improving the stability and durability of the entire structure.
[0042] Four perforated mounting blocks C35 are arranged equidistantly around the outer surface of the dust cover 3. Perforated mounting blocks D48, which mate with the four perforated mounting blocks C35, are arranged equidistantly around the outer surface of the cover plate 4. The cover plate 4 is secured to the dust cover 3 via bolts B49 threaded through the perforated mounting blocks D48 and C35. The design of the perforated mounting blocks C35 and D48 ensures that the cover plate 4 is securely fixed to the dust cover 3, ensuring the sealing and stability of the overall structure.
[0043] An air inlet 42 for air intake into the clutch body 1 is provided on the cover plate 4 ; a dust filter 5 is magnetically attracted to the air inlet 42 of the cover plate 4 to filter the air entering the clutch body 1 .
[0044] The air inlet 42 on the cover plate 4 is divided into four arc-shaped air outlets by a cross-shaped bracket 43 in the center of the cover plate 4. An annular concave groove 44 is provided on the cover plate 4 and located outside the four arc-shaped air outlets. A circular concave groove 45 is provided at the center of the cross-shaped bracket 43.
[0045] An annular magnetic ring A46 is bonded into the annular concave groove 44 , and a circular magnetic block A47 is bonded into the circular concave groove 45 .
[0046] The inner side of the dust filter 5 is provided with an annular magnetic ring B51 inserted into the annular concave groove 44 and magnetically attracted by the annular magnetic ring A46, and a circular magnetic block B52 inserted into the circular concave groove 45 and magnetically attracted by the circular magnetic block A47.
[0047] The setting of the annular magnetic ring A46 and the annular magnetic ring B51, and the setting of the circular magnetic block A47 and the circular magnetic block B52 enable the dust filter 5 to be firmly adsorbed on the cover 4, preventing the filter from shifting or falling off due to vibration and the like, and also facilitating disassembly and replacement.
[0048] Handle positions 53 for removing the dust filter 5 from the cover 4 are provided on both sides of the dust filter 5 .
[0049] The design of the handheld position 53 enables the operator to easily hold and remove the dust filter 5, reducing the labor intensity during maintenance and improving the maintenance efficiency.
[0050] For this dust-proof automotive air-conditioning electromagnetic clutch, the clutch body 1 is installed on the compressor 2 and directly cooperates with the compressor 2 to work, capable of quickly responding to electromagnetic signals and realizing the quick start and stop of the air-conditioning system. The dust cover 3 is arranged outside the clutch body 1 and fixedly connected to the housing 21 of the compressor 2, providing a physical barrier for the clutch body 1 to protect it from the invasion of external dust and impurities. Two opening slots A31 opened on the dust cover 3 are for belt transmission, which neither hinders the operation of the clutch nor affects the transmission efficiency. The cover plate 4 is butted against the outer side of the dust cover 3 and jointly acts with the dust cover 3 to seal and dust-proof the clutch body 1, effectively improving the working efficiency and service life of the clutch. Two opening slots B41 on the cover plate 4 are butted against the opening slots A31 of the dust cover 3 to ensure the unobstructed path of the transmission belt. The air inlet 42 is opened to provide necessary air circulation for the clutch body 1 to help dissipate heat and prevent the temperature from being too high to affect the performance of the clutch. The dust filter 5 is magnetically attracted at the air inlet 42 of the cover plate 4, which is convenient for installation and replacement. At the same time, it is fixed by magnetism to ensure its stability during vehicle operation. It filters the air entering the interior of the clutch body 1 to prevent dust and other tiny particles from entering the interior of the clutch, protecting the internal parts from damage and extending the service life.
[0051] The influence of dust on the clutch is reduced through the dust-proof design, improving the reliability and stability of the system. The use of the dust filter 5 reduces the wear of internal parts and extends the service life of the entire system. The design of the air inlet 42 helps dissipate heat from the clutch body 1, ensuring the normal operating temperature of the system. The magnetically fixed dust filter 5 is easy to install and replace, reducing the difficulty and cost of daily maintenance.
[0052] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A dust-proof automotive air-conditioning electromagnetic clutch, characterized in that, Including: A clutch body (1), which is installed on a compressor (2); A dust cover (3), which is arranged outside the clutch body (1) and fixedly connected to the housing (21) of the compressor (2). Two opening grooves A (31) for belt transmission are provided on the dust cover (3); A cover plate (4), which is butted on the outer side of the dust cover (3) and cooperates with the dust cover (3) to seal and dust-proof the clutch body (1). Two opening grooves B (41) which are butted with the two opening grooves A (31) and for belt transmission are provided on the cover plate (4). An air inlet (42) for the clutch body (1) to intake air is provided on the cover plate (4); A dust-proof filter screen (5), which is magnetically attracted at the air inlet (42) of the cover plate (4) and is used for filtering the air entering the interior of the clutch body (1).
2. The dust-proof automotive air-conditioning electromagnetic clutch according to claim 1, wherein: The two opening grooves A (31) and the two opening grooves B (41) are butted to form two inlets and outlets (6) for belt transmission.
3. A dust-proof electromagnetic clutch for an automotive air conditioner according to claim 1, characterized in that: A limiting ring composed of an inner stepped ring (22) and an outer stepped ring (23) is provided on the housing (21) of the compressor (2). Two perforated mounting blocks A (24) which are symmetrically arranged up and down are provided on the outer stepped ring (23); A concave annular groove (32) which is sleeved on the outer sides of the inner stepped ring (22) and the outer stepped ring (23) and is limited on the outer side of the outer stepped ring (23) and two perforated mounting blocks B (33) which are symmetrically arranged up and down are provided on the dust cover (3); After the dust cover (3) is sleeved on the outer side of the limiting ring, it is fixed on the housing (21) of the compressor (2) by a bolt A (34) which passes through the perforated mounting blocks A (24) and the perforated mounting blocks B (33) in a threaded manner.
4. A dust-proof automotive air-conditioning electromagnetic clutch according to claim 1, characterized in that: The air inlet (42) on the cover plate (4) is divided into four arc-shaped air vents by a cross-shaped bracket (43) at the center of the cover plate (4). An annular concave groove (44) is provided on the cover plate (4) and on the outer sides of the four arc-shaped air vents. A circular concave groove (45) is provided at the central position of the cross-shaped bracket (43); An annular magnetic ring A (46) is bonded in the annular concave groove (44), and a circular magnetic block A (47) is bonded in the circular concave groove (45).
5. The dust-proof automotive air-conditioning electromagnetic clutch according to claim 4, characterized in that: An annular magnetic ring B (51) which is inserted into the annular concave groove (44) and cooperates with the annular magnetic ring A (46) for magnetic attraction and a circular magnetic block B (52) which is inserted into the circular concave groove (45) and cooperates with the circular magnetic block A (47) for magnetic attraction are provided on the inner side surface of the dust-proof filter screen (5).
6. The dust-proof automotive air-conditioning electromagnetic clutch according to claim 1, wherein: Four perforated mounting blocks C (35) are arranged at equal intervals in a ring on the outer side surface of the dust cover (3). Four perforated mounting blocks D (48) which are butted with the four perforated mounting blocks C (35) one by one are arranged at equal intervals in a ring on the outer side surface of the cover plate (4). The cover plate (4) is fixed on the dust cover (3) by a bolt B (49) which passes through the perforated mounting blocks D (48) and the perforated mounting blocks C (35) in a threaded manner.
7. A dust-proof electromagnetic clutch for an automotive air conditioner according to claim 1, characterized in that: Holding positions (53) for detaching the dust-proof filter screen (5) from the cover plate (4) are provided on both sides of the dust-proof filter screen (5).