Air horn electromagnetic valve with good protection effect

By designing dust plugs and protective shells on the air horn solenoid valve, the problem of impurities entering during transportation and sales is solved, the sealing and waterproof performance are improved, and the plug joints are protected.

CN223165141UActive Publication Date: 2025-07-29WENZHOU BEIFANG ELECTRONICS MASCH CO LTD
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Patent Information

Application Number
CN202422400793.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing air horn solenoid valves are prone to dust and moisture during transportation and sale, resulting in airway blockage and damage to seals, easy damage to the plug connector and insufficient waterproof performance.

Method used

A dust-proof plug and a protective case are designed. The dust-proof plug is sealed with the air pipe through rubber material and fixing mechanism. The protective case is protected by a socket and improves sealing and waterproof performance.

Benefits of technology

Effectively prevent impurities from entering the solenoid valve, protect the plug connector from bumps and water vapor corrosion, and improve the dust and waterproof performance of the solenoid valve.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223165141U_ABST
    Figure CN223165141U_ABST
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Abstract

The utility model relates to an air horn electromagnetic valve with a good protection effect, which comprises a mounting seat, an electromagnetic valve body is mounted on the mounting seat, air connecting pipes are arranged on the electromagnetic valve body in a bilateral symmetry manner, and dustproof plugs are arranged on the air connecting pipes; extension plates are connected to the mounting base in a bilateral symmetry mode, and sliding mechanisms are arranged between the extension plates and the dustproof plugs. The electromagnetic valve comprises an electromagnetic valve body, two connecting plugs are arranged on the electromagnetic valve body, a protective shell is installed on the electromagnetic valve body outwards, and a protective mechanism used for protecting the connecting plugs is arranged on the protective shell. The dustproof plug isolates the inside of the electromagnetic valve body from the outside atmosphere so as to prevent impurities from entering the electromagnetic valve to damage the internal structure of the electromagnetic valve; the protection seat can effectively protect the connecting plug from being damaged by collision in the transportation process and after installation, and can isolate water vapor in the air at the same time, thereby achieving a waterproof effect.
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Description

Technical Field

[0001] The utility model relates to an air horn solenoid valve, in particular to an air horn solenoid valve with good protection effect. Background Art

[0002] The air horn solenoid valve is a key control component in the air horn system installed on certain vehicles, especially large trucks, buses and construction machinery. The air horn solenoid valve includes an electromagnetic coil, an iron core, a seal, a plug, etc., and there are usually two interfaces on the valve body that are respectively connected to the air horn and the compressed air source.

[0003] It is very important to keep the inside of the air horn solenoid valve clean. The interfaces on the existing air horn solenoid valves are generally not sealed after leaving the factory. If dust, moisture and other impurities enter and accumulate inside the air horn solenoid valve during transportation and sale after leaving the factory, it is easy to block the small air passages inside the air horn solenoid valve and affect the normal passage of air flow, resulting in the air horn not being able to sound normally or the sound being weakened. Moreover, the impurities will wear or damage the seals inside the valve body, causing gas leakage. In addition, the plug of the existing air horn solenoid valve is thin and easy to bend, and the plug is directly installed on the air horn solenoid valve in a bare state. It is not only easy to be damaged during transportation, but also easy to get damp after installation, resulting in circuit damage.

[0004] In view of the above problems, we propose an air horn solenoid valve with good protection effect. Content of the Utility Model

[0005] The utility model proposes an air horn solenoid valve with good protection effect, which solves the above problems existing in the prior art during use.

[0006] The technical solution of the utility model is realized as follows: an air horn solenoid valve with good protection effect, including a mounting seat, on which an electromagnetic valve body is installed. On the electromagnetic valve body, air connecting pipes are symmetrically arranged on the left and right, and dust-proof plugs are arranged on the air connecting pipes;

[0007] A rubber strip is connected between the dust-proof plug and the mounting seat;

[0008] Fixing mechanisms for fixing the dust-proof plugs are symmetrically arranged on the left and right of the mounting seat;

[0009] Plugs are arranged on the electromagnetic valve body. The number of the plugs is two. A protective shell is installed outside the electromagnetic valve body, and a protection mechanism for protecting the plugs is arranged on the protective shell.

[0010] A further setting of the utility model is that the fixing mechanism includes a slot;

[0011] A shallow groove with a side opening is formed on the front side of the mounting base, and the slot is formed on the bottom surface of the shallow groove and penetrates through the mounting base;

[0012] Threaded holes are formed in the mounting base. The threaded holes are located above the slot. A threaded shaft is threadedly connected in the threaded holes. A pressing plate is rotatably connected to the threaded shaft. A limiting chute is formed in the mounting base below the slot. A limiting rod is fixedly connected to the lower end of the pressing plate, and the limiting rod is slidably connected in the limiting chute.

[0013] A further setting of the present utility model is that: two elastic clips are arranged on the mounting base, and the two elastic clips are respectively located on the left side and the lower side of the slot.

[0014] A further setting of the present utility model is that: the dust-proof plug is made of rubber.

[0015] A further setting of the present utility model is that: the protection mechanism includes a protection seat;

[0016] The protection seat is integrally formed on the protection shell. The protection seat is provided with a protection groove with an upward opening, and the end of the plug connector extends into the protection groove.

[0017] A further setting of the present utility model is that: a resisting block is integrally formed on the side wall of the protection groove. The number of the resisting blocks is two, and a clamping hole is formed on the lower side of the resisting block.

[0018] A further setting of the present utility model is that: the waterproof grade of the plug connector is upgraded to IP.

[0019] A further setting of the present utility model is that: a plurality of embedding grooves are symmetrically formed on the left and right sides of the mounting base. A plurality of rubber columns are fixedly connected to the side wall of the extension plate, and the rubber columns are embedded in the embedding grooves.

[0020] In summary, the beneficial effects of the present utility model are as follows:

[0021] The dust-proof plug isolates the inside of the solenoid valve body from the outside atmosphere to prevent impurities from entering the inside of the solenoid valve and damaging the internal structure of the solenoid valve;

[0022] The protection seat can effectively protect the plug connector from being damaged by bumping during transportation and after installation, prevent the plug connector from deforming, and is not easily contacted with external water vapor after the plug connector is inserted into the jack. Description of the Drawings

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 Schematic diagram of the overall structure of the present invention;

[0025] Figure 2 is Figure 1 Schematic diagram of the structure from another perspective;

[0026] Figure 3 is Figure 2 Partial enlarged schematic diagram at position A in

[0027] Figure 4 is Figure 1 Schematic diagram of the structure after removing the pressing plate;

[0028] Figure 5 Schematic diagram of the pressing plate in the present invention.

[0029] Reference numerals in the figure: 11, mounting seat; 12, solenoid valve body; 13, connecting air pipe; 14, dust plug; 15, rubber strip; 16, plug connector; 17, protective shell; 18, slot; 19, threaded hole; 20, pressing plate; 21, limiting chute; 22, limiting rod; 23, protective seat; 24, protective groove; 25, abutting block; 26, clamping hole; 27, elastic clip; 28, shallow groove; 29, threaded shaft. Specific embodiments

[0030] The following will combine the attached Figures 1-5 in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0031] Embodiment:

[0032] Such as Figures 1 to 5As shown in the figure, a horn solenoid valve with good protection effect includes a mounting seat 11, which is installed in a vehicle through fasteners. An electromagnetic valve body 12 is installed on the mounting seat 11. Air intake pipes 13 for connecting a horn and a compressed air source are symmetrically arranged on the left and right sides of the electromagnetic valve body 12. A dust plug 14 is arranged on the air intake pipe 13. The dust plug 14 isolates the inside of the electromagnetic valve body 12 from the outside air, thereby preventing impurities in the air from entering the electromagnetic valve body 12 during the transportation and sale of the horn solenoid valve with good protection effect, causing damage to the internal structure of the electromagnetic valve body 12.

[0033] Before the horn solenoid valve with good protection effect leaves the factory, technicians drag the dust plug 14 and insert the dust plug 14 into the air intake pipe 13. Since the dust plug 14 is made of rubber and has good sealing performance, it can seal the air intake pipe 13, isolating the inside of the electromagnetic valve body 12 from the outside air, so as to prevent impurities in the air from entering the electromagnetic valve body 12 during transportation and sale and polluting the internal environment of the electromagnetic valve body 12.

[0034] Furthermore, in order to prevent the dust plug 14 from being lost during the transportation and sale of the horn solenoid valve with good protection effect, a rubber strip 15 is connected between the dust plug 14 and the mounting seat 11. When installing the horn solenoid valve with good protection effect, if the installation space is relatively compact, the rubber strip 15 is likely to interfere with other components. To this end, fixing mechanisms for fixing the dust plug 14 and the rubber strip 15 are symmetrically arranged on the left and right sides of the mounting seat 11.

[0035] The specific structure of the fixing mechanism is as follows: The fixing mechanism includes a slot 18. A shallow groove 28 with a side opening is formed on the front side of the mounting seat 11. The slot 18 is formed on the bottom surface of the shallow groove 28 and penetrates the mounting seat 11.

[0036] A threaded hole 19 is formed in the mounting seat 11. The threaded hole 19 is located above the slot 18. A threaded shaft 29 is threadedly connected in the threaded hole 19. A pressing plate 20 is rotatably connected to the threaded shaft 29.

[0037] Technicians lift the pressing plate 20 by rotating the threaded shaft 29, so as to facilitate the insertion of the dust plug 14 into the slot 18. Then, the dust plug 14 is inserted into the slot 18 through the shallow groove 28. Subsequently, the threaded shaft 29 is rotated to make the pressing plate 20 press on the dust plug 14, thereby achieving the purpose of fixing the dust plug.

[0038] Moreover, a limiting chute 21 is formed below the slot 18 on the mounting base 11. A limiting rod 22 is fixedly connected to the lower end of the pressing plate 20. The limiting rod 22 is slidably connected within the limiting chute 21. Through the above structure, it is ensured that the pressing plate 20 does not rotate, so as to ensure that the pressing plate 20 can stably press on the dust plug 14;

[0039] In addition, two elastic clips 27 are provided on the mounting base 11. The two elastic clips 27 are respectively located on the left side and the lower side of the slot 18. After the dust plug 14 is fixed, after the dust plug 14 is fixed, the rubber strip 15 is inserted into the two elastic clips 27, thereby restricting the rubber strip 15. After the air horn solenoid valve with good protection effect is installed, the rubber strip 15 will not shake and generate noise during the driving of the vehicle.

[0040] A plug connector 16 is provided on the solenoid valve body 12. The number of the plug connectors 16 is two. A protective shell 17 is installed outside the solenoid valve body 12. A protection mechanism for protecting the plug connector 16 is provided on the protective shell 17.

[0041] The specific structure of the protection mechanism is as follows: The protection mechanism includes a protection base 23. The protection base 23 is integrally formed on the protective shell 17. An upwardly open protection groove 24 is formed in the protection base 23. The end of the plug connector 16 extends into the protection groove 24. The protection base 23 covers the outside of the plug connector 16, so that after the plug connector 16 is inserted into the socket, it is not easy to contact with external water vapor, and the plug connector 16 is protected from being damaged by bumping during transportation or installation. Moreover, the waterproof grade of the plug connector 16 is upgraded from IP55 to IP57, thereby improving the waterproof performance of the plug connector 16.

[0042] Moreover, a resisting block 25 is integrally formed on the side wall of the protection groove 24. An inclined surface is formed at the upper end of the resisting block 25. The number of the resisting blocks 25 is two. A clamping hole 26 is formed on the lower side of each of the resisting blocks 25. One resisting block 25 and one clamping hole 26 form a complete snap structure.

[0043] When installing the air horn solenoid valve with good protection effect, the technician first inserts the plug connector 16 into the jack. During the insertion of the plug connector 16, the hook on the socket abuts against the inclined surface of the resisting block 25 and deforms and enters the protection groove 24. After entering the clamping hole 26, the hook rebounds and resets and is clamped in the clamping hole 26, thereby fixing the protection base 23 and making the connection between the plug connector 16 and the jack more stable;

[0044] Subsequently, the technician installs the mounting base 11 on the mounting platform using fasteners, and then connects the two connecting air pipes 13 to the air horn and the compressed air source respectively, thus completing the installation.

[0045] It should also be noted that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present invention.

[0046] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An air horn solenoid valve with good protection effect, including a mounting base (11), and a solenoid valve body (12) is mounted on the mounting base (11), characterized in that: On the solenoid valve body (12), air intake pipes (13) are symmetrically arranged on the left and right. A dust-proof plug (14) is arranged on the air intake pipe (13), and a rubber strip (15) is connected between the dust-proof plug (14) and the mounting seat (11). On the mounting seat (11), fixing mechanisms for fixing the dust-proof plug (14) are symmetrically arranged on the left and right. On the solenoid valve body (12), plug connectors (16) are arranged. The number of the plug connectors (16) is two. A protective shell (17) is installed outward on the solenoid valve body (12), and a protection mechanism for protecting the plug connectors (16) is arranged on the protective shell (17).

2. The air horn solenoid valve with good protection effect according to claim 1, characterized in that: The fixing mechanism includes a slot (18). On the front side surface of the mounting seat (11), a shallow groove (28) with a side opening is formed. The slot (18) is formed on the bottom surface of the shallow groove (28) and penetrates through the mounting seat (11). A threaded hole (19) is formed in the mounting seat (11). The threaded hole (19) is located above the slot (18). A threaded shaft (29) is in threaded connection in the threaded hole (19). A pressing plate (20) is rotatably connected to the threaded shaft (29). A limiting sliding groove (21) is formed in the mounting seat (11) below the slot (18). A limiting rod (22) is fixedly connected to the lower end of the pressing plate (20), and the limiting rod (22) is slidably connected in the limiting sliding groove (21).

3. The air horn solenoid valve with good protection effect according to claim 2, characterized in that: Two elastic clips (27) are arranged on the mounting seat (11). The two elastic clips (27) are respectively located on the left side and the lower side of the slot (18).

4. A solenoid valve for air horn with good protection effect according to claim 1, characterized in that: The dust-proof plug (14) is made of rubber.

5. The air horn solenoid valve with good protection effect according to claim 1, characterized in that: The protection mechanism includes a protection seat (23). The protection seat (23) is integrally formed on the protective shell (17). The protection seat (23) is provided with a protection groove (24) with an upward opening, and the end of the plug connector (16) extends into the protection groove (24).

6. The air horn solenoid valve with good protection effect according to claim 5, characterized in that: On the side wall of the protection groove (24), two abutting blocks (25) are integrally formed. The number of the abutting blocks (25) is two, and a clamping hole (26) is formed on the lower side of the abutting block (25).

7. The air horn solenoid valve with good protection effect according to claim 1, characterized in that: The waterproof grade of the plug connector (16) is upgraded to IP57.