Efficient dust removal device for powder coating processing
By using switching boards and multi-layer filter structures in the dust removal device, combined with pull rings and pull plate designs, the problem of traditional dust removal devices requiring shutdown and maintenance is solved, efficient switching and convenient maintenance of the filter mechanism are achieved, and dust removal efficiency is improved.
Patent Information
- Application Number
- CN202422469133.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Traditional dust removal devices require shutdown and maintenance after long-term use, resulting in inefficiency and inability to efficiently replace and clean the filter mechanism.
A vertically arranged square tube sliding insert is used to install a switching board, combined with the primary filter, HEPA filter and activated carbon filter, the design of the pull ring and the pull plate can achieve efficient switching of the filter mechanism, which is convenient for maintenance and replacement.
It realizes efficient switching and maintenance of the filter mechanism, improves the convenience and maintenance efficiency of the dust removal device, and ensures the continuity of the dust removal operation.
Smart Images

Figure CN223170569U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal, in particular to an efficient dust removal device for powder coating processing. Background Art
[0002] The sensitivity of paint to microbial attack depends on the chemical properties of the paint and solvent, the type of surface covering, and the conditions to which the paint film is exposed. Paint is widely used as a building material in the construction industry. When existing paint is processed, a variety of powder raw materials need to be mixed and used. Dust is easily generated when adding the powder materials. To ensure the personal safety of personnel, a dust removal device is needed for purification.
[0003] Traditional dust removal devices generally achieve dust removal and filtration operations through a fan and a filtration mechanism. However, the filtration mechanism in the dust removal device is prone to accumulating dust after long-term use. Therefore, it is necessary to stop the machine for maintenance cleaning or replacement operations, and the shutdown operation will waste a lot of time, and the efficiency needs to be improved. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems raised in the above background art, and to propose an efficient dust removal device for powder coating processing.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An efficient dust removal device for powder coating processing includes a vertically arranged square tube. Three horizontally arranged switching plates are slidably inserted into the square tube from top to bottom in sequence. Both inner sides of the square tube are provided with openings corresponding to the switching plates. A first rubber pad is fixedly connected to the inner side wall of the opening. Both ends of the switching plate respectively slide through the opening and are fixedly connected with vertically arranged pull plates. Grooves are provided at the upper ends and near the edges of the left and right ends of the switching plate. A through hole is provided at the inner bottom of the groove. Filtering mechanisms are provided in the grooves of the three switching plates. The three filtering mechanisms are an activated carbon filter screen, a HEPA filter screen, and a primary filter screen from top to bottom in sequence. A limiting ring is provided at the upper end of the filtering mechanism. The limiting ring is in threaded connection with the placement groove. A vertically arranged handle is fixedly connected to the upper end of the limiting ring.
[0007] Preferably, a first magnet is fixedly connected to the side of the pull plate close to the square tube. Slots corresponding to the first magnet are provided on both sides of the square tube. A second magnet attracted to the first magnet is fixedly connected to the inner side wall of the slot.
[0008] Preferably, a pull ring is fixedly connected to the side of the pull plate away from the square tube.
[0009] Preferably, a second rubber pad is fixedly connected to the inner side wall of the pull ring.
[0010] Preferably, protective nets made of metal materials are fixedly embedded near the upper and lower edges inside the square tube respectively.
[0011] Preferably, the square tube is made of metal material.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. In the utility model, through the arrangement of the primary filter screen, HEPA filter screen and activated carbon filter screen, the air passing through the square tube can be filtered and dust removed. Through the arrangement of the pull ring, pull plate and switching plate, the filtering mechanism can be efficiently switched for filtering operation, and then it is convenient for users to maintain, repair or replace the switched filtering mechanism, and the practicability is improved;
[0014] 2. In the utility model, through the arrangement of the limiting ring, the disassembly and assembly process of the filtering mechanism can be simplified, and it is easy to remove for replacement, maintenance, repair and cleaning, and the convenience is improved; the utility model can efficiently switch the filtering mechanism for filtering and dust removal operations, and the filtering mechanism adopts a structure design that is easy to disassemble and maintain, ensuring that it can be efficiently taken out and regularly maintained and repaired. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of a high-efficiency dust removal device for powder coating processing proposed by the utility model;
[0016] Figure 2 is an internal structural diagram of a high-efficiency dust removal device for powder coating processing proposed by the utility model;
[0017] Figure 3 is a schematic top-sectional structural diagram of a high-efficiency dust removal device for powder coating processing proposed by the utility model;
[0018] Figure 4 is a schematic structural diagram of part A of a high-efficiency dust removal device for powder coating processing proposed by the utility model.
[0019] In the figure: 1 - square tube, 2 - switching plate, 3 - pull plate, 4 - first magnet, 5 - limiting ring, 6 - activated carbon filter screen, 7 - HEPA filter screen, 8 - primary filter screen, 9 - pull ring, 10 - first rubber pad, 11 - second magnet, 12 - handle, 13 - second rubber pad, 14 - protective net. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0021] Referring to Figures 1-4 , a highly efficient dust removal device for powder coating processing, including a vertically arranged square tube 1 for circulating waste gas and air. The square tube 1 is made of metal and is used to support the switching plate 2. Protective nets 14 made of metal are fixedly embedded near the upper and lower edges inside the square tube 1 to prevent larger sundries from entering the square tube 1. Three horizontally arranged switching plates 2 are slidably inserted into the square tube 1 from top to bottom to switch the positions of the two grooves. Openings corresponding to the switching plates 2 are provided on both inner sides of the square tube 1. A first rubber pad 10 is fixedly connected to the inner side wall of the opening to improve the sealing performance between the switching plate 2 and the opening. The two ends of the switching plate 2 respectively slide through the opening and are fixedly connected to a vertically arranged pull plate 3 to drive the switching plate 2 to move;
[0022] In this embodiment, a first magnet 4 is fixedly connected to the side of the pull plate 3 close to the square tube 1 to cooperate with the second magnet 11 to attract each other and prevent the pull plate 3 from loosening when not pulled by the user. Slots corresponding to the first magnet 4 are provided on both sides of the square tube 1. A second magnet 11 that attracts the first magnet 4 is fixedly connected to the inner side wall of the slot. A pull ring 9 is fixedly connected to the side of the pull plate 3 away from the square tube 1 to facilitate the user to pull the pull plate 3. A second rubber pad 13 is fixedly connected to the inner side wall of the pull ring 9 to improve the comfort of using the pull ring 9;
[0023] In this embodiment, grooves are provided at the upper ends of the switching plate 2 near the left and right edges. A through hole is provided at the inner bottom of the groove. Filtering mechanisms are provided in the grooves of the three switching plates 2 to filter waste gas and air. The three filtering mechanisms are, from top to bottom, an activated carbon filter screen 6, a HEPA filter screen 7, and a primary filter screen 8, which are used to filter waste gas and air multiple times to achieve the purpose of dust removal. A limiting ring 5 is provided at the upper end of the filtering mechanism to prevent the filtering mechanism from loosening. The limiting ring 5 is threadedly connected to the placement groove. A vertically arranged handle 12 is fixedly connected to the upper end of the limiting ring 5 to facilitate the user to manually rotate the limiting ring 5.
[0024] In this embodiment, first, the upper end of the square tube 1 is connected to an external air suction device (fan). The waste gas is sucked into the square tube 1 by the air suction device and discharged outwards. When passing through the square tube 1, the waste gas will pass through the through holes and grooves, and when passing through the through holes and grooves, it will be filtered through the primary filter 8, HEPA filter 7 and activated carbon filter 6 in sequence, so as to perform dust removal and filtration operations on the waste gas. When maintenance and repair of the primary filter 8, HEPA filter 7 and activated carbon filter 6 are required, since two grooves are provided on each switching plate 2 (each groove is provided with a filtering mechanism, namely the primary filter 8, HEPA filter 7 and activated carbon filter 6), manually pull the pull ring 9 to drive the pull plate 3 to move, drive the switching plate 2 to move through the pull plate 3, and move another groove (the groove outside the square tube 1) to the inside of the square tube 1 through the movement of the switching plate 2 to continue the filtering operation. And the groove that was originally inside the square tube 1 will move outwards from the inside of the square tube 1 as the switching plate 2 moves. At this time, it is convenient for the user to maintain and clean the filtering mechanism in the groove. At the same time, manually rotate the handle 12 to drive the limit ring 5 to rotate, and screw the limit ring 5 out of the groove, then the filtering mechanism can be taken out for replacement operation.
[0025] As mentioned above, the activated carbon filter, HEPA filter and primary filter are existing mature technologies, and their working principles and internal structures are known to those skilled in the art. This application only utilizes their functions and does not improve their internal structures. Therefore, no detailed description is given.
[0026] As mentioned above, the above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.
Claims
1. An efficient dust removal device for powder coating processing, including a vertically arranged square tube (1), characterized in that: Three horizontally arranged switching plates (2) are slidably inserted into the square tube (1) in sequence from top to bottom. Both inner sides of the square tube (1) are provided with openings corresponding to the switching plates (2). A first rubber pad (10) is fixedly connected to the inner side wall of the opening. The two ends of the switching plate (2) respectively slide through the opening and are fixedly connected with vertically arranged pull plates (3). Grooves are arranged at the upper ends of the switching plate (2) and near the edges of the left and right ends. A through port is arranged at the inner bottom of the groove. Filter mechanisms are arranged in the grooves of the three switching plates (2). The three filter mechanisms are, in sequence from top to bottom, an activated carbon filter screen (6), a HEPA filter screen (7), and a primary filter screen (8). A limiting ring (5) is arranged at the upper end of the filter mechanism. The limiting ring (5) is in threaded connection with the placement groove. A vertically arranged handle (12) is fixedly connected to the upper end of the limiting ring (5).
2. The high-efficiency dust removal device for powder coating processing according to claim 1, wherein: A first magnet (4) is fixedly connected to the side of the pull plate (3) close to the square tube (1). Slots corresponding to the first magnet (4) are arranged on both sides of the square tube (1). A second magnet (11) attracted to the first magnet (4) is fixedly connected to the inner side wall of the slot.
3. The high-efficiency dust removal device for powder coating processing according to claim 1, wherein: A pull ring (9) is fixedly connected to the side of the pull plate (3) away from the square tube (1).
4. The high-efficiency dust removal device for powder coating processing according to claim 3, characterized in that: A second rubber pad (13) is fixedly connected to the inner side wall of the pull ring (9).
5. The high-efficiency dust removal device for powder coating processing according to claim 1, wherein: Protective nets (14) made of metal are fixedly embedded near the edges of the upper and lower ends inside the square tube (1).
6. The high-efficiency dust removal device for powder coating processing according to claim 1, wherein: The square tube (1) is made of metal material.