Dust removal device for automobile seat production line
By designing spray and dust collection components on the car seat production line, the problem of dust adhesion during the drying process of seat foam is solved, efficient dust removal is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422137965.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Seat foam is prone to adhere to dust during drying, affecting quality, and it is difficult to effectively remove the seat foam.
A dust removal device for a car seat production line is designed, including a sweeping assembly and a dust collection assembly. The sweeping assembly tilts from top to bottom to blow dust toward the center of the seat foam through the air outlet pipe, and the dust collection assembly tilts from top to bottom to suck away dust, combining an adjustable and locking mechanism to adapt to different foam shapes and positions.
It realizes comprehensive and efficient dust removal of seat foam, improves product quality and production efficiency, and enhances the applicability and stability of the device.
Smart Images

Figure CN223171512U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automotive parts production, and particularly to a dust removal device for an automotive seat production line. Background Art
[0002] Currently, after the foam part of the seat is initially assembled, it generally needs to be individually hung on an automatic conveyor rack and then dried on the automatic conveyor rack for a period of time to volatilize the odor in the foam and avoid affecting human health.
[0003] During the drying process, the seat foam is generally exposed to the natural environment, and the drying time is usually long, generally taking several days. When the dried seat is taken down, various impurities such as dust often adhere to the top of the seat foam, affecting the quality of the seat foam. Utility Model Content
[0004] In order to reduce the influence of dust and other impurities on the seat foam, this application provides a dust removal device for an automotive seat production line.
[0005] The dust removal device for an automotive seat production line provided by this application adopts the following technical solutions:
[0006] A dust removal device for an automotive seat production line includes a spraying and sweeping assembly arranged on one side of the automatic conveyor rack and a dust collection assembly arranged on the other side of the automatic conveyor rack. The air outlet end of the spraying and sweeping assembly is inclined downward from top to bottom towards the center of the seat foam, and the air suction end of the dust collection assembly is inclined downward from top to bottom towards the center of the seat foam.
[0007] By adopting the above technical solutions, the spraying and sweeping assembly can effectively blow the dust on the seat foam, and the dust collection assembly can timely suck away the blown dust, preventing the blown dust from settling on other seat foams, thereby achieving the dust removal effect.
[0008] Optionally, the spraying and sweeping assembly includes a first mounting plate and an air outlet pipe penetrating and installed on the first mounting plate, and the first mounting plate is hinged to the automatic conveyor rack.
[0009] By adopting the above technical solutions, this enables the angle of the air outlet pipe to be adjusted according to the specific position and shape of the seat foam, thus better performing the dust removal work. And it is also convenient to adjust the blowing position to ensure the dust removal effect.
[0010] Optionally, a first damping mechanism is arranged between the first mounting plate and the automatic conveyor rack.
[0011] By adopting the above technical solutions, the stability of the structure is increased to ensure that the spraying and sweeping assembly does not move unexpectedly during the dust removal process, thereby ensuring the stability and reliability of the dust removal effect.
[0012] Optionally, the air outlet pipe slidably penetrates through the first mounting plate, and a first locking member for locking the position of the air outlet pipe is provided on the first mounting plate.
[0013] By adopting the above technical solution, such a design enables the air outlet pipe to not only freely slide on the first mounting plate to adjust its position, but also be firmly locked after being adjusted to a suitable position, thereby improving the flexibility and practicality of the entire dust removal device.
[0014] Optionally, a plurality of the spraying and sweeping assemblies are arranged along the conveying direction of the automatic conveying rack, and the hinging angles of the plurality of first mounting plates with the automatic conveying rack are different so that the air outlet ends of different air outlet pipes face different positions of the seat foam.
[0015] By adopting the above technical solution, such a design can ensure that the air outlet ends of different air outlet pipes can face different positions of the seat foam, thereby achieving a more comprehensive and dead - angle - free cleaning effect.
[0016] Optionally, the dust collection assembly includes a second mounting plate, a suction pipe, and a dust collection hood. The second mounting plate is hinged to the automatic conveying rack. The suction pipe is installed through the second mounting plate, and the dust collection hood is connected to the suction end of the suction pipe.
[0017] By adopting the above technical solution, it is ensured that the dust collection assembly can freely adjust its angle and position within a certain range, so as to effectively collect and process dust and other impurities blown up during the dust removal process, thereby ensuring the cleanliness of the production environment.
[0018] Optionally, a second damping mechanism is provided between the second mounting plate and the automatic conveying rack.
[0019] By adopting the above technical solution, this can effectively prevent the dust collection assembly from moving or shifting and other adverse situations due to accidental touch or other external forces during the working process.
[0020] Optionally, the suction pipe slidably penetrates through the second mounting plate, and a second locking member for locking the position of the suction pipe is provided on the second mounting plate.
[0021] By adopting the above technical solution, the distance between the dust collection hood and the seat foam can be adjusted more conveniently to improve the dust suction effect.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. By providing the spraying and sweeping assembly and the dust collection assembly, the dust removal device can automatically perform a comprehensive and efficient dust removal treatment on the seat foam, thereby improving the product quality and production efficiency.
[0024] 2. The adjustable design of the spraying and sweeping assembly and the dust collection assembly enables the device to flexibly adapt to seat foams of different sizes and shapes for dust removal work, enhancing the dust removal effect while improving the applicability of the device.
[0025] 3. By setting the damping mechanism and the locking member, the stability and reliability of the dust removal device during use are enhanced. Description of the Drawings
[0026] Figure 1 is the overall structural schematic diagram of the embodiment of the present application.
[0027] Figure 2 is the side view of the overall structure of the embodiment of the present application.
[0028] Description of the Reference Numerals:
[0029] 10. Seat foam; 11. Automatic conveying rack; 12. Hook; 20. Spraying and sweeping assembly; 21. First mounting plate; 22. Air outlet pipe; 23. First locking member; 30. Dust collection assembly; 31. Second mounting plate; 32. Air suction pipe; 33. Dust collection hood; 34. Second locking member. Detailed Description of the Embodiment
[0030] The following will further describe the present application in detail with reference to the Figure 1-2 drawings.
[0031] In the related art, referring to Figure 1 , the seat foam 10 is hung on the automatic conveying rack 11 through the hook 12, and the automatic conveying rack 11 drives the hook 12 to move to realize the continuous conveyance of the seat foam 10. The automatic conveying rack 11 is a prior art and will not be elaborated here.
[0032] A dust removal device for an automobile seat production line provided by an embodiment of the present application, please refer to Figure 1 and Figure 2 , including a spraying and sweeping assembly 20 arranged on one side of the automatic conveying rack 11 and a dust collection assembly 30 arranged on the other side of the automatic conveying rack 11. The air outlet end of the spraying and sweeping assembly 20 is inclined downward from top to bottom towards the center of the seat foam 10 for blowing up dust and other impurities on the seat foam 10; while the air suction end of the dust collection assembly 30 is also inclined downward from top to bottom towards the center of the seat foam 10 to timely suck away the dust blown up by the spraying and sweeping assembly 20 to ensure the realization of the dust removal effect.
[0033] Specifically, the spraying and sweeping assembly 20 includes a first mounting plate 21 and an air outlet pipe 22. The first mounting plate 21 is connected to the automatic conveying rack 11 through a hinge or other articulated structure, enabling the air outlet pipe 22 to adjust its spraying angle with a certain degree of freedom, better adapting to the specific position and shape of the seat foam 10, and further optimizing the dust removal effect. The air outlet pipe 22 is installed through the first mounting plate 21, and blows up dust and other impurities from the seat foam 10 through its air jet end.
[0034] Optionally, a nozzle may be provided at the air jet end of the air outlet pipe 22. The nozzle is designed as a flat structure, and its air jet surface faces the seat foam 10. Such a design can make the air jet more uniform and have a wider coverage area, thereby improving the dust removal efficiency.
[0035] To increase the stability of the spraying and sweeping assembly 20 and prevent accidental movement during the dust removal process, a first damping mechanism (not shown in the figure) is further provided between the first mounting plate 21 and the automatic conveying rack 11. The first damping mechanism can adopt a damping hinge or a similar damping structure, and reduces the shaking of the spraying and sweeping assembly 20 during the adjustment process by providing a certain damping force, thereby ensuring the stability and reliability of the dust removal effect.
[0036] In addition, to adapt to seat foams 10 of different sizes and shapes, the air outlet pipe 22 is designed to be slidable on the first mounting plate 21 and is locked by a first locking member 23 after being adjusted to a suitable position. Such a design not only ensures that the dust removal device can adapt to the dust removal requirements in different situations, but also ensures the stability of the position of the air outlet pipe 22 during the dust removal process. Optionally, the first locking member 23 can be a wing bolt, and the wing bolt is threadedly connected to the first mounting plate 21, and the end of the wing bolt abuts against the air outlet pipe 22 to fix the air outlet pipe 22.
[0037] To achieve a more comprehensive and dead - angle - free cleaning effect, multiple spraying and sweeping assemblies 20 in this embodiment are arranged along the conveying direction of the automatic conveying rack 11, and the articulation angles of the multiple first mounting plates 21 with the automatic conveying rack 11 are designed to be different, so that the air outlet ends of different air outlet pipes 22 can face different positions of the seat foam 10 for air jet dust removal.
[0038] In addition, the dust collection assembly 30 includes a second mounting plate 31, a suction pipe 32, and a dust collection hood 33. The second mounting plate 31 is also articulated to the automatic conveying rack 11 through structures such as hinges, enabling the dust collection assembly 30 to freely adjust its angle and position within a certain range. The suction pipe 32 is installed through the second mounting plate 31, and sucks in dust and other impurities blown up by the spraying and sweeping assembly 20 through the connected dust collection hood 33, ensuring the cleanliness of the production environment.
[0039] Similarly, in order to improve the stability of the dust collection assembly 30 during use, a second damping mechanism is also provided between the second mounting plate 31 and the automatic conveying rack 11. In order to adapt to dust removal work for seat foams 10 of different sizes and shapes, the suction pipe 32 is also designed to be slidably penetrated through the second mounting plate 31, and by providing a second locking member 34 on the second mounting plate 31, the second mounting plate 31 is fixed by the second locking member 34 after the position is adjusted. The second locking member 34 can also be a wing bolt.
[0040] Secondly, the dust collection hood 33 is specifically embodied as being made of a flexible material in this embodiment and is designed to be able to cover the upper part of the seat foam 10. The dust collection hood 33 made of a flexible material can better adapt to seat foams 10 of different shapes and sizes for dust removal work, and can also improve the collection efficiency of dust and other impurities.
[0041] The dust removal device described in the specific embodiments of the present application not only has application prospects in the automotive seat production line, but also has broad application potential in other industrial production environments that require dust removal treatment. By flexibly adjusting and optimizing the design parameters and usage methods of the spraying and sweeping assembly 20 and the dust collection assembly 30, the applicability and dust removal effect of the dust removal device can be further improved.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A dust removal device for an automobile seat production line, characterized in that, It includes a spraying and sweeping assembly (20) arranged on one side of the automatic conveyor rack (11) and a dust collection assembly (30) arranged on the other side of the automatic conveyor rack (11). The air outlet end of the spraying and sweeping assembly (20) is inclined downward from top to bottom towards the center of the seat foam (10), and the suction end of the dust collection assembly (30) is inclined downward from top to bottom towards the center of the seat foam (10); The spraying and sweeping assembly (20) includes a first mounting plate (21) and an air outlet pipe (22) penetrating and mounted on the first mounting plate (21). The first mounting plate (21) is hinged to the automatic conveyor rack (11); The dust collection assembly (30) includes a second mounting plate (31), a suction pipe (32) and a dust collection hood (33). The second mounting plate (31) is hinged to the automatic conveyor rack (11). The suction pipe (32) is penetratingly mounted on the second mounting plate (31), and the dust collection hood (33) is connected to the suction end of the suction pipe (32); A first damping mechanism is arranged between the first mounting plate (21) and the automatic conveyor rack (11); The air outlet pipe (22) slidably penetrates the first mounting plate (21), and a first locking member (23) for locking the position of the air outlet pipe (22) is arranged on the first mounting plate (21).
2. The dust removal device for an automotive seat production line according to claim 1, characterized in that: The spraying and sweeping assemblies (20) are arranged in multiple along the conveying direction of the automatic conveyor rack (11), and the hinging angles of the multiple first mounting plates (21) with the automatic conveyor rack (11) are different so that the air outlet ends of different air outlet pipes (22) face different positions of the seat foam (10).
3. The dust removal device for an automotive seat production line according to claim 1, wherein: A second damping mechanism is arranged between the second mounting plate (31) and the automatic conveyor rack (11).
4. A dust removal device for an automobile seat production line according to claim 1, characterized in that: The suction pipe (32) slidably penetrates the second mounting plate (31), and a second locking member (34) for locking the position of the suction pipe (32) is arranged on the second mounting plate (31).