Zinc powder discharging device for zinc powder furnace
Through the electrostatic funnel, track wheel and motor-driven crawler wheel structure, combined with the fire-proof pipeline design, the problem of insufficient sealing of the traditional zinc powder furnace discharge device is solved, stable transportation and safe discharge of zinc powder are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422561912.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The traditional zinc powder furnace discharge device lacks effective sealing measures, which leads to the dissipation of zinc powder dust, causing air pollution and health threats, and also has fire risks and environmental violations.
A discharge device for zinc powder furnace was designed, using an electrostatic funnel, a track wheel and a motor-driven track wheel structure, combined with fireproof pipes and observation glass, to ensure the continuity, stability and safety of zinc powder transportation and reduce zinc powder pollution and fire risks.
It improves the safety and controllability of zinc powder discharge, reduces zinc powder pollution and oxidation, improves discharge efficiency and product quality, reduces fire risks, and enhances the automation and safety of operations.
Smart Images

Figure CN223175305U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc powder discharging devices, and particularly relates to a zinc powder discharging device for a zinc powder furnace. Background Art
[0002] In the zinc powder smelting and processing industry, as a key equipment, the zinc powder furnace undertakes the important task of melting zinc raw materials at high temperature and atomizing them into fine powders. However, with the continuous progress of industrial technology and the increasingly strict environmental protection requirements, the traditional zinc powder furnace discharging device has gradually revealed various limitations.
[0003] During the process of discharging zinc powder from the furnace to the collection system, the traditional discharging device lacks effective sealing measures, resulting in the easy escape of zinc powder dust into the surrounding environment, causing serious air pollution. This not only affects the air quality in the production workshop but also may pose a threat to the health of operators. At the same time, it also violates the strict environmental protection requirements of modern industrial production. Since zinc powder has a certain explosion hazard, special attention should be paid to fire and explosion prevention measures during the production process. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a zinc powder discharging device for a zinc powder furnace, which enhances the safety and controllability of operation, reduces manual intervention, reduces the fire risk, reduces zinc powder pollution and oxidation.
[0005] To achieve the above purpose, a zinc powder discharging device for a zinc powder furnace is provided, which includes an upper shell. The lower end of the upper shell is fixedly connected with a lower shell. A rotatable shaft is penetrated through the upper shell. One side of the rotatable shaft is fixedly connected with a handrail pulley. One side of the upper shell is movably connected with a sliding cover. The sliding cover is fixedly connected with symmetrically arranged sliding cover sliders on the left and right. The inner wall of the upper shell is fixedly connected with a slider track. A static electricity funnel is arranged below the rotatable shaft. One side of the lower shell is fixedly connected with a fireproof pipeline. A crawler wheel is movably connected inside the lower shell. The outer side of the crawler wheel is movably connected with a crawler belt pulley.
[0006] According to the zinc powder discharging device for a zinc powder furnace, one side of the inner wall of the upper shell is fixedly connected with a shaft sleeve, and one end of the rotatable shaft is movably connected inside the shaft sleeve.
[0007] According to the zinc powder discharging device for a zinc powder furnace, one side of the sliding cover is fixedly connected with a sliding cover handle, and one side of the sliding cover is fixedly connected with an observation frame. An observation glass is fixedly connected inside the observation frame.
[0008] According to the zinc powder discharging device for a zinc powder furnace, one side of the crawler wheel is movably connected with a fixing frame, and a fixedly connected static electricity baffle is arranged on the fixing frame.
[0009] According to the zinc powder discharging device for a zinc powder furnace described above, a storage frame is movably connected to one side of the lower shell, a frame handle is fixedly connected to one side of the storage frame, and symmetric frame pulleys are movably connected to the storage frame.
[0010] According to the zinc powder discharging device for a zinc powder furnace described above, a zinc powder furnace is fixedly connected to the rotating shaft, the zinc powder furnace is arranged above the electrostatic funnel, and the electrostatic funnel is arranged above the track pulley.
[0011] According to the zinc powder discharging device for a zinc powder furnace described above, a motor is fixedly connected to one side of the lower shell, the shaft on the motor is movably connected to the motor base, and the motor drives the track wheel to rotate.
[0012] According to the zinc powder discharging device for a zinc powder furnace described above, spray heads are evenly and fixedly arranged on the fire prevention pipeline, a steering shaft is movably connected to the fire prevention pipeline, a water pipe sleeve is fixedly connected to the input end of the fire prevention pipeline, and a valve is movably connected above the water pipe sleeve.
[0013] Advantageous effects:
[0014] 1. By designing the handrail pulley and sliding cover structure, the operator can easily operate when opening or closing the upper shell, reducing the manpower requirement and improving the work efficiency. The setting of the observation frame and the observation glass allows the operator to visually monitor the state of the zinc powder during the operation, timely discover and handle problems, enhancing the safety and controllability of the operation. The adoption of the electrostatic funnel, combined with the design of the track pulley and the track wheel, ensures the continuity and stability of the zinc powder during the transportation process, effectively avoiding the blockage and leakage of the zinc powder and improving the discharging efficiency of the zinc powder. The rotation mechanism of the track wheel driven by the motor makes the zinc powder transmission more automated, reducing the manual intervention and improving the overall work efficiency.
[0015] 2. The design of the fire prevention pipeline on one side of the lower shell, with a steering shaft arranged on the fire prevention pipeline, and a water pipe sleeve fixedly connected to the input end of the fire prevention pipeline, and a valve movably connected to the water pipe sleeve, provides additional safety protection for the zinc powder leakage or fire source in case of an accident, effectively reducing the fire risk and ensuring the safety of the production site. The design of the electrostatic funnel helps to reduce the pollution and oxidation of the zinc powder during the transportation process, maintaining the purity and activity of the zinc powder, thereby improving the quality and stability of the product.
[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the drawings
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments; [[ID=2,8]]
[0018] Figure 1 Isometric view of a zinc powder discharging device for a zinc powder furnace proposed by the present utility model;
[0019] Figure 2 Left half-sectional view of a zinc powder discharging device for a zinc powder furnace proposed by the present utility model;
[0020] Figure 3 Front half-sectional view of a zinc powder discharging device for a zinc powder furnace proposed by the present utility model;
[0021] Figure 4 Rear view of a zinc powder discharging device for a zinc powder furnace proposed by the present utility model.
[0022] Figure 5 Fire prevention structure diagram of a zinc powder discharging device for a zinc powder furnace proposed by the present utility model.
[0023] Legend:
[0024] 1. Upper shell; 2. Lower shell; 3. Rotating shaft; 4. Zinc powder furnace; 5. Slide cover; 6. Slide cover handle; 7. Observation glass; 8. Observation frame; 9. Slide cover slider; 10. Slide block track; 11. Electrostatic funnel; 12. Storage frame; 13. Frame handle; 14. Track wheel; 15. Track leather wheel; 16. Fixed frame; 17. Electrostatic baffle; 18. Motor base; 19. Fire prevention pipe; 20. Handrail runner; 21. Motor; 22. Frame pulley; 23. Rotating shaft sleeve; 24. Steering shaft; 25. Sprayer; 26. Water pipe sleeve; 27. Valve. Detailed implementation manners
[0025] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0026] Refer to Figures 1-4, in an embodiment of the present utility model, a zinc powder discharging device for a zinc powder furnace includes an upper shell 1, and a lower shell 2 is fixedly connected to the lower end of the upper shell 1. A rotatable shaft 3 is penetrated through the upper shell 1. On one side of the rotatable shaft 3, a handwheel 20 is fixedly connected. The operator can easily control the left and right rotation of the zinc powder furnace 4 by rotating the handwheel 20, which is convenient for daily maintenance and zinc powder discharging operations. On one side of the upper shell 1, a sliding cover 5 is movably connected. On the sliding cover 5, symmetrically arranged sliding cover sliders 9 are fixedly connected. On the inner wall of the upper shell 1, a slider track 10 is fixedly connected, ensuring the stability and smoothness of the sliding cover 5 during the opening and closing process. Below the rotatable shaft 3, an electrostatic funnel 11 is provided. On one side of the lower shell 2, a fireproof pipe 19 is fixedly connected. Inside the lower shell 2, a crawler wheel 14 is movably connected, and a crawler belt pulley 15 is movably connected to the outside of the crawler wheel 14.
[0027] On one side of the inner wall of the upper shell 1, a shaft sleeve 23 is fixedly connected, and one end of the rotatable shaft 3 is movably connected inside the shaft sleeve 23.
[0028] On one side of the sliding cover 5, a sliding cover handle 6 is fixedly connected. On one side of the sliding cover 5, an observation frame 8 is fixedly connected, and an observation glass 7 is fixedly connected inside the observation frame 8, allowing the operator to directly observe the state of the internal zinc powder without opening the sliding cover, improving the safety and efficiency of the operation.
[0029] On one side of the crawler wheel 14, a fixing frame 16 is movably connected, and an electrostatic baffle 17 is fixedly connected on the fixing frame 16 to prevent zinc powder from splashing and static electricity from generating.
[0030] On one side of the lower shell 2, a storage bin 12 is movably connected. On one side of the storage bin 12, a bin handle 13 is fixedly connected. On the storage bin 12, symmetrically arranged bin pulleys 22 are movably connected, making the loading, unloading and movement of the storage bin easy and fast.
[0031] On the rotatable shaft 3, a zinc powder furnace 4 is fixedly connected. The zinc powder furnace 4 is arranged above the electrostatic funnel 11, and the electrostatic funnel 11 is arranged above the crawler belt pulley 15.
[0032] On one side of the lower shell 2, a motor 21 is fixedly connected. The shaft on the motor 21 is movably connected to the motor base 18, and the motor 21 drives the crawler wheel 14 to rotate.
[0033] On the fireproof pipe 19, fixedly connected nozzles 25 are evenly arranged. On the fireproof pipe 19, a steering shaft 24 is movably connected, providing comprehensive fire protection at multiple angles. At the input end of the fireproof pipe 19, a water pipe sleeve 26 is fixedly connected, and a valve 27 is movably connected above the water pipe sleeve 26.
[0034] Working principle: The rotating shaft 3 passes through the upper shell 1 and is movably connected to the rotating shaft sleeve 23, ensuring that the zinc powder furnace 4 can rotate stably in the horizontal direction. The operator can easily control the rotation of the zinc powder furnace 4 by turning the handrail wheel 20, making the zinc powder discharging operation more flexible. When the zinc powder is discharged from the zinc powder furnace 4, the zinc powder falls into the electrostatic funnel 11 provided below. The electrostatic funnel 11 utilizes static electricity to effectively prevent the static electricity sparks generated by friction during the transportation of the zinc powder. The outlet of the electrostatic funnel 11 is directly above the track pulley 15. The track wheel 14 is installed in the lower shell 2 and forms a conveyor belt through the outer track pulley 15. The motor 21 is connected to the motor base 18 through a shaft to provide power for the track wheel 14 and drive the rotation. As the track wheel 14 rotates, the track pulley 15 also starts to move, and the track pulley 15 transports the zinc powder to the storage frame 12. The design of the storage frame 12 takes into account the convenience of loading, unloading and moving. It is equipped with symmetrically arranged frame pulleys 22 on the left and right and a frame handle 13 for easy gripping. When the zinc powder is transported above the storage frame 12, it will naturally fall into it for collection. The operator can easily take out the storage frame 12 filled with zinc powder from the device by pushing or pulling the frame handle 13 and utilizing the rolling action of the frame pulleys 22. To improve the safety and efficiency of the operation, a sliding cover 5 is movably connected to one side of the upper shell 1. The sliding cover 5 is equipped with an observation frame 8 and an observation glass 7, allowing the operator to directly observe the state of the internal zinc powder without opening the sliding cover. In addition, a fire prevention pipe 19 is fixed to one side of the lower shell 2 as a preventive measure against sudden fires. An electrostatic baffle 17 is installed on the fixed frame 16 on one side of the track wheel 14, effectively preventing the splashing and static electricity generation of the zinc powder during transportation.
[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the gist of the present utility model.
Claims
1. A zinc powder discharging device for a zinc powder furnace, comprising an upper shell (1), characterized in that: The lower end of the upper shell (1) is fixedly connected to the lower shell (2). A rotatable shaft (3) is passed through the upper shell (1). On one side of the rotatable shaft (3), an armrest wheel (20) is fixedly connected. On one side of the upper shell (1), a sliding cover (5) is movably connected. On the sliding cover (5), symmetrically arranged sliding cover sliders (9) are fixedly connected. On the inner wall of the upper shell (1), a slider track (10) is fixedly connected. Below the rotatable shaft (3), an electrostatic funnel (11) is provided. On one side of the lower shell (2), a fireproof pipe (19) is fixedly connected. Inside the lower shell (2), a crawler wheel (14) is movably connected. On the outside of the crawler wheel (14), a crawler belt wheel (15) is movably connected.
2. The zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On one side of the inner wall of the upper shell (1), a rotatable shaft sleeve (23) is fixedly connected. One end of the rotatable shaft (3) is movably connected inside the rotatable shaft sleeve (23).
3. The zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On one side of the sliding cover (5), a sliding cover handle (6) is fixedly connected. On one side of the sliding cover (5), an observation frame (8) is fixedly connected. Inside the observation frame (8), an observation glass (7) is fixedly connected.
4. A zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On one side of the crawler wheel (14), a fixing frame (16) is movably connected. On the fixing frame (16), a fixedly connected electrostatic baffle (17) is mounted.
5. The zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On one side of the lower shell (2), a storage bin (12) is movably connected. On one side of the storage bin (12), a bin handle (13) is fixedly connected. On the storage bin (12), symmetrically arranged bin pulleys (22) are movably connected.
6. The zinc powder discharging device for a zinc powder furnace according to claim 1, wherein On the rotatable shaft (3), a zinc powder furnace (4) is fixedly connected. The zinc powder furnace (4) is arranged above the electrostatic funnel (11), and the electrostatic funnel (11) is arranged above the crawler belt wheel (15).
7. The zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On one side of the lower shell (2), a motor (21) is fixedly connected. The shaft on the motor (21) is movably connected to the motor base (18), and the motor (21) drives the crawler wheel (14) to rotate.
8. The zinc powder discharging device for a zinc powder furnace according to claim 1, characterized in that, On the fireproof pipe (19), evenly arranged fixedly connected nozzles (25) are provided. On the fireproof pipe (19), a steering shaft (24) is movably connected. At the input end of the fireproof pipe (19), a water pipe sleeve (26) is fixedly connected. Above the water pipe sleeve (26), a valve (27) is movably connected.