Junction box of electric vehicle

By introducing positive and negative pole magnets and knob structures into the electric vehicle junction box, combined with silicone wire pipes and fixing grooves, the problems of low sealing and inconvenient disassembly are solved, and the effect of high sealing and convenient operation is achieved.

CN223181758UActive Publication Date: 2025-08-01ANGQIN PLASTIC IND (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421757190.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-08-01
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing electric vehicle junction boxes are not sealed, dust is prone to accumulate at the wiring, and are not convenient to disassemble and assemble, which poses safety hazards.

Method used

An electric vehicle junction box including housing assembly, locking assembly and wiring assembly was designed to achieve sealing locking using positive and negative magnets and knob structures, and combined with silicone wire tubes and fixing groove structures to ensure rapid installation and sealing.

Benefits of technology

It improves the sealing of the junction box, avoids dust accumulation, ensures safety, and achieves convenient operation of quick disassembly and quick installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric vehicle junction box, and particularly relates to the technical field of electric vehicle parts, the electric vehicle junction box comprises a shell assembly, one side of the shell assembly is fixedly connected with a locking assembly, and an inner cavity of the shell assembly is provided with a wiring assembly; the locking assembly comprises two movable assemblies which are symmetrically arranged, and the two movable assemblies are fixedly connected; the movable assembly comprises a first locking plate, a second locking plate is arranged at the bottom of the first locking plate, sliding grooves are formed in the surfaces of the first locking plate and the second locking plate, limiting strips are fixedly connected to the positions, corresponding to the sliding grooves, of the second locking plate, sliding rings are movably connected to the positions, corresponding to the sliding grooves, of the first locking plate, and connecting strips are fixedly connected to one sides of the sliding rings. Knobs are fixedly connected to the sides, away from the sliding rings, of the connecting strips. Potential safety hazards caused by dust accumulation at the wiring position due to low sealing performance, electric leakage and sparking possibly caused by long-time non-cleaning, fire disasters caused by electric leakage and sparking, influence on the performance, heat dissipation and service life of electric appliances and the like are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle components, and more specifically, the utility model relates to an electric vehicle junction box. Background Technique

[0002] At the joint part of electric wires, for example, when the wire length is relatively long or the wire pipe needs to turn a corner, a junction box is used as a transition. The wire pipe is connected to the junction box, and the wires inside the pipe are connected in the junction box, which plays a role in protecting and connecting the wires. In an electric vehicle, a junction box is often used for wiring, and the junction box for electric vehicles is mainly used for the connection between the controller and the power supply.

[0003] In the existing junction boxes commonly seen, the sealing performance during use is not high, resulting in frequent dust accumulation at the wiring part. If not cleaned for a long time, it may cause electric leakage and sparking, leading to a fire, affecting the performance, heat dissipation and service life of electrical appliances, etc., causing potential safety hazards. After improving the sealing performance, the common fixing method is bolt fixing, which is not portable and convenient, and it is impossible to achieve the effect of quick disassembly and assembly without tools. Therefore, an electric vehicle junction box is introduced to solve such problems. Content of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides an electric vehicle junction box. The technical problem to be solved by the present invention is that the existing electric vehicle junction box has low sealing performance, and dust is likely to accumulate at the wiring part, causing potential hazards, and the disassembly and assembly are not convenient enough.

[0005] To achieve the above object, the utility model provides the following technical solution: An electric vehicle junction box, including a housing assembly, one side of the housing assembly is fixedly connected with a locking assembly, and a wiring assembly is arranged in the inner cavity of the housing assembly;

[0006] The locking assembly includes two symmetrically arranged movable assemblies, and the two movable assemblies are fixedly connected;

[0007] The movable assembly includes a first lock plate, a second lock plate is arranged at the bottom of the first lock plate, sliding grooves are formed on the surfaces of the first lock plate and the second lock plate, a limiting strip is fixedly connected at the position corresponding to the second lock plate and the sliding groove, a sliding ring is movably connected at the position corresponding to the first lock plate and the sliding groove, a connecting strip is fixedly connected to one side of the sliding ring, and a knob is fixedly connected to the side of the connecting strip away from the sliding ring.

[0008] In a preferred embodiment, the housing assembly includes an upper housing, a lower housing is provided at the bottom of the upper housing, a hinge is provided on a side of the upper housing away from the first locking plate, the upper housing and the lower housing are fixedly connected through the hinge, fixing grooves are formed at corresponding positions of the upper housing and the lower housing, and wire pipes are fixedly connected to both sides of the upper housing and the lower housing.

[0009] In a preferred embodiment, the wiring assembly includes two symmetrically arranged fixing components, the two fixing components are fixedly connected, the fixing component includes a wiring board, a plurality of baffles are fixedly connected to the top of the wiring board, a power connection post is arranged between the plurality of baffles, the bottom of the power connection post is fixedly connected to the top of the wiring board, and a fixing ring is threadedly connected to the outer surface of the power connection post.

[0010] In a preferred embodiment, positive magnets are provided at both ends of the limiting strip, and negative magnets are provided at both ends of the sliding ring.

[0011] In a preferred embodiment, the fixing groove is the same size as the wiring board, and the inner walls of the wire pipes and the inner walls of the upper housing and the lower housing are made of silica gel material.

[0012] In a preferred embodiment, all components of the wiring assembly are made of insulating material.

[0013] Technical effects and advantages of the present utility model:

[0014] 1. By providing the first locking plate, the second locking plate, the sliding groove, the limiting strip, the sliding ring, the connecting strip, and the knob, the present utility model can directly rotate the knob during later use, and the sliding ring is driven to rotate by the knob. When the knob is in the horizontal state, the first locking plate and the second locking plate are not locked. When the knob is rotated to the vertical state, the first locking plate and the second locking plate are locked. By providing positive and negative magnets at both ends of the limiting strip and the sliding ring, it can be ensured that the knob and the sliding ring will not rotate automatically when not rotated manually, ensuring the sealing performance after the upper housing and the lower housing are locked, preventing dust from accumulating inside and causing potential safety hazards, and making disassembly and assembly more convenient, improving the safety and portability of the junction box during use.

[0015] 2. By providing the upper housing, the lower housing, the hinge, the fixing groove, the wire pipe, the wiring board, the baffle, the power connection post, and the fixing ring, during later use, when the junction box is connected with a wire harness, the wire harness can be fixed on both the upper and lower sides of the wiring board. Since the fixing groove is the same size as the wiring board, the wiring board can be directly placed in the fixing groove, and then the upper housing and the lower housing are locked through the locking assembly, achieving the effect of quick locking and quick opening. By providing silica gel material on the inner wall of the wire pipe, it can prevent dust from entering the junction box through the wire pipe, improving the sealing performance of the device. Description of the Drawings

[0016] Figure 1 This is the schematic diagram of the overall structure of the present utility model.

[0017] Figure 2 This is the sectional view of the overall structure of the present utility model.

[0018] Figure 3 This is the exploded view of the housing assembly structure of the present utility model.

[0019] Figure 4 This is the exploded view of the locking assembly structure of the present utility model.

[0020] Figure 5 This is the schematic diagram of the wiring assembly structure of the present utility model.

[0021] The reference numerals are: 1. Housing assembly; 11. Upper housing; 12. Lower housing; 13. Hinge; 14. Fixed groove; 15. Cable conduit; 2. Locking assembly; 21. First lock plate; 22. Second lock plate; 23. Sliding groove; 24. Limiting strip; 25. Sliding ring; 26. Connecting strip; 27. Knob; 3. Wiring assembly; 31. Wiring board; 32. Baffle; 33. Electric connection post; 34. Fixed ring. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides an electric vehicle junction box, which includes a housing assembly 1. One side of the housing assembly 1 is fixedly connected with a locking assembly 2, and a wiring assembly 3 is arranged in the inner cavity of the housing assembly 1;

[0024] The locking assembly 2 includes two symmetrically arranged movable components, and the two movable components are fixedly connected;

[0025] The movable component includes a first lock plate 21. A second lock plate 22 is arranged at the bottom of the first lock plate 21. Sliding grooves 23 are formed on the surfaces of the first lock plate 21 and the second lock plate 22. A limiting strip 24 is fixedly connected to the position corresponding to the sliding groove 23 on the second lock plate 22. A sliding ring 25 is movably connected to the position corresponding to the sliding groove 23 on the first lock plate 21. A connecting strip 26 is fixedly connected to one side of the sliding ring 25, and a knob 27 is fixedly connected to the side of the connecting strip 26 away from the sliding ring 25.

[0026] Among them, the outer shell assembly 1 includes an upper shell 11. A lower shell 12 is provided at the bottom of the upper shell 11. A hinge 13 is provided on the side of the upper shell 11 away from the first locking plate 21. The upper shell 11 and the lower shell 12 are fixedly connected through the hinge 13. Fixed slots 14 are provided at the corresponding positions of the upper shell 11 and the lower shell 12. Wiring pipes 15 are fixedly connected to both sides of the upper shell 11 and the lower shell 12.

[0027] Among them, the wiring assembly 3 includes two symmetrically arranged fixing components. The two fixing components are fixedly connected. The fixing component includes a wiring board 31. A plurality of baffle plates 32 are fixedly connected to the top of the wiring board 31. A power connection post 33 is arranged between the plurality of baffle plates 32. The bottom of the power connection post 33 is fixedly connected to the top of the wiring board 31. A fixing ring 34 is threadedly connected to the outer surface of the power connection post 33.

[0028] Among them, positive magnets are provided at both ends of the limiting strip 24, and negative magnets are provided at both ends of the sliding ring 25; it can ensure that the knob 27 and the sliding ring 25 will not rotate automatically when not rotated by human force, ensuring the sealing performance after locking between the upper shell 11 and the lower shell 12.

[0029] Among them, the size of the fixed slot 14 is the same as that of the wiring board 31, and the inner walls of the wiring pipes 15 and the inner walls of the upper shell 11 and the lower shell 12 are made of silica gel material; it can ensure that there will be no gaps after installation, preventing dust accumulation inside.

[0030] Among them, all components of the wiring assembly 3 are made of insulating materials; during later use, there will be no conductive situation, ensuring the use safety.

[0031] Working principle of the present utility model:

[0032] During use, first rotate the knob 27 to the horizontal state, then open the upper shell 11 fixedly connected to the first locking plate 21, take out the internal wiring assembly 3, then remove the fixing ring 34 on the wiring assembly 3, then connect the cable to be wired through the power connection post 33. After the connection is completed, sleeve the fixing ring 34 around the power connection post 33, then place the entire wiring assembly 3 at the position of the fixed slot 14. After arranging the wire harnesses on both sides, then merge the upper shell 11 and the lower shell 12, making the wire harnesses on both sides fit with the inner walls of the wiring pipes 15, and then rotate the knob 27 on one side of the upper shell 11 and the lower shell 12 to make the knob 27 in a vertical state, making the merging state of the upper shell 11 and the lower shell 12 more tight, thus avoiding the problem of dust accumulation causing potential hazards and being inconvenient for disassembly and assembly.

[0033] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "linked" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0034] Second: In the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0035] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An electric vehicle junction box, comprising a housing assembly (1), characterized in that: One side of the housing assembly (1) is fixedly connected to a locking assembly (2), and a wiring assembly (3) is disposed inside the housing assembly (1); The locking assembly (2) includes two symmetrically arranged movable assemblies, and the two movable assemblies are fixedly connected; The movable assembly includes a first locking plate (21), a second locking plate (22) is disposed at the bottom of the first locking plate (21), sliding grooves (23) are formed on the surfaces of the first locking plate (21) and the second locking plate (22), a limiting strip (24) is fixedly connected to the position corresponding to the sliding groove (23) on the second locking plate (22), a sliding ring (25) is movably connected to the position corresponding to the sliding groove (23) on the first locking plate (21), a connecting strip (26) is fixedly connected to one side of the sliding ring (25), and a knob (27) is fixedly connected to the side of the connecting strip (26) away from the sliding ring (25).

2. The wiring box of an electric vehicle according to claim 1, wherein: The housing assembly (1) includes an upper housing (11), a lower housing (12) is disposed at the bottom of the upper housing (11), a hinge (13) is disposed on one side of the upper housing (11) away from the first locking plate (21), the upper housing (11) and the lower housing (12) are fixedly connected through the hinge (13), fixing grooves (14) are formed at corresponding positions of the upper housing (11) and the lower housing (12), and wire pipes (15) are fixedly connected to both sides of the upper housing (11) and the lower housing (12).

3. The wiring box of an electric vehicle according to claim 2, characterized in that: The wiring assembly (3) includes two symmetrically arranged fixing assemblies, and the two fixing assemblies are fixedly connected. The fixing assembly includes a wiring board (31), a plurality of baffle plates (32) are fixedly connected to the top of the wiring board (31), a power connection post (33) is disposed between the plurality of baffle plates (32), the bottom of the power connection post (33) is fixedly connected to the top of the wiring board (31), and a fixing ring (34) is threadedly connected to the outer surface of the power connection post (33).

4. The wiring box of an electric vehicle according to claim 1, characterized in that: Positive magnets are provided at both ends of the limiting strip (24), and negative magnets are provided at both ends of the sliding ring (25).

5. The wiring box for an electric vehicle according to claim 3, wherein: The fixing groove (14) is the same size as the wiring board (31), and the inner walls of the wire pipes (15) and the inner walls of the upper housing (11) and the lower housing (12) are made of silica gel material.

6. The wiring box of an electric vehicle according to claim 1, wherein: All components of the wiring assembly (3) are made of insulating material.