Temperature control structure for synthesis processing of polyester polyol

By introducing a temperature control mechanism and a stirring mechanism into the polyester polyol reactor, flexible control and uniform detection of temperature are achieved, and the problems of high cost and low detection efficiency in the prior art are solved, and production stability and product quality are improved.

CN223184532UActive Publication Date: 2025-08-05ZHANGJIAGANG NANGUANG CHEM
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Patent Information

Application Number
CN202422467733.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The temperature control device of the existing polyester polyol reactor requires temperature sensors at multiple fixed positions, which leads to high cost and low detection efficiency, and cannot achieve multi-zone temperature detection, and lacks effective cooling measures, which affects production quality.

Method used

The temperature control mechanism is adopted, including an electric heating wire and a cooling water pipe, combined with a temperature sensor driven by a servo motor, and the movement detection of the sensor is realized through the L-shaped rod. It is equipped with a temperature control panel and a limiting frame, and combined with a stirring mechanism, it realizes flexible control and uniform stirring of the temperature in the kettle body.

Benefits of technology

It reduces equipment costs, expands the temperature detection range, improves the convenience and efficiency of temperature control, ensures that the materials in the kettle are uniformly heated or cooled, and improves production stability and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a temperature control structure for synthesis processing of polyester polyol, which comprises a kettle body and is characterized in that a cover plate is arranged at the top of the kettle body, a feed port is fixedly mounted at the top of the cover plate, a discharge port is fixedly mounted at the bottom of the kettle body, a support frame is fixedly mounted on the outer surface of the kettle body, and the support frame is fixedly mounted on the outer surface of the kettle body. A temperature control mechanism is arranged on the surface of the kettle body, the temperature control mechanism comprises a heating cavity and an L-shaped rod, by arranging the temperature control mechanism, through heating of an electric heating wire and cooling water injected through a cooling water pipe, the temperature in the inner cavity of the kettle body can be conveniently regulated and controlled, and the convenience of temperature control in the inner cavity of the kettle body is improved; therefore, the temperature sensors can detect the temperatures of different areas of the kettle body, a plurality of temperature sensors required to be arranged when the temperatures of different horizontal heights of the kettle body are detected are saved, the equipment cost is reduced, and the detection range of the temperature sensors is expanded.
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Description

Technical Field

[0001] The utility model relates to a temperature control structure for polyester polyol synthesis and processing, belonging to the technical field of polyester polyol. Background Art

[0002] Temperature control devices are required during the synthesis of polyester polyols. Temperature control devices are an indispensable part of modern industrial automation. Their main function is to monitor and regulate the temperature in various equipment and systems to ensure the stability of the production process and the quality of the product. Temperature control devices are widely used in manufacturing, food processing, healthcare, chemical industry and other industries, playing a vital role in these fields.

[0003] A Chinese patent publication (publication number: CN 216260769 U) discloses a polyester polyol production device with a multi-stage heating control system, which belongs to the technical field of polyester polyol production. The key points of its technical solution include a kettle body, an upper end surface of the kettle body is equipped with a motor, an output end of the motor is fixedly connected to a rotating shaft, and three heating chambers are fixedly connected to the outer wall of the kettle body and are distributed up and down, thereby forming three heating areas, heating the upper middle and bottom parts of the kettle body respectively. The electric heating blocks inside the three heating chambers can be independently controlled by the control box, thereby realizing multi-stage independent control and flexible control of the temperature of the upper, middle and lower parts of the kettle body, effectively preventing the powder and other raw materials entering from the upper part to the temporal part of the kettle body from being heated in advance, thereby affecting the quality of the produced products. The invention solves the problem that the heating structure of the existing polyester polyol reactor is simple and cannot realize multi-stage independent heating control, resulting in the powder and other raw materials entering from the upper part to the kettle being heated in advance, thereby affecting the quality of the produced products.

[0004] The above-mentioned device needs to be equipped with multiple temperature sensors, and the positions of the temperature sensors are relatively fixed, which increases the overall cost of the equipment. Since the position of the temperature sensor cannot be adjusted, it may be impossible to detect the temperature at multiple heights in the kettle, resulting in low temperature detection efficiency. At the same time, the above-mentioned device is only equipped with a heating device. When the temperature inside the kettle is too high, it cannot be cooled down in time, resulting in poor overall temperature control effect of the equipment.

[0005] Therefore, a temperature control structure for polyester polyol synthesis processing is proposed. Utility Model Content

[0006] In view of this, the present invention provides a temperature control structure for polyester polyol synthesis processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0007] The technical solution of the utility model is achieved as follows: a temperature control structure for polyester polyol synthesis processing, comprising a kettle body, characterized in that a cover plate is provided on the top of the kettle body, a feed port is fixedly installed on the top of the cover plate, a discharge port is fixedly installed on the bottom of the kettle body, and a support frame is fixedly installed on the outer surface of the kettle body;

[0008] A temperature control mechanism is provided on the surface of the kettle body, and the temperature control mechanism includes a heating chamber and an L-shaped rod. The two heating chambers are opened on the upper and lower sides of the inner surface of the kettle body, and electric heating wires are fixedly installed in the inner cavities of the two heating chambers. A cooling chamber is opened at the middle end of the inner surface of the kettle body, and cooling water pipes are connected to the left and right sides of the inner cavity of the cooling chamber. The two cooling water pipes are connected to an external cooling water supply device. The L-shaped rod is located at the top of the cover plate, and a temperature sensor is fixedly installed at the bottom of the L-shaped rod.

[0009] Further preferably, a mounting plate is fixedly installed on the top of the cover plate, a servo motor is fixedly installed on the top of the cover plate, the output end of the servo motor is fixedly connected to a screw rod, the surface of the screw rod is threadedly connected to a screw block, and the other end of the L-shaped rod is fixedly installed on the front side of the screw block.

[0010] Further preferably, a temperature control panel is fixedly mounted on the surface of the kettle body, and the output end of the temperature sensor is electrically connected to the input end of the temperature control panel.

[0011] Further preferably, a limiting frame is fixedly mounted on the top of the mounting plate, and the inner surface of the screw block is slidably connected to the surface of the limiting frame.

[0012] Further preferably, a stirring mechanism is provided on the top of the cover plate, and the stirring mechanism includes a rotating motor and a conical gear ring. The rotating motor is located on the top of the cover plate, and the conical gear ring is movably connected to the middle end of the top of the cover plate. A stirring frame is fixedly installed on the bottom of the conical gear ring, and the L-shaped rod passes through the inner side of the conical gear ring and the stirring frame and extends into the inner cavity of the kettle body.

[0013] Further preferably, the rotating motor is fixedly mounted on the surface of the cover plate, an output end of the rotating motor is fixedly connected to a driving bevel gear, and a surface of the driving bevel gear is meshed with a surface of the bevel gear ring.

[0014] Further preferably, the top of the cover plate is threadedly connected with a mounting bolt, and the bottoms of the six mounting bolts are threadedly connected to the inner surface of the kettle body.

[0015] Further preferably, a base plate is fixedly mounted on the bottom of the support frame, and anchor bolts are threadedly connected on all four sides of the top of the base plate.

[0016] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0017] 1. The utility model provides a temperature control mechanism, which can conveniently regulate the temperature in the inner cavity of the kettle body through the heating of the electric heating wire and the cooling water injected by the cooling water pipe, thereby improving the convenience of temperature control in the inner cavity of the kettle body. When it is necessary to detect the temperature at different levels in the inner cavity of the kettle body, the screw rod drives the screw block to move back and forth up and down through the output of the servo motor. At this time, the L-shaped rod synchronously drives the temperature sensor to move back and forth up and down, so that the temperature sensor can detect the temperature of different areas of the kettle body, eliminating the need to equip multiple temperature sensors when detecting the temperature at different levels of the kettle body, reducing the cost of equipment, and expanding the detection range of the temperature sensor.

[0018] 2. The utility model can conveniently receive the temperature value transmitted by the temperature sensor by setting a temperature control panel, and can conveniently control the electric heating wire to run or stop in time. By setting a limit frame, the movement of the screw block can be limited to avoid deviation when the screw block moves, thereby affecting the detection of the temperature of different areas in the kettle body cavity. By setting a stirring mechanism, through the output of the rotating motor, the active bevel gear drives the bevel gear ring and the stirring frame to rotate and stir, which can stir the material in the kettle body cavity, so that the material in the kettle body cavity is evenly heated or cooled. By setting mounting bolts, the cover plate can be disassembled, which facilitates the maintenance of the components of the stirring mechanism and the temperature control mechanism. By setting anchor bolts, the overall equipment can be stabilized, thereby improving the stability of the equipment during operation.

[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the temperature control mechanism structure of the present utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the kettle body of the present utility model;

[0024] Figure 4 This is a schematic diagram of the temperature sensor structure of the present utility model;

[0025] Figure 5 For the utility model Figure 3 A is an enlarged structural diagram.

[0026] Figure numerals: 1. kettle body; 2. temperature control mechanism; 201. heating chamber; 202. electric heating wire; 203. cooling chamber; 204. cooling water pipe; 205. mounting plate; 206. servo motor; 207. screw rod; 208. screw block; 209. L-shaped rod; 210. temperature sensor; 211. temperature control panel; 212. limit frame; 3. stirring mechanism; 301. rotating motor; 302. driving bevel gear; 303. bevel gear ring; 304. stirring frame; 4. cover plate; 5. feed port; 6. discharge port; 7. support frame; 8. mounting bolts; 9. bottom plate; 10. anchor bolts. DETAILED DESCRIPTION

[0027] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0028] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] like Figure 1-5 As shown, the embodiment of the present invention provides a temperature control structure for polyester polyol synthesis processing, comprising a kettle body 1, characterized in that a cover plate 4 is provided on the top of the kettle body 1, a feed port 5 is fixedly installed on the top of the cover plate 4, a discharge port 6 is fixedly installed on the bottom of the kettle body 1, and a support frame 7 is fixedly installed on the outer surface of the kettle body 1;

[0031] The surface of the kettle body 1 is provided with a temperature control mechanism 2, which includes a heating chamber 201 and an L-shaped rod 209. The two heating chambers 201 are both opened on the upper and lower sides of the inner surface of the kettle body 1. The inner cavities of the two heating chambers 201 are fixedly installed with electric heating wires 202. The middle end of the inner surface of the kettle body 1 is provided with a cooling chamber 203. The left and right sides of the inner cavity of the cooling chamber 203 are connected with cooling water pipes 204. The two cooling water pipes 204 are connected to the external cooling water supply device. The L-shaped rod 209 is located at the top of the cover plate 4. The bottom of the L-shaped rod 209 is fixedly installed with a temperature sensor 210. The cover plate 4 is provided with a temperature sensor 210. A mounting plate 205 is fixedly installed on the top, a servo motor 206 is fixedly installed on the top of the cover plate 4, the output end of the servo motor 206 is fixedly connected to a screw rod 207, the surface of the screw rod 207 is threadedly connected to a screw block 208, the other end of the L-shaped rod 209 is fixedly installed on the front side of the screw block 208, a temperature control panel 211 is fixedly installed on the surface of the kettle body 1, the output end of the temperature sensor 210 is electrically connected to the input end of the temperature control panel 211, a limit frame 212 is fixedly installed on the top of the mounting plate 205, and the inner surface of the screw block 208 is slidably connected to the surface of the limit frame 212.

[0032] By setting up the temperature control mechanism 2, the temperature in the inner cavity of the kettle body 1 can be conveniently regulated through the heating of the electric heating wire 202 and the cooling water injected by the cooling water pipe 204, thereby improving the convenience of temperature control in the inner cavity of the kettle body 1. When it is necessary to detect the temperature at different levels in the inner cavity of the kettle body 1, the output of the servo motor 206 drives the screw block 208 to move up and down. At this time, the L-shaped rod 209 synchronously drives the temperature sensor 210 to move up and down, so that the temperature sensor 210 can detect the temperature of different areas of the kettle body 1. The invention saves the need to equip multiple temperature sensors 210 when detecting the temperature at different levels of the kettle body 1, reduces the cost of the equipment, and expands the detection range of the temperature sensor 210. By setting the temperature control panel 211, it is convenient to receive the temperature value transmitted by the temperature sensor 210, and it is convenient to timely control the operation or stop of the electric heating wire 202. By setting the limit frame 212, the movement of the screw block 208 can be limited to avoid the screw block 208 from offsetting when moving, thereby affecting the detection of the temperature of different areas in the inner cavity of the kettle body 1.

[0033] Example 2

[0034] like Figure 1 、 Figure 3 、 Figure 4 and Figure 5As shown, in one embodiment, a stirring mechanism 3 is provided on the top of the cover plate 4, and the stirring mechanism 3 includes a rotating motor 301 and a conical gear ring 303. The rotating motor 301 is located at the top of the cover plate 4, and the conical gear ring 303 is movably connected to the middle end of the top of the cover plate 4. A stirring frame 304 is fixedly installed at the bottom of the conical gear ring 303. The L-shaped rod 209 passes through the inner sides of the conical gear ring 303 and the stirring frame 304 and extends into the inner cavity of the kettle body 1. The rotating motor 301 is fixedly installed on the surface of the cover plate 4, and the output end of the rotating motor 301 is fixedly connected to the active bevel gear 302. The surface of the active bevel gear 302 is meshed with the surface of the conical gear ring 303. The top of the cover plate 4 is threaded with mounting bolts 8, and the bottoms of the six mounting bolts 8 are threadedly connected to the inner surface of the kettle body 1. The bottom of the support frame 7 is fixedly installed with a base plate 9, and the top of the base plate 9 is threaded with anchor bolts 10 on all four sides.

[0035] By providing a stirring mechanism 3, through the output of the rotating motor 301, the active bevel gear 302 drives the conical gear ring 303 and the stirring frame 304 to rotate and stir, which can stir the material in the inner cavity of the kettle body 1, so that the material in the inner cavity of the kettle body 1 is evenly heated or cooled. By providing mounting bolts 8, the cover plate 4 can be disassembled, which facilitates the maintenance of the components of the stirring mechanism 3 and the temperature control mechanism 2. By providing anchor bolts 10, the overall equipment can be stabilized, thereby improving the stability of the equipment during operation.

[0036] When the present invention is working: the temperature in the inner cavity of the kettle body 1 is increased by the operation of the electric heating wire 202, and then the output of the rotating motor 301 causes the active bevel gear 302 to drive the bevel gear ring 303 and the stirring frame 304 to start stirring the material in the inner cavity of the kettle body 1. At this time, the output of the servo motor 206 causes the screw rod 207 to rotate back and forth, and drives the screw block 208 to move back and forth up and down. At this time, the L-shaped rod 209 synchronously drives the temperature sensor 210 to move back and forth up and down, and performs stable detection of materials at different levels in the inner cavity of the kettle body 1. When it is found that the temperature in the inner cavity of the kettle body 1 is too high, the electric heating wire 202 stops running, and external cooling water is injected into the inner cavity of the cooling chamber 203 through the cooling water pipe 204 to complete the cooling of the inner cavity of the kettle body 1, thereby completing the overall control of the temperature in the inner cavity of the kettle body 1.

[0037] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. A temperature control structure for polyester polyol synthesis processing, comprising a kettle (1), characterized in that: The top of the kettle body (1) is provided with a cover plate (4), the top of the cover plate (4) is fixedly mounted with a feed port (5), the bottom of the kettle body (1) is fixedly mounted with a discharge port (6), and the outer surface of the kettle body (1) is fixedly mounted with a support frame (7); The surface of the kettle body (1) is provided with a temperature control mechanism (2), and the temperature control mechanism (2) includes a heating chamber (201) and an L-shaped rod (209). The two heating chambers (201) are both opened on the upper and lower sides of the inner surface of the kettle body (1). The inner cavities of the two heating chambers (201) are both fixedly installed with electric heating wires (202). The middle end of the inner surface of the kettle body (1) is provided with a cooling chamber (203). The left and right sides of the inner cavity of the cooling chamber (203) are both connected with cooling water pipes (204). The two cooling water pipes (204) are both connected to an external cooling water supply device. The L-shaped rod (209) is located at the top of the cover plate (4), and the bottom of the L-shaped rod (209) is fixedly installed with a temperature sensor (210).

2. The temperature control structure for polyester polyol synthesis according to claim 1, characterized in that: A mounting plate (205) is fixedly mounted on the top of the cover plate (4), a servo motor (206) is fixedly mounted on the top of the cover plate (4), an output end of the servo motor (206) is fixedly connected to a screw rod (207), a surface of the screw rod (207) is threadedly connected to a screw block (208), and the other end of the L-shaped rod (209) is fixedly mounted on the front side of the screw block (208).

3. The temperature control structure for polyester polyol synthesis according to claim 1, characterized in that: A temperature control panel (211) is fixedly mounted on the surface of the kettle body (1), and the output end of the temperature sensor (210) is electrically connected to the input end of the temperature control panel (211).

4. The temperature control structure for polyester polyol synthesis according to claim 2, characterized in that: A limiting frame (212) is fixedly mounted on the top of the mounting plate (205), and the inner surface of the screw block (208) is slidably connected to the surface of the limiting frame (212).

5. The temperature control structure for polyester polyol synthesis according to claim 1, characterized in that: A stirring mechanism (3) is provided on the top of the cover plate (4), and the stirring mechanism (3) comprises a rotating motor (301) and a conical gear ring (303). The rotating motor (301) is located on the top of the cover plate (4), and the conical gear ring (303) is movably connected to the middle end of the top of the cover plate (4). A stirring frame (304) is fixedly installed on the bottom of the conical gear ring (303), and the L-shaped rod (209) passes through the inner sides of the conical gear ring (303) and the stirring frame (304) and extends into the inner cavity of the kettle body (1).

6. The temperature control structure for polyester polyol synthesis according to claim 5, characterized in that: The rotating motor (301) is fixedly mounted on the surface of the cover plate (4); the output end of the rotating motor (301) is fixedly connected to a driving bevel gear (302); the surface of the driving bevel gear (302) is meshed with the surface of the bevel gear ring (303).

7. The temperature control structure for polyester polyol synthesis according to claim 1, characterized in that: The top of the cover plate (4) is threadedly connected to a mounting bolt (8), and the bottoms of the six mounting bolts (8) are threadedly connected to the inner surface of the kettle body (1).

8. The temperature control structure for polyester polyol synthesis according to claim 1, characterized in that: A base plate (9) is fixedly mounted on the bottom of the support frame (7), and anchor bolts (10) are threadedly connected to the four sides of the top of the base plate (9).

Citation Information

Patent Citations

  • Polyester polyol production equipment with multi-stage heating control system

    CN216260769U