Breathable polyester gray cloth
By setting air permeability grooves and breathable holes in the inner layer of the polyester embryo cloth, and adding breathable parts and light-shielding yarns to the outer layer, the problem of insufficient breathability and light-shielding of polyester fiber fabrics is solved, and both breathability and light-shielding are achieved.
Patent Information
- Application Number
- CN202421970090.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-14
AI Technical Summary
Polyester fiber fabrics have shortcomings in taking into account both breathability and light-shielding properties. The existing methods increase breathability by reducing the yarn weaving density will lead to a decrease in the light-shielding effect.
A breathable polyester embryo cloth is designed. The inner yarn is weaved with a small density to increase breathability. Breathable parts and breathable grooves are provided on the outer layer. Breathable holes are installed on the breathable parts. Grooves are arranged between the inner layer and the outer layer to enhance air circulation. The outer layer is braided by the light-shielding yarn to increase light shading. Sunscreen fluff is attached to the breathable parts to absorb light.
It achieves the improvement of breathability and air circulation speed while maintaining good light shading, enhances the breathability effect of the fabric and reduces the probability of direct light onto the body surface, and improves the overall performance of the fabric.
Smart Images

Figure CN223187169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabrics, and more specifically, it relates to a breathable polyester base fabric. Background Art
[0002] Polyester fiber is a kind of chemical fiber, which has the characteristics of high strength, good light resistance and good heat resistance. Polyester is widely used in the production of various types of clothing.
[0003] Polyester fiber has good light shielding performance, so people will use clothing made of polyester fabric when doing outdoor sports. The air permeability of polyester fiber itself is poor, so it is necessary to reduce the knitting density of yarns to increase the pores of the fabric and thus increase its air permeability. However, such a design will increase the light passing through the fabric, thereby reducing the light shielding effect of the fabric itself. Therefore, a new method needs to be proposed to solve the problem that polyester fabric cannot balance air permeability and light shielding property. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a breathable polyester base fabric, in which the distance between the yarns of the knitting inner layer is larger to increase the air permeability of the fabric, and at the same time, an outer layer for blocking light is arranged outside the inner layer to increase the light shielding property of the fabric.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A breathable polyester base fabric includes an inner layer and an outer layer which are fixedly connected to each other. On the side of the outer layer close to the inner layer, a number of air permeable parts are fixedly connected. The outer layer is provided with a number of air permeable grooves at the same positions as the air permeable parts. A number of air permeable holes penetrating the thickness direction of the air permeable parts are arranged on the side wall of the air permeable parts. On the side of the inner layer close to the outer layer, a number of grooves at the same positions as the air permeable parts are arranged, and the distance between the bottom surface of the grooves and the air permeable parts is greater than zero.
[0006] The utility model is further arranged as: The cross-sectional area of the air permeable part is arc-shaped. A number of sunscreen fluff are fixedly connected to the side of the air permeable part close to the inner layer, and the sunscreen fluff is misaligned with the air permeable holes.
[0007] The utility model is further arranged as: The inner layer and the grooves are integrally formed. The inner layer is arranged as a honeycomb structure, and the grooves are the concave parts of the honeycomb structure. The distance between the side wall of the grooves and the air permeable holes is greater than zero.
[0008] The utility model is further arranged as: The inner layer is woven by air permeable yarns. The air permeable yarns include air permeable core yarn one and air permeable core yarn two. The air permeable core yarn one is twisted by polyester profiled fibers, and the air permeable core yarn two is twisted by bamboo original fibers.
[0009] The present utility model is further configured such that: the outer layer and the breathable member are woven from light-shielding yarns, the light-shielding yarns include a first light-shielding core yarn and a second light-shielding core yarn, the first light-shielding core yarn is formed by twisting polyester fibers, and the second light-shielding core yarn is formed by twisting acrylic fibers.
[0010] The present utility model is further configured such that: the sunscreen fluff is formed by weaving bamboo raw fibers.
[0011] In summary, the present utility model has the following beneficial effects: for this breathable polyester base fabric, a smaller weaving density is used for the inner layer to increase the breathability of the fabric, and an outer layer is provided outside the inner layer to block external light, reducing the light reaching the body surface through the inner layer. An arc-shaped breathable member is provided on the outer layer, and the breathable member increases the area of air circulation between the outer surface and the outside air, increasing the air circulation speed on the outer surface. Air-permeable holes are provided on the breathable member, and the air-permeable holes accelerate the air circulation inside and outside, improving the breathability of the fabric. At the same time, sunscreen fluff is provided at the bottom of the breathable member to absorb the light passing through the air-permeable holes, reducing the light contacting the body surface and improving the light-shielding effect of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural view of the present utility model;
[0013] Figure 2 is a sectional view of the present utility model;
[0014] Figure 3 is Figure 2 an enlarged view of part A in
[0015] Figure 4 is a sectional view of the breathable yarn of the present utility model;
[0016] Figure 5 is a sectional view of the light-shielding yarn of the present utility model.
[0017] In the figure: 1, inner layer; 2, outer layer; 3, breathable member; 4, breathable groove; 5, air-permeable hole; 6, groove; 7, sunscreen fluff; 8, breathable yarn; 9, first breathable core yarn; 10, second breathable core yarn; 11, light-shielding yarn; 12, first light-shielding core yarn; 13, second light-shielding core yarn. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The present utility model will be described in detail below with reference to the drawings and embodiments.
[0019] The present utility model: a breathable polyester base fabric, as Figure 1 、 Figure 2As shown in the figure, it includes an inner layer 1 and an outer layer 2 that are fixedly connected to each other. The knitting density of the yarn in the inner layer 1 is small and the voids are large, increasing the air permeability of the fabric. On one side of the outer layer 2 close to the inner layer 1, a number of air-permeable parts 3 are fixedly connected. The air-permeable parts 3 are evenly distributed on the outer layer 2. The outer layer 2 is provided with a number of air-permeable grooves 4 at the same relative positions as the air-permeable parts 3. The air-permeable grooves 4 can increase the area of contact between the outer layer 2 and the air, enhancing the air circulation effect on the surface of the outer layer 2. On the side wall of the air-permeable groove 4, two air-permeable holes 5 penetrating the thickness direction of the air-permeable part 3 are provided. The outside air can contact the inner layer 1 through the air-permeable holes 5, increasing the circulation of the inner layer 1 and the outside air and improving the air permeability effect of the fabric. On one side of the inner layer 1 close to the outer layer 2, a number of grooves 6 are provided at the same relative positions as the air-permeable parts 3. During use, the air-permeable parts 3 extend into the grooves 6, and there is a gap between the air-permeable parts 3 and the inner wall of the grooves 6. The space formed between the bottom surface of the grooves 6 and the air-permeable parts 3 improves the air circulation between the inner layer 1 and the outer layer 2, increasing the air permeability effect of the fabric.
[0020] As Figure 2 , Figure 3 shown in the figure, the cross-sectional area of the air-permeable part 3 is arc-shaped, increasing the space for air circulation between the air-permeable part 3 and the groove 6. On one side of the air-permeable part 3 close to the inner layer 1, a number of sunscreen fluff 7 are fixedly connected. The sunscreen fluff 7 is misaligned with the air-permeable holes 5. The sunscreen fluff 7 can absorb the light entering from the air-permeable holes 5, reducing the probability of light irradiating on the inner layer 1 and improving the light-shielding effect of the fabric.
[0021] As Figure 2 , Figure 3 shown in the figure, the inner layer 1 and the groove 6 are integrally formed. The inner layer 1 is set as a honeycomb structure, and the groove 6 is the concave part of the honeycomb structure. The honeycomb structure has good porosity and air permeability and is soft and comfortable. Using the honeycomb structure can improve the air permeability of the inner layer 1, and the integrally formed inner layer 1 makes the structure of the fabric more stable. The distance between the side wall of the groove 6 and the air-permeable hole 5 is greater than zero. Since the groove 6 has a slope, it may block the air-permeable hole 5, affecting the air circulation effect between the outside air and the inner layer 1.
[0022] As Figure 1 , Figure 4 shown in the figure, the inner layer 1 is woven by air-permeable yarn 8. The air-permeable yarn 8 includes air-permeable core yarn one 9 and air-permeable core yarn two 10. The air-permeable core yarn one 9 and the air-permeable core yarn two 10 are twisted by a twisting machine to form the air-permeable yarn 8. The air-permeable core yarn one 9 is twisted by a twisting machine from polyester profiled fibers with a Y-shaped cross-section. The setting of the polyester profiled fibers forms a channel for the outside air to flow through inside the air-permeable yarn 8, enhancing the air permeability and comfort performance during use. The air-permeable core yarn two 10 is twisted by a twisting machine from bamboo original fibers. The bamboo original fibers have good air permeability effect, which can further optimize the air permeability of the inner layer 1. At the same time, the bamboo original fibers can absorb the light penetrating through the outer layer 2 from the outside, improving the light-shielding performance of the fabric.
[0023] As Figure 2 , Figure 5 shown, the outer layer 2 and the breathable member 3 are woven by the light-shielding yarn 11. The light-shielding yarn 11 includes a first light-shielding core yarn 12 and a second light-shielding core yarn 13. The first light-shielding core yarn 12 is twisted by a twisting machine from polyester fibers. The good light resistance of the polyester fibers can enhance the light resistance and sun protection performance of the fabric. The second light-shielding core yarn 13 is twisted by a twisting machine from acrylic fibers. The acrylic fibers have good light resistance, and the structural strength will not decrease even when the acrylic fibers are in contact with light for a long time. The acrylic fibers enhance the light resistance and durability of the fabric. The sunscreen fluff 7 is made of bamboo original fibers. The bamboo original fibers contain sodium copper chlorophyll which can absorb and reflect the ultraviolet rays in the light irradiated from the outside into the space between the light-shielding member and the groove 6, improving the sun protection effect of the fabric.
[0024] As Figures 1 - 5 shown, when making this fabric, the light-shielding yarn 11 is put into a loom to be woven into the outer layer 2. A plurality of ventilation holes 5 are formed in the outer layer 2 by a laser drilling machine, and then a plurality of breathable members 3 recessed inwardly toward the inner layer 1 are formed by hot pressing. The hot pressing makes a plurality of ventilation grooves 4 corresponding to the breathable members 3 formed on the surface of the outer layer 2. The ventilation holes 5 are located on the side walls of the ventilation grooves 4. On the side of the breathable member 3 close to the inner layer 1, the bamboo original fibers are fixed on the outer wall of the breathable member 3 by electrostatic flocking through a flocking machine. The ventilation yarn 8 is put into a loom and the inner layer 1 is formed by the honeycomb weave. The honeycomb weave of the inner layer 1 forms grooves 6 corresponding to the breathable members 3 one by one. Finally, the inner layer 1 and the outer layer 2 are sewn together by a sewing machine.
[0025] The above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and retouches should also be regarded as within the protection scope of the present invention.
Claims
1. A breathable polyester fabric comprising an inner layer (1) and an outer layer (2) fixedly connected to each other, characterized in that: The outer layer (2) is fixedly connected to a side close to the inner layer (1) with a plurality of breathable members (3); the outer layer (2) is provided with a plurality of breathable grooves (4) at the same relative position as the breathable members (3); the side wall of the breathable member (3) is provided with a plurality of breathable holes (5) penetrating the thickness direction of the breathable member (3); the inner layer (1) is provided with a plurality of grooves (6) at the same relative position as the breathable member (3) at a side close to the outer layer (2); and the distance between the bottom surface of the groove (6) and the breathable member (3) is greater than zero.
2. The breathable polyester grey fabric according to claim 1, characterized in that: The cross-sectional area of the air-permeable member (3) is arc-shaped. A plurality of sun-proof hairs (7) are fixedly connected to one side of the air-permeable member (3) close to the inner layer (1). The sun-proof hairs (7) are offset from the air holes (5).
3. The breathable polyester grey cloth according to claim 2, characterized in that: The inner layer (1) and the groove (6) are integrally formed, the inner layer (1) is configured as a honeycomb tissue, the groove (6) is a recessed portion of the honeycomb tissue, and the distance between the side wall of the groove (6) and the air vent (5) is greater than zero.
4. The breathable polyester grey fabric according to claim 3, characterized in that: The inner layer (1) is woven by breathable yarn (8), and the breathable yarn (8) includes a breathable core yarn (9) and a breathable core yarn (10), wherein the breathable core yarn (9) is twisted by polyester shaped fibers, and the breathable core yarn (10) is twisted by bamboo fibers.
5. The breathable polyester grey fabric according to claim 2, characterized in that: The outer layer (2) and the breathable member (3) are woven by shading yarn (11), wherein the shading yarn (11) comprises a shading core yarn 1 (12) and a shading core yarn 2 (13), wherein the shading core yarn 1 (12) is twisted by polyester fibers, and the shading core yarn 2 (13) is twisted by acrylic fibers.
6. The breathable polyester grey fabric according to claim 5, characterized in that: The sun-proof fluff (7) is formed by weaving bamboo fibers.