Customized plate packaging equipment
By designing customized board packaging equipment, using the automated process of identification devices and paper feeding devices, the problem of inefficiency of traditional manual packaging is solved, and efficient, accurate and safe automated processing of board packaging is achieved.
Patent Information
- Application Number
- CN202422220835.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Traditional manual packaging methods are inefficient and it is difficult to ensure the consistency of the packaging of the board. Especially when dealing with large or heavy-duty boards, the limitations of manual operation are obvious.
Design a customized board packaging equipment, including frames, roller components, identification devices and paper feeding devices, obtain dimension information by identifying board labels, and realize automated processes in conjunction with paper feeding devices. Use cameras and electric sliding tables to adjust the position to ensure accurate placement of the cardboard, set up flow diversion devices and sensor monitoring positions, and reduce manual operations.
The automated process of board packaging is realized, production efficiency is improved, manual operation errors are reduced, and packaging quality and speed are ensured, especially when handling large or heavy-duty boards, manual handling is avoided.
Smart Images

Figure CN223187815U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of packaging equipment, and in particular relates to a customized plate packaging device. Background Art
[0002] Packaging is a crucial step in the production and transportation of panels, directly impacting the integrity and safety of the product. Traditional manual packaging methods are often inefficient when dealing with large quantities of panels. This not only consumes a lot of manpower, but also makes it difficult to ensure packaging consistency. The limitations of manual packaging are particularly pronounced when handling larger or heavier panels. Utility Model Content
[0003] The technical problem to be solved by the present invention is how to improve the packaging efficiency of plates, and the purpose of the present invention is to provide a customized plate packaging device.
[0004] A customized plate packaging device includes a frame, a roller assembly for supporting customized plates is installed on the top of the frame, a label is affixed to the customized plates, and an identification device for identifying the label is also installed on the frame, the identification device includes a first bracket connected to both sides of the frame, the first bracket is slidably connected to a second bracket, an electric slide is provided inside the second bracket, a camera is slidably installed on the electric slide, a paper feeding device is provided under the frame, the identification device is connected to a control system, and the paper feeding device is also connected to the control system.
[0005] The above structure has the following beneficial effects:
[0006] (1) By installing a roller assembly and an identification device on the frame, the identification device obtains information such as the size of the customized plate by identifying the label attached to the customized plate, and cooperates with the paper feeding device to pad the cardboard under the customized plate, thereby saving the step of manually padding the cardboard under the customized plate, realizing the automated process of customized plate from feeding to identification to packaging, reducing the manual operation links and improving production efficiency.
[0007] (2) Through the sliding connection between the first bracket and the second bracket and the setting of the electric slide, the position of the camera can be flexibly adjusted, which facilitates the rapid focusing of the camera and ensures the accurate identification of the customized plate, thereby improving the accuracy and efficiency of the customized plate packaging process.
[0008] (3) Through the cooperation between the identification device and the paper feeding device, it can ensure that the cardboard is accurately placed in the correct position during the transmission process, reducing errors caused by human factors, thereby ensuring the quality of customized board packaging.
[0009] (4) The automated design avoids manual handling when processing large or heavy plates, speeding up the overall packaging speed and increasing the throughput of the production line.
[0010] Preferably, the roller assembly includes a first conveying part and a second conveying part, wherein the first roller in the first conveying part is arranged perpendicular to the side wall of the frame, and the second roller in the second conveying part is arranged obliquely to the side wall of the frame.
[0011] By providing a first conveying part arranged perpendicular to the side wall of the frame and a second conveying part arranged at a certain angle to the side wall of the frame, the customized plate can be transported in a straight line when in the first conveying part, and when the customized plate is transported to the second conveying part, the customized plate will gradually move toward the side until it reaches the predetermined position, making it convenient for the identification device to identify the customized plate.
[0012] Preferably, the edge of the frame is provided with a baffle to prevent the customized plate from falling.
[0013] By setting baffles at the edge of the rack, customized plates can be effectively prevented from falling due to deviation during the transmission process, ensuring safety and continuity.
[0014] Preferably, a groove is provided at some positions of the baffle, and a guide device is provided inside the groove, and the guide device includes a first guide plate and a second guide plate, wherein one end of the first guide plate is rotatably connected to the groove, and the other end of the first guide plate is rotatably connected to the second guide plate, and a plurality of elastic members for restoring the preset positions of the guide plates are provided between the baffle and the first guide plate and the second guide plate.
[0015] By setting the guide device, customized plates can be effectively guided. When the customized plates are conveyed to the area where the guide device is located, the first guide plate and the second guide plate will guide the moving path of the customized plates accordingly, so that the customized plates can be moved to the predetermined position and cooperate with the paper feeding device to improve the efficiency of customized plate packaging. The setting of the elastic part enables the first guide plate and the second guide plate to restore the first guide plate and the second guide plate to the preset position after completing the guidance of the customized plates, so as to facilitate the guidance of subsequent customized plates.
[0016] Preferably, the paper feeding device includes a storage rack for placing paperboards, a paper feeding mechanism for conveying paperboards, and a support frame for supporting paperboards.
[0017] By setting up the paper feeding device and cooperating with the storage rack, paper feeding mechanism and support frame, the paperboard can be automatically transported, which reduces the frequency of manual handling of paperboards and also reduces errors caused by manual operation errors.
[0018] Preferably, the storage rack is provided with multiple layers.
[0019] By setting the storage rack into a multi-layer structure, cardboards of different specifications can be stored, making it convenient for customized panels of different specifications to select cardboards of corresponding specifications.
[0020] Preferably, the paper feeding mechanism includes a shell, a first sliding member, a second sliding member, a first roller, and a second roller, wherein a first sliding groove is provided on one side of the shell, the first sliding groove is slidably connected to the first sliding member, and the top of the first sliding member is rotatably connected to the first roller, a second sliding groove is provided on the first sliding member, the second sliding groove is slidably connected to the second sliding member, and the second sliding member is rotatably connected to the second roller, a locking knob for locking the second sliding member is provided at the bottom of the first sliding member, and the first roller is driven by a driving device arranged inside the shell.
[0021] By setting up the paper feeding mechanism and adopting the combination of sliding parts and rollers, the position of the rollers can be adjusted, which facilitates the corresponding adjustment of racks of different specifications. The setting of the locking mechanism enables the rollers to better support the cardboard, so as to better convey the cardboard.
[0022] Preferably, a guide rail is provided on the outer side wall of the frame, a slider matched with the guide rail is provided on the outer shell, and a pulley is provided on the bottom of the outer shell.
[0023] The paper feeding mechanism can be moved by cooperating with the guide rails arranged on the frame and the sliders on the paper feeding mechanism housing, so that the paper feeding mechanism can adapt to racks of different specifications.
[0024] Preferably, a rotating baffle is provided at one end of the frame away from the identification device, and the rotating baffle is rotatably connected to the frame. The frame is also provided with a sensor for detecting the moving position of the customized plate and a motor for pulling the rotating baffle, and the motor and the rotating baffle are connected by a rope.
[0025] Through the setting of motors and sensors, the sensors can monitor the position of customized plates or cardboards in real time. If the moving speeds of customized plates and cardboards are different, then when the customized plates reach the designated position, the rotating baffle will block the customized plates until the sensor detects that the cardboards have also moved to the predetermined position and collided with the rotating baffles. At this time, the motor can drive the rotating baffles through the rope to ensure that the cardboards can enter the next process at the same time as the customized plates, thereby improving the quality of customized plate packaging and eliminating the step of manually padding the cardboards under the customized plates.
[0026] Preferably, a packaging table is further provided on one side of the frame, a push plate for folding the cardboard is provided inside the packaging table, and the push plate is connected to a second driving device.
[0027] By arranging a push plate in the packaging table and using a driving device to fold the cardboard, the packaging efficiency and quality of the customized board are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of Example 1 of the present utility model.
[0030] Figure 2 It is a front view of embodiment 1 of the present utility model.
[0031] Figure 3 It is a top view of embodiment 1 of the present utility model.
[0032] Figure 4 It is a left view of embodiment 1 of the present utility model.
[0033] Figure 5 yes Figure 4 Cross-sectional view at AA in the middle.
[0034] Figure 6 It is a schematic diagram of the three-dimensional structure of the paper feeding mechanism in Example 1 of the present utility model.
[0035] Figure 7 It is a schematic diagram of the three-dimensional structure of Example 2 of the present utility model.
[0036] Figure 8 It is a front view of embodiment 2 of the present utility model.
[0037] Figure 9 It is a left view of embodiment 2 of the present utility model.
[0038] Figure markings: frame 1, first conveying part 2, second conveying part 3, first bracket 4, second bracket 5, electric slide 6, camera 7, baffle 8, groove 9, first guide plate 10, second guide plate 11, elastic member 12, storage rack 13, paper feeding mechanism 14, shell 1410, first slide 1411, first sliding member 1420, second slide 1421, second sliding member 1430, first roller 1440, second roller 1450, locking knob 1460, pulley 1470, support frame 15, guide rail 16, slider 17, rotating baffle 18, sensor 19, motor 20, packaging table 21, push plate 22. DETAILED DESCRIPTION
[0039] The following will be combined with the Figure 1-9 The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0041] Example 1
[0042] The following is further described in conjunction with specific embodiments. Figure 1-6As shown, this embodiment is a customized plate packaging equipment, including a frame 1, a roller assembly, an identification device and a paper feeding device, wherein the roller assembly is installed at the top of the frame 1, and the roller assembly is composed of a first conveying part 2 and a second conveying part 3. The first roller in the first conveying part 2 is arranged perpendicular to the side wall of the frame 1, and is rotatably connected to multiple rollers, and the roller is driven by a motor. The second roller in the second conveying part 3 is installed at 45° to the side wall of the frame 1, and is also installed with multiple rollers and driven by a motor. Compared with the first conveying part 2, the second conveying part 3 can change the movement trajectory of the customized plate so that the customized plate moves toward a predetermined position, so as to facilitate the identification device to identify the QR code affixed to the customized plate. An identification device is provided at the top of the frame 1 where the second conveying part 3 is located. The identification device includes a first bracket 4, a second bracket 5, an electric slide 6 and a camera 7, wherein the first bracket 4 is fixedly connected to the side wall of the frame 1 by welding, and the first bracket 4 is slidably connected to the second bracket 5, and an electric slide 6 is fixed inside the second bracket 5 by bolts, and a camera 7 is slidably connected to the electric slide 6. The position of the camera 7 can be adjusted by the electric slide 6, which is convenient for identifying the QR code affixed to the customized plate. A baffle 8 is welded to the top of the frame 1 to prevent the customized plate from falling due to deviation during the transmission process, and a groove 9 is opened in part of the baffle 8, and a guide device is installed in the groove 9. One end of the first guide plate 10 in the guide device is rotatably connected to the groove 9 through a rotating shaft, and the other end of the first guide plate 10 is also rotatably connected to the second guide plate 11 through a rotating shaft. A plurality of elastic members 12 are also arranged between the baffle 8 and the first guide plate 10 and the second guide plate 11, so that the customized plate can be moved to a predetermined position to cooperate with the paper feeding device through the guide device, and the setting of the elastic member 12 can enable the first guide plate 10 and the second guide plate 11 to return to the preset position after completing the guidance of the customized plate, so as to facilitate the guidance of subsequent customized plates.
[0043] The paper feeding device is arranged below the frame 1, and the paper feeding device includes a storage rack 13 and a paper feeding mechanism 14. The storage rack 13 is set to three layers to store more cardboards of different specifications, making it convenient for customized plates of different specifications to select cardboards of corresponding specifications. The paper feeding mechanism 14 is arranged at one end of the rack 13 to realize the transportation of the cardboard. The paper feeding mechanism 14 includes a shell 1410, a first sliding member 1420, a first roller 1440, a second roller 1450, a first slide 1411, a second slide 1421 and a locking knob 1460. A slider 17 and a first slide 1411 are provided on one side of the shell 1410, wherein the slider 17 is slidably connected to the guide rail 16 provided on the side wall of the frame 1, and a pulley 1470 is provided at the bottom of the shell to realize the movement of the paper feeding mechanism 14, and the first sliding member 1420 is slidably connected to the first slide 1411, and the upper end of the first sliding member 1420 is rotatably connected to the first roller 1440 through a rotating shaft, so as to realize the movement of the paper feeding mechanism 14. A second slide 1421 is provided on the first sliding member 1420. The first roller 1440 is driven by a first driving device disposed within the housing 1410. The second sliding member 1430 is slidably connected to the second slide 1421. A second roller 1450 is provided on the second sliding member 1430, which is rotatably connected via a shaft. The second roller 1450 is an unpowered wheel. By adjusting the position of the second slider 17, the second roller 1450 and the first roller 1440 clamp the cardboard. When the first roller 1440 rotates, the cardboard moves. To lock the second sliding member 1430, a locking knob 1460 is provided to lock the second sliding member 1430. A support frame 15 is also provided on one side of the paper feed mechanism 14, solely for supporting the cardboard. This ensures that the cardboard conveyed by the paper feed mechanism 14 is more effectively delivered to the designated location.
[0044] In addition, a packaging table 21 is provided at one end of the frame 1. When the cardboard and the customized plate are transported to the packaging table 21 and moved to the designated position, the push plate 22 will partially fold the cardboard under the customized plate, thereby eliminating some processes, saving time and improving work efficiency.
[0045] Working principle:
[0046] First, place cardboards of different specifications on the storage rack 13 in the paper feeding device, and adjust the positions of the first roller 1440 and the second roller 1450 on the paper feeding mechanism 14 to clamp the cardboard, and then start the power of the customized plate packaging equipment, and place the customized plate on the first conveying part 2 in the roller assembly. The first conveying part 2 will drive the customized plate to move toward the second conveying part 3. When the customized plate moves to the second conveying part 3, since the rollers in the second conveying part 3 are arranged at an angle, the moving path of the customized plate will change and it will be moved to a predetermined position close to the baffle 8 and against the baffle 8, so that the recognition device set on the rack 1 can better recognize the QR code on the customized plate. If the recognition device cannot capture the QR code attached to the customized plate, the height of the second bracket 5 and the position of the camera 7 in the electric slide 6 can be adjusted to facilitate the recognition device to recognize QR codes at different positions. After the QR code is recognized, the information obtained by the recognition device will be transmitted to the information set on the rack 1, after receiving the information transmitted by the identification device, the paper feeding device will match the cardboard suitable for the current customized plate, and the first roller 1440 driven by the first driving device in the paper feeding mechanism 14 cooperates with the second roller 1450 to convey the cardboard to the support frame 15. At this time, the customized plate is scanned by the second conveying part 3 and then conveyed to the first conveying part 2 of the next stage. At this time, the guide device adjusts the position of the customized plate so that the position of the customized plate is consistent with the position of the cardboard to be encountered. When the cardboard is conveyed along the path of the support frame 15 until it contacts the customized plate, the cardboard is cushioned under the customized plate and conveyed together to the packaging table 21 until it reaches the designated position of the packaging table 21 and stops. At this time, the push plate 22 set inside the packaging table 21 will be driven by the second driving device to fold part of the cardboard, thereby eliminating the need for manual work to pick up the cardboard from a distance, cushion the cardboard under the customized plate, and fold the cardboard, saving time and improving work efficiency.
[0047] Example 2
[0048] Reference Figure 7-9As shown, this embodiment adds a rotating baffle 18 for resisting customized plates and cardboards on the basis of Example 1. The rotating baffle 18 is arranged at one end of the frame 1 for outputting customized plates, and the rotating baffle 18 is rotatably connected to the rotating shaft arranged on the side of the frame 1. The upper end of the rotating baffle 18 can block the customized plates, and the lower end can just block the cardboard. When the customized plates and cardboard move to the position of the rotating baffle 18, they will be blocked by the rotating baffle 18. At this time, after the sensor 19 arranged on the side of the frame 1 detects the customized plates, it will transmit the detected signal to the motor 20 which is also arranged on the side of the frame 1. The motor 20 is connected to the rotating baffle 18 by telescopic means. When the motor 20 rotates, it will drive the rotating baffle 18 to rotate through the rope. When the rotating baffle 18 rotates to a certain position, the customized plates and cardboard will be delivered to the packaging area together, reducing the situation where the positions of the customized plates and cardboards in Example 1 are inconsistent.
[0049] Directional terms used in this disclosure, such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," to indicate positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely to facilitate and simplify the description of this disclosure. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limitations on this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
[0050] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A customized plate packaging device, comprising a frame, characterized in that: A roller assembly for supporting customized plates is installed at the top of the frame, and a label is affixed to the customized plates. An identification device for identifying the label is also installed on the frame, and the identification device includes a first bracket connected to both sides of the frame, the first bracket is slidably connected to a second bracket, an electric slide is provided inside the second bracket, and a camera is slidably installed on the electric slide, and a paper feeding device is provided under the frame, the identification device is connected to a control system, and the paper feeding device is also connected to the control system.
2. The customized plate packaging equipment according to claim 1, characterized in that: The roller assembly includes a first conveying part and a second conveying part, wherein the first roller in the first conveying part is arranged perpendicular to the side wall of the frame, and the second roller in the second conveying part is arranged obliquely to the side wall of the frame.
3. The customized plate packaging equipment according to claim 2, characterized in that: The edge of the frame is provided with a baffle to prevent the customized plate from falling.
4. The customized plate packaging equipment according to claim 3, characterized in that: A groove is provided at a part of the baffle, and a guide device is provided inside the groove. The guide device includes a first guide plate and a second guide plate, wherein one end of the first guide plate is rotatably connected to the groove, and the other end of the first guide plate is rotatably connected to the second guide plate, and a plurality of elastic members for restoring the preset positions of the guide plates are provided between the baffle and the first guide plate and the second guide plate.
5. The customized plate packaging equipment according to claim 4, characterized in that: The paper feeding device includes a storage rack for placing paperboards, a paper feeding mechanism for conveying paperboards, and a support frame for supporting paperboards.
6. The customized plate packaging equipment according to claim 5, characterized in that: The storage rack is provided with multiple layers.
7. The customized plate packaging equipment according to claim 6, characterized in that: The paper feeding mechanism includes a shell, a first sliding member, a second sliding member, a first roller, and a second roller, wherein a first sliding groove is provided on one side of the shell, the first sliding groove is slidably connected to the first sliding member, and the top of the first sliding member is rotatably connected to the first roller, a second sliding groove is provided on the first sliding member, the second sliding groove is slidably connected to the second sliding member, and the second sliding member is rotatably connected to the second roller, a locking knob for locking the second sliding member is provided at the bottom of the first sliding member, and the first roller is driven by a first driving device arranged inside the shell.
8. The customized plate packaging equipment according to claim 7, characterized in that: A guide rail is provided on the outer side wall of the frame, a sliding block matched with the guide rail is provided on the shell, and a pulley is provided on the bottom of the shell.
9. The customized plate packaging equipment according to claim 8, characterized in that: A rotating baffle is provided at one end of the frame away from the identification device.
10. The customized plate packaging equipment according to claim 9, characterized in that: A packaging platform is further provided on one side of the frame. A push plate for folding paperboards is provided inside the packaging platform, and the push plate is connected to a second driving device.