Clean papermaking steam circulating device

By penetrating the pipe at the center point of the roller and bearing and using an electric push and pulling device to realize the automatic discharge and recycling of condensate water, the problem of low condensate discharge efficiency when the roller rotates in the prior art is solved, and production efficiency and energy-saving effect are improved.

CN223189499UActive Publication Date: 2025-08-05BAODING YUSEN SANITARY HEALTH SUPPLIES CO LTD
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Patent Information

Application Number
CN202422495261.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-05
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The existing clean papermaking steam circulation device needs to be stopped when the rollers rotate to discharge condensate, resulting in low production efficiency and the effective discharge and recycling of condensate during rollers rotate cannot be achieved.

Method used

A clean papermaking steam circulation device is designed. By penetrating the first pipe at the center point of the roller and the bearing, the pipe is equipped with a spray hole to connect the steam engine and the water tank. The electric push and pull device is used to automatically discharge the condensed water from the second pipe into the water tank during the rotation of the roller, and repeatedly circulating and heating of steam is realized.

Benefits of technology

The automatic discharge and recycling of condensate water during the rotation of the roller is realized, which improves production efficiency, saves downtime and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steam circulating device for clean papermaking. The steam circulating device comprises an integral frame, rollers, a first pipeline, a second pipeline, a water tank, a water pumping device, a water pump and a steam engine, a first pipeline penetrates through the central points of the roller and the bearing, extends into the roller for sealing, and is provided with a plurality of first spray holes; the other end of the first pipeline is connected with a steam outlet; a water inlet of the steam engine is connected with a third pipeline provided with a water pump, and the third pipeline is connected with a water pumping port of the water tank; the water tank is provided with a water pumping device, an electric push-pull device and a water storage cavity; the electric push-pull device penetrates through and is connected with the sealing plate; the sealing plate is arranged in the water storage cavity; a water inlet is formed in one end of the water storage cavity, and a water outlet is formed below the water storage cavity; the water inlet is connected with a second pipeline, and the second pipeline extends to the inner bottom of the roller along the first pipeline. When the roller rotates, the water pumping device automatically pushes and pulls, water in the roller is discharged into the water tank from the second pipeline, and steam is repeatedly circulated to heat the roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam circulation, and more specifically to a clean papermaking steam circulation device. Background Art

[0002] Drying is extremely important in all steps of papermaking, which has a great impact on the production and quality of paper. In the process of using steam and high temperature to dry paper, the alternation of hot and cold will produce a large amount of condensed water, which needs to be reused, saving costs while also playing an environmental role.

[0003] Existing clean papermaking steam circulation devices, such as CN215104269U, disclose a clean papermaking steam circulation device, including a main frame, a water tank, a third pipe, a suction pump and a steam engine. A roller is installed inside the main frame, and bearings are fixed at both ends of the roller. A first pipe runs through the roller and the bearing, and nozzles are distributed on the first pipe. A valve is opened on the left side of the roller, and a second pipe is set on the left side of the valve. A hollow plate is installed on the top of the second pipe. A third pipe is installed below the water tank, and a suction pump is opened in the middle of the third pipe. A steam engine is fixed at the end of the third pipe. The clean papermaking steam circulation device is provided with an electric push rod, a second pipe, a water collector and a valve. The water collector can be driven to move by the electric push rod, so that the second pipe on the water collector shrinks inward and passes through the valve. In the prior art, when condensed water is discharged from the roller, it is necessary to stop the roller from rotating, wait for the condensed water to be discharged, and then rotate the roller to steam heat the roller again to dry the paper.

[0004] Therefore, those skilled in the art urgently need to provide a clean papermaking steam circulation device that discharges condensed water from the roller into a water tank when the roller rotates, and repeatedly circulates to heat the roller. Utility Model Content

[0005] In view of this, the utility model provides a clean papermaking steam circulation device, which can discharge condensed water from the roller to the water tank during the rotation of the roller and realize circulation.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a clean papermaking steam circulation device, comprising an overall frame, a roller, a first pipeline, a second pipeline, a water tank, a pumping device, a water pump and a steam engine;

[0007] The roller is arranged inside the overall frame, and the bearings are arranged on both sides of the roller;

[0008] The first pipe passes through the center point of the roller and the bearing, and one end of the first pipe extending into the interior of the roller is sealed and connected, and a plurality of first spray holes are provided on the first pipe; the other end of the first pipe is connected to the steam outlet end of the steam engine;

[0009] The water inlet of the steam engine is connected to a third pipe, the water pump is arranged in the middle of the third pipe, and the end of the third pipe is connected to the water inlet of the water tank;

[0010] The water pumping device is provided inside the water tank, and the water pumping device includes an electric push-pull device and a water storage cavity;

[0011] An opening is provided at one end of the water storage cavity, and the electric push-pull device passes through the opening and is fixedly connected to a sealing plate, and the sealing plate is inside the water storage cavity; a water inlet is provided at the other end of the water storage cavity, and the water outlet is provided below the water storage cavity;

[0012] The water inlet is connected to the second pipe, the second pipe penetrates and connects the first pipe, and the second pipe extends along the first pipe to the inner bottom of the roller.

[0013] Optionally, a partition is fixedly installed inside the water tank; the partition divides the water tank into a placement chamber at the upper end and a water storage chamber at the lower end; the pumping device is arranged inside the placement chamber; a through hole is provided on the partition, and the water outlet extends through the through hole to the inside of the water storage chamber.

[0014] Optionally, a convex plate is provided below the overall frame, and the convex plate is lower on the left and higher on the right, and is arranged at an angle.

[0015] Optionally, the roller includes a first sleeve and a second sleeve;

[0016] The first sleeve is rotatably connected to the bearing, and the second sleeve is fixedly connected to the first pipe;

[0017] The second sleeve is provided with a plurality of second spray holes, the second spray holes correspond to the first spray holes one by one, and the second spray holes and the first spray holes are connected with a sleeve.

[0018] Optionally, a nozzle is fixedly arranged on the outside of the second spray hole.

[0019] Optionally, the diameter of the first pipe is 5cm-20cm, and the diameter of the second pipe is 0.8cm-2cm.

[0020] Optionally, the water storage cavity has a diameter of 10-25 cm.

[0021] Compared with the prior art, the present invention provides a clean papermaking steam circulation device with the following beneficial effects:

[0022] The utility model provides a roller inside the overall frame, with bearings fixedly provided on both sides of the roller, a first pipe passing through the center point of the roller and the bearing, and one end of the first pipe extending into the interior of the roller is sealed and connected, and a plurality of first spray holes are provided on the first pipe; the other end of the first pipe is connected to the steam outlet end of the steam engine; the water inlet of the steam engine is connected to a third pipe, the water pump is provided in the middle of the third pipe, and the end of the third pipe is connected to the water outlet of the water tank; the water pump transports water in the water tank to the steam engine, and the steam engine generates a large amount of hot steam, which is transported to the interior of the roller through the first pipe, so that the roller is heated and the paper is dried. The pumping device is installed inside the water tank and includes an electric push-pull device and a water storage cavity. The water storage cavity has an opening at one end, and the electric push-pull device extends through the opening and is fixedly connected to a sealing plate, which is located inside the water storage cavity. A water inlet is installed at the other end of the water storage cavity, and the water outlet is located below the water storage cavity. The water inlet is connected to the second pipe, which extends through the first pipe and along the first pipe to the bottom inside the roller. As the roller rotates, the pumping device automatically pushes and pulls, causing the water inside the roller to be discharged from the second pipe into the water tank, repeatedly circulating the steam to heat the roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0024] Figure 1 The accompanying drawing is a schematic diagram of the main structure of a clean papermaking steam circulation device of the present invention;

[0025] Figure 2 The accompanying drawing is a front cross-sectional structural diagram of a clean papermaking steam circulation device of the present invention;

[0026] Figure 3 The accompanying drawing is a schematic structural diagram of a water pumping device of a clean papermaking steam circulation device of the present invention;

[0027] Figure 4 The accompanying drawing is a schematic diagram of the side structure of a convex plate of a clean papermaking steam circulation device of the present invention;

[0028] Figure 5 The accompanying drawing is a schematic diagram of the nozzle structure of a clean papermaking steam circulation device of the present invention;

[0029] Among them, 1 is the overall frame; 2 is the roller; 21 is the first sleeve; 22 is the second sleeve; 3 is the bearing; 4 is the first pipe; 5 is the second pipe; 6 is the water tank; 61 is the placement room; 62 is the partition; 63 is the water storage chamber; 64 is the through hole; 7 is the first spray hole; 8 is the third pipe; 9 is the pumping device; 91 is the electric push-pull device; 92 is the sealing plate; 93 is the water storage cavity; 94 is the water inlet; 95 is the water outlet; 96 is the opening; 10 is the convex plate; 11 is the water pump; 12 is the steam engine; 13 is the sleeve; 14 is the nozzle; 15 is the second spray hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] like Figure 1 、 Figure 2 as well as Figure 3As shown, a clean papermaking steam circulation device includes an overall frame 1, a roller 2, a first pipe 4, a second pipe 5, a water tank 6, a pumping device 9, a water pump 11 and a steam engine 12; the roller 2 is arranged inside the overall frame 1, and bearings 3 are arranged on both sides of the roller 2. The center point of the roller 2 and the bearing 3 is penetrated by the first pipe 4, and the end extending into the interior of the roller 2 is sealed and connected, and a plurality of first spray holes 7 are provided on the first pipe 4; the other end of the first pipe 4 is connected to the steam outlet end of the steam engine 12; the water inlet of the steam engine 12 is connected to the third pipe 8, the water pump 11 is arranged in the middle of the third pipe 8, and the third pipe 8 is provided with a plurality of first spray holes 7. 8 is connected to the water pumping port of the water tank 6; the water tank 6 is provided with the water pumping device 9, and the water pumping device 9 includes an electric push-pull device 91 and a water storage cavity 93; an opening 96 is provided at one end of the water storage cavity 93, and the electric push-pull device 91 passes through the opening 96 and is fixedly connected to a sealing plate 92, and the sealing plate 92 is inside the water storage cavity 93; a water inlet 94 is provided at the other end of the water storage cavity 93, and the water outlet 95 is provided below the water storage cavity 93; the water inlet 94 is connected to the second pipe 5, and the second pipe 5 passes through and is connected to the first pipe 4, and the second pipe 5 extends along the first pipe 4 to the bottom of the inner side of the roller 2. Specifically, the first pipe 4 also passes through the overall frame 1. At the same time, the second pipe 5 passes through the bearing 3 inside the first pipe 4 and extends downward along the center point of the bearing 3 to the bottom of the roller 2. A distance of 0.3cm-0.8cm is left at the bottom to prevent the second pipe 5 from being driven by the roller 2 when it rotates. The electric push rod device 91 is a common push rod device that can be purchased at hardware stores and major online shopping platforms. The electric push rod device 91 can be remotely controlled to push and pull, and a time setting, such as pushing and pulling once every 30 minutes, can even be controlled by a mobile phone. In short, it is very convenient to use. When in use, the circular hole in the middle of the right side of the water tank 6 is a normally open water injection hole. When closed, it can also be closed with a plug. After water is added, the water pump 11 draws out the water in the water tank 6 and transports it to the steam engine 12. The steam engine 12 outputs steam, and the steam is transported along the first pipe 4 to the spray hole 7. The spray hole 7 sprays the steam into the interior of the roller 2. The roller 2 generates heat to heat the roller, thereby drying the paper. The above drying process generates a large amount of condensed water within the roller 2. Since the roller 2 is cylindrical, the condensed water will remain at the bottom of the roller 2 when the roller 2 rotates. At this time, the electric push-pull device 91 is activated. As long as the pumping device 9 is lower than the water level, the condensed water is sucked into the second pipe 5 by air pressure. The condensed water flows along the second pipe 5 into the water storage cavity 93 and finally flows into the water tank 6 through the water outlet 95, so that the condensed water can be discharged into the water tank 6 when the roller 2 rotates. The electric push rod device 91 is preferably equipped with a timing function. Those skilled in the art can make a rough judgment based on the time it takes for steam to be delivered to the interior of the roller 2 and the specific amount of condensed water generated, and set the time.When the electric push rod device 91 is pushed back, the condensed water has been drained away, and a small amount of air will be pushed into the roller 2. Those skilled in the art will know that this will not cause any impact and the air pressure will not be too high, after all, the steam is continuously transported to the inside of the roller 2.

[0032] In an exemplary embodiment, Figure 2 As shown, a partition 62 is fixedly installed inside the water tank 6; the partition 62 divides the water tank 6 into a placement chamber 61 at the upper end and a water storage chamber 63 at the lower end; the pumping device 9 is arranged inside the placement chamber 61; a through hole 64 is provided on the partition 62, and the water outlet 95 extends through the through hole 64 to the inside of the water storage chamber 63. Specifically, the water tank 6 is divided into two layers, the upper layer, and the baffle on the left side of the placement chamber 61 is detachable to facilitate inspection of the pumping device; the electric push-pull device 91 is fixed to one side of the placement chamber 61, and the water outlet 95 is snapped into the first through hole 64, which can make the pumping device 9 more stable and firm, and can also reduce shaking when the condensed water flows into the water storage chamber 63. According to actual needs, the partition 62 can be set to tilt to the left to allow the condensed water to enter the water storage chamber 63 more smoothly through the water outlet 95.

[0033] In an exemplary embodiment, Figure 2 as well as Figure 4 As shown, a convex plate 10 is provided below the overall frame 1, and the convex plate 10 is lower on the left and higher on the right, and is tilted. When in use, the convex plate 10 is tilted, which allows condensed water to enter the water storage cavity 93 more quickly, thereby flowing into the water storage chamber 63.

[0034] In an exemplary embodiment, Figure 2 As shown, the roller 2 includes a first sleeve 21 and a second sleeve 22. The first sleeve 21 is rotatably connected to the bearing 3, while the second sleeve 22 is fixedly connected to the first pipe 5. The second sleeve 22 is provided with a plurality of second spray holes 15, each corresponding to the first spray holes 7. The second spray holes 15 and the first spray holes 7 are connected to the sleeve 13. Specifically, the first pipe 4 and the second sleeve 22 fixed to the first pipe 4 are both fixed and non-rotatable. The second spray holes 15 and the first spray holes 7 are fixedly connected and sealed by the sleeve 13, making the chamber within the second sleeve 22 sealed and preventing water vapor from flowing into the chamber within the second sleeve 22. During operation, steam enters the first pipe 4, passes through the sleeve 13, and flows into the chamber between the second sleeve 22 and the first sleeve 21, reducing the space. When the steam input into the roller 2 is the same, the smaller the space, the faster the heat transfer to the first sleeve 21. Furthermore, if the temperature outside the first sleeve 21 needs to remain the same, the less steam input is needed.

[0035] In an exemplary embodiment, Figure 2 as well as Figure 5 As shown, a nozzle 14 is fixedly provided outside the second spray hole 15. When in use, the nozzle 14 is a part of a spherical spray hole surface, and the spray holes are closely connected, which does not affect the spraying of steam and can make the heating surface of the steam larger when spraying through the nozzle 14.

[0036] In an exemplary embodiment, Figure 2 As shown, the diameter of the first pipe 4 is 5cm-20cm, and the diameter of the second pipe 5 is 0.8cm-2cm. In use, the shorter the diameter of the second pipe 5, the smaller the steam will be blocked. However, if it is too small, the pipe will be slightly deformed. Preferably, a second pipe 5 with a diameter of 1cm is used. The first pipe 4 is determined according to the steam exhaust volume of the steam engine. If the diameter of the first pipe 4 is too long, the steam will diffuse and the delivery speed will be slow. Preferably, the first pipe 4 has a diameter of 10cm.

[0037] In an exemplary embodiment, Figure 3 As shown, the diameter of the water storage cavity 93 is 10-25 cm. When in use, the second pipe 5 is connected to the water inlet 94 on the pumping device 9. Since the pumped water is pressurized, the flow rate of the water flowing into the water inlet 94 is faster than the flow rate of the water flowing out of the water outlet 95. Therefore, it is necessary to provide a sufficient water storage cavity 93. The specific amount of water storage cavity 93 is determined by the length and diameter of the second pipe 5 during use.

[0038] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present embodiments. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present embodiments. Therefore, the present embodiments are not limited to the embodiments shown herein, but are intended to be implemented in the widest possible manner consistent with the principles and novel features disclosed herein.

Claims

1. A clean papermaking steam circulation device, characterized in that: It comprises an overall frame (1), a roller (2), a first pipeline (4), a second pipeline (5), a water tank (6), a water pumping device (9), a water pump (11) and a steam engine (12); The roller (2) is arranged inside the overall frame (1), and bearings (3) are arranged on both sides of the roller (2); The first pipe (4) passes through the center points of the roller (2) and the bearing (3), and one end of the first pipe (4) extending into the interior of the roller (2) is sealed and connected, and a plurality of first spray holes (7) are provided on the first pipe (4); the other end of the first pipe (4) is connected to the steam outlet end of the steam engine (12); The water inlet of the steam engine (12) is connected to a third pipe (8), the water pump (11) is arranged in the middle of the third pipe (8), and the end of the third pipe (8) is connected to the water inlet of the water tank (6); The water pumping device (9) is provided inside the water tank (6), and the water pumping device (9) includes an electric push-pull device (91) and a water storage cavity (93); An opening (96) is provided at one end of the water storage cavity (93); the electric push-pull device (91) passes through the opening (96) and is fixedly connected to a sealing plate (92); the sealing plate (92) is inside the water storage cavity (93); a water inlet (94) is provided at the other end of the water storage cavity (93); and a water outlet (95) is provided below the water storage cavity (93); The water inlet (94) is connected to the second pipe (5), the second pipe (5) penetrates and connects the first pipe (4), and the second pipe (5) extends along the first pipe (4) to the inner bottom of the roller (2).

2. A clean papermaking steam circulation device according to claim 1, characterized in that: A partition (62) is fixedly provided inside the water tank (6); the partition (62) divides the water tank (6) into a placement chamber (61) at the upper end and a water storage chamber (63) at the lower end; the pumping device (9) is provided inside the placement chamber (61); a through hole (64) is provided on the partition (62), and the water outlet (95) passes through the through hole (64) and extends to the inside of the water storage chamber (63).

3. A clean papermaking steam circulation device according to claim 1, characterized in that: A convex plate (10) is provided below the overall frame (1), and the convex plate (10) is lower on the left and higher on the right, and is arranged in an inclined manner.

4. A clean papermaking steam circulation device according to claim 1, characterized in that: The roller (2) comprises a first sleeve (21) and a second sleeve (22); The first sleeve (21) is rotatably connected to the bearing (3), and the second sleeve (22) is fixedly connected to the first pipe (4); The second sleeve (22) is provided with a plurality of second spray holes (15), the second spray holes (15) and the first spray holes (7) correspond one to one, and the second spray holes (15) and the first spray holes (7) are connected to the sleeve (13).

5. A clean papermaking steam circulation device according to claim 4, characterized in that: A nozzle (14) is fixedly arranged on the outside of the second spray hole (15).

6. A clean papermaking steam circulation device according to claim 1, characterized in that: The diameter of the first pipe (4) is 5-20 cm, and the diameter of the second pipe (5) is 0.8-2 cm.

7. The clean papermaking steam circulation device according to claim 1, characterized in that: The water storage cavity (93) has a diameter of 10-25 cm.

Citation Information

Patent Citations

  • Clean papermaking steam circulating device

    CN215104269U