Pneumatic-electric hybrid connector
By designing the rapid disassembly structure of the gas-electric hybrid connector, the problem of the inability to quickly disassemble the gas-electric hybrid connector in the prior art is solved, and the effect of rapid disassembly and reducing the plug-and-release force is achieved. It is suitable for gas-electric hybrid transmission in industrial intelligent scenarios.
Patent Information
- Application Number
- CN202422470040.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, gas-electric hybrid connectors cannot be quickly split, and it is difficult to meet the needs of gas transmission and electricity transmission in industrial intelligent scenarios.
A gas-electric hybrid connector is designed, using a quick disassembly structure of the male and female connectors, and the combination of plastic buttons and the air pipe adapter is used to achieve rapid disassembly of electrical and gas connections, and reduce the plug-and-release force through the design of springs and step steps.
It realizes rapid disassembly of gas-electric hybrid connectors, which is convenient for split application, reduces plugging and unplugging force, improves overall utilization, and ensures the sealing of the air duct.
Smart Images

Figure CN223194083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric connectors, in particular to a gas-electric hybrid connector. Background Art
[0002] With the diversification of electronic devices and the increasing complexity of their application scenarios, the performance requirements for corresponding connectors are gradually increasing. The current transmission requirements, the ability to adapt to harsh environments, and the improvement of product performance indicators have become challenges facing the connector industry. In particular, the rapid development of industrial intelligence has not only increased the requirements for power and signal transmission, but also some application scenarios have put forward the requirement for gas transmission in connectors. Hybrid gas-electric transmission connectors have become a key part of the entire link. Currently, the main connectors circulating on the market are electric transmission connectors, and gas transmission is mainly achieved outside the mechanism. How to realize a detachable and matable hybrid gas-electric transmission connector has become a key design issue. Utility Model Content
[0003] Based on the above technical problems, an embodiment of the present application provides a pneumatic-electric hybrid connector that can realize the rapid disassembly of male and female connectors.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a pneumatic-electric hybrid connector, comprising: a male connector and a female connector, the male connector comprising a male plastic body, a male plastic sheath, a male terminal group, a male cable, a male air pipe, and a plastic button, one end of the male terminal group and the male air pipe is connected to the male cable, and the other end is arranged inside the male plastic body, the plastic button sleeve is arranged outside one end of the male air pipe, and the male plastic sheath is fixed to the outer periphery of part of the male terminal group and the plastic button;
[0005] The female connector includes a female plastic body, a female plastic sheath, a female terminal group, a female cable, an air pipe adapter, and a female air pipe. One end of the female terminal group is connected to the female cable, and the other end is arranged inside the female plastic body. The air pipe adapter is sleeved on the end of the female air pipe, and the female plastic sheath is sleeved on the outer periphery of the air pipe adapter and the female terminal group.
[0006] When the male connector and the female connector are mated and connected, the male terminal group and the female terminal group are electrically connected, and the air pipe adapter and the plastic button are in contact.
[0007] Furthermore, it also includes a spring. The plastic button includes a tubular head, a tightening part, and a holding part. A circle of abutment is formed between the tightening part and the tubular head. The spring is sleeved on the outside of the tubular head, and its end rests on the abutment of the tightening part.
[0008] Furthermore, a three-stage stepped step is provided on a side of the tightening portion opposite to the abutting platform, and a plurality of concave arc portions are provided on the surface of the holding portion for identifying the rotation angle.
[0009] Furthermore, the stepped steps include a first step, a second step, and a third step, and the male seat plastic sheath is provided with a plurality of ridges that cooperate with the stepped steps. When the ridges are engaged with the first step, the trachea adapter is in a locked state; when the ridges are against the second step, the trachea adapter is in a single-end loosened state; when the ridges are against the third step, the trachea adapter is in a double-end loosened state.
[0010] Furthermore, a large terminal channel, a small terminal channel and a male end air duct are provided in the plastic body of the male socket. The air duct is located between the large terminal channel and the small terminal channel. A circle of protrusions extending toward the center are provided at intervals on the inner surface of the air duct. The spring is movably provided between the protrusion and the tightening part.
[0011] Furthermore, it also includes a male plastic cover and a female plastic cover, a pair of first snap-fit parts are provided on both side surfaces in the width direction of the male plastic cover, a pair of first protrusions are provided on both side surfaces in the width direction of the male plastic body, and the first snap-fit parts are matched and connected with the first protrusions; a pair of second snap-fit parts are provided on both side surfaces in the length direction of the female plastic cover, a pair of second protrusions are provided on both side surfaces in the length direction of the upper side of the female plastic body, and the second snap-fit parts are matched and connected with the second protrusions.
[0012] Furthermore, an auxiliary pin is provided on one side surface of the male plastic cover in the longitudinal direction, and a square unlocking pressing portion suspended above the male plastic body is provided on the side surface of the male plastic body in the longitudinal direction. One end of the unlocking pressing portion is crimped onto the top of the auxiliary pin, and a third protrusion is provided on one side surface of the female plastic body in the longitudinal direction. The other end of the unlocking pressing portion is snapped into connection with the third protrusion.
[0013] Furthermore, the female terminal group includes a large power terminal slot, multiple small power terminal slots, and multiple signal terminal slots. A large crown spring is provided in the large power terminal slot, and a small crown spring is provided in the small power terminal slot; the male terminal group includes a large power terminal pin, multiple small power terminal pins, and multiple signal terminal pins that are connected to the female terminal group.
[0014] Furthermore, it also includes multiple screws. The male plastic sheath, male plastic body, female plastic sheath, and female plastic body are provided with multiple screw holes. The screws are installed on the screw holes to fix the male plastic sheath and female plastic sheath on the corresponding male plastic body and female plastic body.
[0015] Furthermore, it also includes a waterproof ring, which is arranged on the docking surface of the male seat plastic body and / or the female seat plastic body.
[0016] The beneficial effects of the present invention are: the use of standard parts trachea adapter and plastic button to achieve rapid disassembly of male and female connectors, which is convenient for detachable application scenarios, and the use of trachea adapter can avoid the sealing structure design of the trachea channel, making the overall structure simpler and more practical, the connector plastic sheath allows the power terminal and trachea adapter to be in a movable state, reducing the plug-in and pull-out force while having the ability to correct the matching; the trachea transmission and power transmission are combined into a unified connector unit, which can realize 300A power supply, 21PIN signal transmission, and 1 trachea transmission. The detachable design can make the utilization rate of the entire unit higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the male and female connectors after they are connected in an embodiment of the present utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of the male connector in the embodiment of the present utility model;
[0019] Figure 3 This is a schematic diagram of the exploded structure of the male connector in the embodiment of the present utility model;
[0020] Figure 4 This is a schematic cross-sectional view of the male connector in an embodiment of the present utility model;
[0021] Figure 5 This is a schematic diagram of the overall structure of the female connector in an embodiment of the present utility model;
[0022] Figure 6 This is a schematic diagram of the exploded structure of the female connector in the embodiment of the present utility model;
[0023] Figure 7 This is a schematic cross-sectional view of the female connector in an embodiment of the present utility model;
[0024] Figure 8 This is a schematic cross-sectional view of the male and female connectors after connection in an embodiment of the present utility model;
[0025] Figure 9 This is a schematic cross-sectional view of the trachea adapter in a single-end loosened state and a double-end unlocked state according to an embodiment of the present invention;
[0026] Figure 10 For Figure 8 、 Figure 9 Schematic diagram of the structure of the corresponding plastic button and the plastic cover of the male socket in three connection states;
[0027] Figure markings: 1-male connector, 2-female connector, 10-male plastic body, 11-male plastic sheath, 12-male plastic cover, 13-male terminal group (including 130, 131, 132), 14-male cable, 15-plastic button, 16-spring, 17-first screw, 18-male air pipe, 20-female plastic body, 21-female plastic cover, 22-female plastic sheath, 23-female terminal group (including 230, 231, 232), 24-female cable, 25-air pipe adapter, 26-small crown spring, 27-large crown spring, 28-second screw, 29-female air pipe, 101-small terminal hole, 102-air pipe, 103-large terminal hole, 1 04-first raised portion, 105-unlocking pressing portion, 106-bump, 110-rib, 111-first screw hole, 120-first buckle portion, 121-auxiliary latch, 130-signal terminal pin, 131-large power terminal pin, 132-small power terminal pin, 150-tubular head, 151-tightening portion, 1510-first step, 1511-second step, 1512-third step, 1513-butting platform, 152-holding portion, 1520-recessed arc portion, 200-third raised portion, 201-second raised portion, 210-second buckle portion, 220-second screw hole, 230-signal terminal slot, 231-large power terminal slot, 232-small power terminal slot DETAILED DESCRIPTION
[0028] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] The embodiments of the present application provide a gas-electric hybrid connector to solve the problem in the prior art that gas-electric hybrid connectors cannot be quickly disassembled.
[0030] like Figures 1 to 10 As shown in the figure, an embodiment of the present application: a pneumatic-electric hybrid connector, comprising: a male connector 1 and a female connector 2, the male connector 1 comprising a male plastic body 10, a male plastic sheath 11, a male terminal group 13, a male cable 14, a male air pipe 18, and a plastic button 15, one end of the male terminal group 13 and the male air pipe 18 being connected to the male cable 14, and the other end being disposed within the male plastic body 10, the plastic button 15 being sleeved on the outside of one end of the male air pipe 18, and the male plastic sheath 11 being fixed to a portion of the male terminal group 13 (details to be described below) and the outer periphery of the plastic button 15;
[0031] The female connector 2 includes a female plastic body 20, a female plastic sheath 22, a female terminal assembly 23, a female cable 24, an air pipe adapter 25, and a female air pipe 29. One end of the female terminal assembly 23 is connected to the female cable 24, and the other end is located within the female plastic body 20. The air pipe adapter 25 is mounted on the end of the female air pipe 29, and the female plastic sheath 22 is mounted on the outer periphery of the air pipe adapter 25 and the female terminal assembly 23.
[0032] When the male connector 1 and the female connector 2 are mated and connected, the male terminal set 13 and the female terminal set 23 are electrically connected, and the air pipe adapter 25 and the plastic button 15 are in contact.
[0033] The pneumatic-electric hybrid connector of this embodiment transmits power, signal, and gas. The air pipe adapter 25 and the large power terminal adopt a movable nesting assembly method, which can effectively reduce the mating insertion force and disperse the overall stress caused by the high strength of the cable.
[0034] like Figure 10 As shown, the plastic button 15 also includes a spring 16. The plastic button 15 includes a tubular head 150, a tightening portion 151, and a gripping portion 152. A circle of abutment 1513 is formed between the tightening portion 151 and the tubular head 150. The spring 16 is sleeved on the outer side of the tubular head 150, and its end rests on the abutment 1513 of the tightening portion 151.
[0035] Continue to refer to Figure 10 A three-stage stepped step is provided on the side of the tightening portion 151 opposite to the abutment 1513, and the stepped step includes a first step 1510, a second step 1511, and a third step 1512. The male plastic sheath 11 is provided with a plurality of ridges 110 that cooperate with the stepped step. In particular, a plurality of recessed arc portions 1520 are provided on the surface of the holding portion 152 for identifying the rotation angle. When the ridge 110 is engaged with the first step 1510, the male connector 1 and the female connector 2 are in a locked state. When the ridge 110 abuts against the second step 1511, the trachea adapter 25 is in a loosened state. When the ridge 110 abuts against the third step 1512, the trachea adapter 25 and the plastic button 15 are in a separated state.
[0036] Combine Figure 8 、 Figure 9, the trachea adapter 25 is unlocked by the plastic button 15, and after unlocking, the product can be quickly disassembled and plugged in. Specifically, a spring 16 is provided under the plastic button 15. In normal working state, the spring 16 provides force to avoid the button from being mistakenly locked during use. When the trachea needs to be pulled out in the connector application state, first press the plastic button 15. The plastic button 15 presses down the valve of the trachea adapter 25, and the trachea and the trachea adapter 25 are unlocked. The plastic button 15 and the male plastic sheath 11 are set with a three-stage contact mode, which respectively corresponds to the locked state, unlocked single-head state, and unlocked two-head state of the trachea adapter 25. The plastic button 15 can be fixed with the male plastic sheath 11 to select three state positions by rotating the angle of the handle 152.
[0037] like Figure 3 As shown, a large terminal hole 103, multiple small terminal holes 101 and an air duct 102 are provided in the plastic body 10 of the male socket. The air duct 102 is located between the large terminal hole 103 and the multiple small terminal holes 101. A circle of protrusions 106 extending toward the center are provided on the inner surface of the air duct 102 at intervals. The spring 16 is movably provided between the protrusion 106 and the tightening portion 151.
[0038] It also includes a male plastic cover 12 and a female plastic cover 21. A pair of first snap-fit portions 120 are provided on both sides of the width direction of the male plastic cover 12, and a pair of first protrusions 104 are provided on both sides of the width direction of the male plastic body 10, and the first snap-fit portions 120 are cooperated and connected with the first protrusions 104; a pair of second snap-fit portions 210 are provided on both sides of the length direction of the female plastic cover 21, and a pair of second protrusions 201 are provided on both sides of the upper side of the female plastic body 20 in the length direction, and the second snap-fit portions 210 and the second protrusions 201 are cooperated and connected.
[0039] like Figure 3 、 Figure 6 As shown, an auxiliary latch 121 is provided on one side of the male plastic cover 12 in the longitudinal direction, and a square unlocking pressing portion 105 is provided on one side of the male plastic body 10 in the longitudinal direction, which is suspended above the male plastic body 10. One end of the unlocking pressing portion 105 is crimped onto the top of the auxiliary latch 121. A third protrusion 200 is provided on one side of the female plastic body 20 in the longitudinal direction, and the other end of the unlocking pressing portion 105 is snap-fitted to the third protrusion 200. After the male connector 1 and the female connector 2 are snapped together, they are locked by the auxiliary latch 121 of the male plastic cover 12 to prevent the male plastic lock from being accidentally unlocked. When the male and female connectors need to be unlocked, first remove the male plastic cover 12, then press the lock to unlock and separate.
[0040] The female terminal block 23 includes a large power terminal slot 231, multiple small power terminal slots 232, and multiple signal terminal slots 230. The large power terminal slot 231 houses a large crown spring 27, while the small power terminal slots 232 house small crown springs 26. The male terminal block 13 includes a large power terminal pin 131, multiple small power terminal pins 132, and multiple signal terminal pins 130, which mate with the female terminal block 23. The male plastic sheath 11 is secured to the large power terminal pin 131 and the plastic button 15. The small power terminals carry a current of approximately 5A, while the large power terminals carry a current of over 250A. The large power terminals provide charging and power for the entire system, while the small power terminals provide power for the operation of individual components.
[0041] It also includes multiple screws (including a first screw 17 and a second screw 28). The male plastic sheath 11 and the male plastic body 10 are provided with multiple first screw holes 111, and the female plastic sheath 22 and the female plastic body 20 are provided with multiple second screw holes 220. Correspondingly, the screws are installed on the screw holes to fix the male plastic sheath 11 and the female plastic sheath 22 on the corresponding male plastic body 10 and the female plastic body 20.
[0042] The terminals, air pipe adapter 25 and the plastic body in this embodiment are clearance-matched. The terminals and air pipe adapter are placed in the groove of the plastic body and fixed by a matching plastic sheath. The plastic sheath and the plastic body are locked with screws. In this state, the matching position of the terminals can be corrected and matched by the guidance of the sheath and the terminal head. At the same time, the terminals and the air pipe adapter themselves are in a free state in the plastic groove. The terminal correction reduces the insertion force during matching.
[0043] Preferably, those skilled in the art may also think of providing a waterproof ring (not shown in the figure), which may be provided on the docking surface of the male plastic body and / or the female plastic body.
[0044] The installation steps for the gas-electric hybrid connector in this embodiment to achieve signal transmission are as follows:
[0045] Installation process of male connector 1:
[0046] First, pass the male cable 14 through the male plastic cover 12; pass the male plastic sheath 11 through the large power terminal pin 131 and the male air pipe 18; rivet the large power terminal pin 131 to the large current power line of the male cable 14; rivet the small power terminal pin 132 to the small current power line of the male cable 14; rivet the signal terminal pin 130 to the signal line of the male cable 14 to form a cable assembly; assemble the spring 16 on the male plastic body 10; assemble the plastic button 15 on top of the spring 16; assemble the male cable assembly to the male plastic body 10; press the large power terminal pin 131, the small power terminal pin 132, and the signal terminal pin 130; lock the first screw 17 on the male plastic sheath 11; buckle the male plastic cover 12 and the male plastic body 10 to form the male connector 1.
[0047] Installation process of female connector 2:
[0048] First, pass the female base cable 24 through the female base plastic cover 21; pass the female base cable 24 through the female base plastic body 20; install the large crown spring 27 into the large power terminal slot 231; install the small crown spring 26 into the small power terminal slot 232 and the signal terminal slot 230 respectively; rivet the other end of the large power terminal slot 231 to the power line of the female base cable 24; rivet the other end of the signal terminal slot 230 to the signal line of the female base cable 24; rivet the small power terminal slot 232 to the small power terminal slot 231 of the female base cable 24. On the line, the whole forms a female cable assembly; assemble the large power terminal slot 231 on the female plastic body 20; assemble the air pipe adapter 25 on the female plastic body 20; assemble the female plastic sheath 22 on the female plastic body 20; lock the second screw 28 in the second screw hole 220 corresponding to the female plastic sheath 22; assemble the small power terminal slot 232 and the signal terminal slot 230 on the female plastic sheath 22; buckle the female plastic cover 21 and the female plastic body 20 to form the female connector 2.
[0049] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0050] The above-described embodiments merely represent implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.
Claims
1. A gas-electric hybrid connector, characterized in that: include: A male connector and a female connector, wherein the male connector includes a male plastic body, a male plastic sheath, a male terminal block, a male cable, a male air pipe, and a plastic button. One end of the male terminal block and the male air pipe is connected to the male cable, and the other end is located within the male plastic body. The plastic button sleeve is located outside one end of the male air pipe, and the male plastic sheath is fixed to the periphery of part of the male terminal block and the plastic button. The female connector includes a female plastic body, a female plastic sheath, a female terminal group, a female cable, an air pipe adapter, and a female air pipe. One end of the female terminal group is connected to the female cable, and the other end is arranged inside the female plastic body. The air pipe adapter is sleeved on the end of the female air pipe, and the female plastic sheath is sleeved on the outer periphery of the air pipe adapter and the female terminal group. When the male connector and the female connector are mated and connected, the male terminal group and the female terminal group are electrically connected, and the air pipe adapter and the plastic button are in contact.
2. The gas-electric hybrid connector according to claim 1, characterized in that: It also includes a spring. The plastic button includes a tubular head, a tightening part, and a holding part. A circle of abutment is formed between the tightening part and the tubular head. The spring is sleeved on the outside of the tubular head, and its end rests on the abutment of the tightening part.
3. The gas-electric hybrid connector according to claim 2, characterized in that: A three-stage stepped step is provided on a side of the tightening portion opposite to the abutting platform, and a plurality of concave arc portions for identifying the rotation angle are provided on the surface of the holding portion.
4. The gas-electric hybrid connector according to claim 3, characterized in that: The stepped steps include a first step, a second step, and a third step. The male seat plastic sheath is provided with a plurality of ridges that cooperate with the stepped steps. When the ridges are engaged with the first step, the trachea adapter is in a locked state. When the ridges are against the second step, the trachea adapter is in a single-end loosened state. When the ridges are against the third step, the trachea adapter is in a double-end loosened state.
5. The gas-electric hybrid connector according to claim 2, characterized in that: A large terminal channel, a small terminal channel and a male end air duct are provided in the plastic body of the male socket. The air duct is located between the large terminal channel and the small terminal channel. A circle of protrusions extending toward the center are provided at intervals on the inner surface of the air duct. The spring is movably provided between the protrusion and the tightening part.
6. The gas-electric hybrid connector according to claim 1, characterized in that: It also includes a male plastic cover and a female plastic cover, a pair of first snap-fit parts are provided on both sides of the width direction of the male plastic cover, a pair of first protrusions are provided on both sides of the width direction of the male plastic body, and the first snap-fit parts are matched and connected with the first protrusions; a pair of second snap-fit parts are provided on both sides of the length direction of the female plastic cover, a pair of second protrusions are provided on both sides of the length direction of the upper side of the female plastic body, and the second snap-fit parts and the second protrusions are matched and connected.
7. The gas-electric hybrid connector according to claim 6, characterized in that: An auxiliary pin is provided on one side surface of the male plastic cover in the longitudinal direction, and a square unlocking pressing portion suspended above the male plastic body is provided on the side surface of the male plastic body in the longitudinal direction. One end of the unlocking pressing portion is crimped onto the auxiliary pin, and a third protrusion is provided on one side surface of the female plastic body in the longitudinal direction. The other end of the unlocking pressing portion is buckled and connected with the third protrusion.
8. The gas-electric hybrid connector according to claim 1, characterized in that: The female terminal group includes a large power terminal slot, multiple small power terminal slots, and multiple signal terminal slots. A large crown spring is provided in the large power terminal slot, and a small crown spring is provided in the small power terminal slot; the male terminal group includes a large power terminal pin, multiple small power terminal pins, and multiple signal terminal pins that are connected to the female terminal group.
9. The gas-electric hybrid connector according to claim 1, characterized in that: It also includes multiple screws. The male plastic sheath, male plastic body, female plastic sheath, and female plastic body are provided with multiple screw holes. The screws are installed on the screw holes to fix the male plastic sheath and female plastic sheath on the corresponding male plastic body and female plastic body.
10. The pneumatic-electric hybrid connector according to claim 1, characterized in that: It also includes a waterproof ring, which is arranged on the docking surface of the male seat plastic body and / or the female seat plastic body.