Internal sludge treatment device for wet-type electrostatic dust collector

By introducing the gas storage disc and air intake box structure into the wet electrostatic dust collector, changing the gas discharge position and filtering impurities, the problems of incomplete cleaning and blockage of sludge with fixed jet head positions are solved, and the cleaning effect and reliability of the device are improved.

CN223197178UActive Publication Date: 2025-08-08FUJIAN QIHAOKE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422300487.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-08
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The jet head of the existing wet electrostatic dust collector is fixed, resulting in incomplete cleaning of sludge, and impurities in the gas can easily block the nozzle structure, affecting the continuous use of the device.

Method used

The gas storage disk and intake box structure are adopted, and the gas discharge position is changed through the rotating gas storage disk and connecting pipe, combined with the filter net and electric heater to avoid impurities clogging the nozzle and achieve comprehensive sludge cleaning.

Benefits of technology

The comprehensive cleaning of sludge and effective filtration of gas impurities are achieved, which improves the practicality and sustainability of the device and avoids nozzle blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an internal sludge treatment device for a wet type electrostatic precipitator, which comprises a box body, a smoke inlet pipe fixedly penetrates through the outer wall of the box body, an air storage disc penetrates through one end of the box body through a bearing, and a right-angle frame and a positioning pipe are mounted at one end of the box body. An air inlet box, a driving motor and an air pump are installed on one side of the right-angle frame, a control panel is installed on the outer wall of the box body, an inner gear ring is installed on the inner wall of a positioning pipe, the output end of the driving motor is sleeved with a first main gear, a shaft pipe penetrates through one side of the right-angle frame through a bearing, and one end of the shaft pipe is inserted into an air storage disc. And the other end of the shaft tube is provided with an air guide tube through a bearing. The internal sludge treatment device for the wet-type electrostatic dust collector has the beneficial effects that the gas storage disc is adopted, and the gas discharge position can be changed while the use number of spray head structures is reduced through the arrangement of the gas storage disc, so that the sludge is ensured to be comprehensively cleaned, and the use practicability of the internal sludge treatment device for the wet-type electrostatic dust collector is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wet electrostatic precipitators, in particular to an internal sludge treatment device for a wet electrostatic precipitator. Background Art

[0002] The wet electrostatic precipitator uses water spraying or overflow water to form a water film on the surface of the dust collecting electrode to achieve plate cleaning. Wet cleaning can avoid the re-flying of settled dust and achieve a very high dust removal efficiency. When the wet electrostatic precipitator is actually used, it is necessary to equip it with a sludge treatment device to complete the sludge treatment inside the wet electrostatic precipitator. It has the advantages of simple operation, stable structure and good use effect.

[0003] The prior art discloses a wet electrostatic precipitator with an airflow distribution structure with announcement number: CN218222907U. In the above utility model, the jet device includes a first jet pipe, a second jet pipe, a main air pipe, a first jet head and a second jet head. The gas is ejected through multiple first jet heads and multiple second jet heads, which can blow the sludge attached to the bottom surface of the box to achieve sludge treatment. However, the use positions of the multiple first jet heads and multiple second jet heads are fixed, resulting in a fixed cleaning position, and the sludge adsorbed on the surface of the gas itself cannot be cleaned, which reduces the practicality of the use of this utility model. At the same time, when the gas passes through the jet device, there is no filtering structure. When the gas contains impurities, it is easy to cause blockage of the multiple first jet heads and multiple second jet heads, which brings hidden dangers to the continued use of this utility model.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the shortcomings of the existing technology, the utility model provides an internal sludge treatment device for a wet electrostatic precipitator, which has the advantages of reducing the number of nozzle structures used while changing the position of gas discharge to ensure that the sludge is fully cleaned, and having a filtering structure to prevent impurities in the gas from clogging the nozzle structure, thereby solving the problems in the above-mentioned background technology.

[0007] (2) Technical solution

[0008] In order to achieve the above advantages of reducing the number of nozzle structures used while changing the position of gas discharge, ensuring that the sludge is fully cleaned, and having a filtering structure to prevent impurities in the gas from clogging the nozzle structure, the specific technical solutions adopted by the utility model are as follows:

[0009] An internal sludge treatment device for a wet electrostatic precipitator comprises a box body, the outer wall of the box body is fixedly penetrated by a smoke inlet pipe, one end of the box body is penetrated by an air storage disk through a bearing, one end of the box body is installed with a right-angle bracket and a positioning tube, one side of the right-angle bracket is installed with an air intake box, a drive motor and an air pump, a control panel is installed on the outer wall of the box body, an inner gear ring is installed on the inner wall of the positioning tube, the output end of the drive motor is sleeved with a first main gear, one side of the right-angle bracket is penetrated by a shaft tube through a bearing, and one end of the shaft tube is inserted into the interior of the air storage disk. The other end of the shaft tube is equipped with an air guide tube through a bearing, and one end of the air guide tube is clamped with the output end of the air pump, the input end of the air pump is clamped with an exhaust pipe, and one end of the exhaust pipe is inserted into the interior of the air intake box, the side wall of the shaft tube is fixedly sleeved with a first driven gear, the interior of the air storage disk is penetrated by a connecting tube through a bearing, and the side wall of one end of the connecting tube is fixedly sleeved with a sleeve gear, one end side wall of the connecting tube is provided with multiple groups of vents, the other end side wall of the connecting tube is penetrated by multiple groups of jet inclined tubes, and the side walls of the multiple groups of jet inclined tubes are all provided with one-way valves.

[0010] Furthermore, both end portions of the connecting pipe are sealed structures.

[0011] Furthermore, the first main gear and the first driven gear are meshed with each other.

[0012] Furthermore, the sleeve gear and the inner gear ring are meshed with each other.

[0013] Furthermore, the plurality of groups of vent holes are located inside the gas storage disk.

[0014] Furthermore, an air intake pipe is passed through one side of the air intake box through a bearing, and a filter is installed inside the air intake pipe. A servo motor is installed on one side of the air intake box, and the output end of the servo motor is sleeved with a second main gear. The side wall of the air intake pipe is sleeved with a second driven gear. An electric heater is installed inside the air intake box, and the servo motor and the electric heater are electrically connected to the control panel through wires.

[0015] Furthermore, the second main gear and the second driven gear are meshed with each other.

[0016] Furthermore, the control panel is electrically connected to the drive motor and the air pump through electric wires.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, the present invention provides an internal sludge treatment device for a wet electrostatic precipitator, which has the following features:

[0019] Beneficial effects:

[0020] (1) The utility model adopts an air storage disk. When the internal sludge treatment device of the wet electrostatic precipitator is actually used, the control panel is used to make the driving motor and the air pump work. The output end of the driving motor can drive the first main gear to rotate. Since the first main gear and the first driven gear are engaged with each other, the rotating first main gear can push the first driven gear to rotate. The rotating first driven gear can drive the air storage disk to rotate through the shaft tube. The rotating air storage disk can drive the connecting pipe to rotate. In this process, since the sleeve gear and the inner gear ring are engaged with each other, the fixed inner gear ring can push the sleeve gear to rotate. The rotating sleeve gear can drive the connecting pipe to rotate. In this process, the connecting pipe performs orbital revolution and also performs rotation. By rotating on its own, the air pump can draw the gas inside the air inlet box into the interior of the air storage disk through the exhaust pipe, the air guide pipe and the shaft pipe. The gas inside the air storage disk enters the interior of the connecting pipe, and finally the gas can be ejected through multiple sets of jet inclined tubes. The ejected gas can blow the sludge attached to the inner wall of the box. Multiple sets of one-way valves can prevent the sludge from entering the interior of the connecting pipe through the multiple sets of jet inclined tubes. The rotating air storage disk, the connecting pipe and the multiple sets of jet inclined tubes can avoid the attachment of sludge by using centrifugal force. By setting up the air storage disk, the number of nozzle structures used can be reduced, and the position of gas discharge can be changed to ensure that the sludge is fully cleaned, thereby improving the practicality of the internal sludge treatment device for the wet electrostatic precipitator.

[0021] (2) The utility model adopts an air intake box. According to the above operation, the air pump can extract the gas inside the air intake box through the exhaust pipe. When the air intake box is in a negative pressure state, external gas can enter the interior of the air intake box through the air intake pipe. The filter can prevent impurities in the gas from entering the interior of the air intake box through the air intake pipe. The servo motor and the electric heater are operated by using the control panel. The output end of the servo motor can drive the second main gear to rotate. Since the second main gear and the second driven gear are engaged with each other, the rotating second main gear can push the second driven gear to rotate. The rotating second driven gear can drive the filter to rotate through the air intake pipe. The rotating filter can use centrifugal force to shake off impurities attached to its surface. The gas entering the interior of the air intake box can be heated by the electric heater. The heated gas enters the interior of the box and can be dried. The air intake box is provided with a filtering structure, which can prevent impurities in the gas from clogging the nozzle structure, thereby ensuring the continuous use of the internal sludge treatment device for the wet electrostatic precipitator. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is a schematic structural diagram of an internal sludge treatment device for a wet electrostatic precipitator proposed in the present invention;

[0024] Figure 2 This is a three-dimensional diagram of the intake pipe and the second driven gear proposed by the present invention;

[0025] Figure 3 It is a cross-sectional schematic diagram of the air intake box proposed by the present utility model;

[0026] Figure 4 The utility model proposes Figure 1 A magnified view of center.

[0027] In the picture:

[0028] 1. Box body; 2. Smoke inlet pipe; 3. Gas storage plate; 4. Right-angle bracket; 5. Air inlet box; 6. Drive motor; 7. Air pump; 8. Positioning tube; 9. First main gear; 10. First driven gear; 11. Connecting pipe; 12. Air guide pipe; 13. Socket gear; 14. Air vent; 15. Jet inclined pipe; 16. Internal gear ring; 17. Shaft tube; 18. Air inlet pipe; 19. Filter; 20. Servo motor; 21. Second main gear; 22. Second driven gear; 23. Electric heater. DETAILED DESCRIPTION

[0029] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0030] According to an embodiment of the present invention, an internal sludge treatment device for a wet electrostatic precipitator is provided.

[0031] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-4As shown, according to an embodiment of the present invention, an internal sludge treatment device for a wet electrostatic precipitator is provided, comprising a box body 1, a smoke inlet pipe 2 is fixedly passed through the outer wall of the box body 1, an air storage disk 3 is passed through one end of the box body 1 through a bearing, a right-angle frame 4 and a positioning tube 8 are installed at one end of the box body 1, an air inlet box 5, a drive motor 6 and an air pump 7 are installed on one side of the right-angle frame 4, a control panel is installed on the outer wall of the box body 1, an inner gear ring 16 is installed on the inner wall of the positioning tube 8, a first main gear 9 is sleeved on the output end of the drive motor 6, a shaft tube 17 is passed through one side of the right-angle frame 4 through a bearing, and one end of the shaft tube 17 is inserted into the interior of the air storage disk 3, an air guide pipe 12 is installed on the other end of the shaft tube 17 through a bearing, and one end of the air guide pipe 12 is connected to the air pump 7 The output end is clamped, the input end of the air pump 7 is clamped with an exhaust pipe, and one end of the exhaust pipe is inserted into the interior of the air intake box 5, the side wall of the shaft tube 17 is fixedly sleeved with the first driven gear 10, the interior of the air storage disk 3 is penetrated by a connecting pipe 11 through a bearing, and the side wall of one end of the connecting pipe 11 is fixedly sleeved with a sleeve gear 13, one end side wall of the connecting pipe 11 is provided with multiple groups of vents 14, the other end side wall of the connecting pipe 11 is penetrated by multiple groups of jet inclined pipes 15, and the side walls of the multiple groups of jet inclined pipes 15 are all provided with one-way valves. By setting the air storage disk 3, the number of nozzle structures used can be reduced while the position of gas discharge can be changed, thereby ensuring that the sludge is fully cleaned, thereby improving the practicality of the internal sludge treatment device for the wet electrostatic precipitator.

[0032] In one embodiment, both ends of the connecting pipe 11 are sealed structures.

[0033] In one embodiment, the first main gear 9 and the first driven gear 10 are engaged with each other, ensuring that the first main gear 9 can drive the first driven gear 10 to rotate.

[0034] In one embodiment, the sleeve gear 13 and the inner gear ring 16 are meshed with each other, ensuring that the inner gear ring 16 can drive the sleeve gear 13 to rotate.

[0035] In one embodiment, the plurality of vent holes 14 are located inside the gas storage disk 3 , ensuring that the gas inside the gas storage disk 3 can enter the interior of the connecting pipe 11 through the plurality of vent holes 14 .

[0036] In one embodiment, an air intake pipe 18 is passed through one side of the air intake box 5 through a bearing, and a filter screen 19 is installed inside the air intake pipe 18. A servo motor 20 is installed on one side of the air intake box 5, and the output end of the servo motor 20 is sleeved with a second main gear 21, and the side wall of the air intake pipe 18 is sleeved with a second driven gear 22. An electric heater 23 is installed inside the air intake box 5, and the servo motor 20 and the electric heater 23 are electrically connected to the control panel through wires. The air intake box 5 is provided with a filtering structure, which can prevent impurities in the gas from clogging the nozzle structure, thereby ensuring the continuous use of the internal sludge treatment device for the wet electrostatic precipitator.

[0037] In one embodiment, the second main gear 21 and the second driven gear 22 are meshed with each other, ensuring that the second main gear 21 can drive the second driven gear 22 to rotate.

[0038] In one embodiment, the control panel is electrically connected to the drive motor 6 and the air pump 7 through wires. The control circuit of the control panel can be implemented through simple programming by technicians in this field. It is common knowledge in the field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0039] Working principle:

[0040] When the internal sludge treatment device for the wet electrostatic precipitator is actually used, the control panel is used to operate the drive motor 6 and the air pump 7. The output end of the drive motor 6 can drive the first main gear 9 to rotate. Since the first main gear 9 and the first driven gear 10 are engaged with each other, the rotating first main gear 9 can drive the first driven gear 10 to rotate. The rotating first driven gear 10 can drive the air storage disk 3 to rotate through the shaft tube 17. The rotating air storage disk 3 can drive the connecting pipe 11 to rotate. In this process, since the socket gear 13 and the inner gear ring 16 are engaged with each other, the fixed inner gear ring 16 can drive the socket gear 13 to rotate, and the rotating socket gear 13 can drive The connecting pipe 11 is driven to rotate. During this process, the connecting pipe 11 revolves and rotates at the same time. The air pump 7 can draw the gas inside the air inlet box 5 into the interior of the air storage disk 3 through the exhaust pipe, the air guide pipe 12 and the shaft tube 17. The gas inside the air storage disk 3 enters the interior of the connecting pipe 11, and finally the gas can be ejected through the multiple sets of jet inclined pipes 15. The ejected gas can blow the sludge attached to the inner wall of the box body 1. The multiple sets of one-way valves can prevent the sludge from entering the interior of the connecting pipe 11 through the multiple sets of jet inclined pipes 15. The rotating air storage disk 3, the connecting pipe 11 and the multiple sets of jet inclined pipes 15 can avoid the adhesion of sludge by the action of centrifugal force. Disk 3, while reducing the number of nozzle structures used, can change the position of gas discharge, ensure that the sludge is fully cleaned, and improve the practicality of the internal sludge treatment device for the wet electrostatic precipitator. At the same time, according to the above operation, the air pump 7 can extract the gas inside the air intake box 5 through the exhaust pipe. When the air intake box 5 is in a negative pressure state, the external gas can enter the interior of the air intake box 5 through the air intake pipe 18. The filter 19 can prevent impurities in the gas from entering the interior of the air intake box 5 through the air intake pipe 18. The control panel is used to make the servo motor 20 and the electric heater 23 work, and the output end of the servo motor 20 can drive the second main gear 2 1 rotates. Since the second main gear 21 and the second driven gear 22 are engaged with each other, the rotating second main gear 21 can drive the second driven gear 22 to rotate. The rotating second driven gear 22 can drive the filter screen 19 to rotate through the air intake pipe 18. The rotating filter screen 19 can use centrifugal force to throw off impurities attached to its surface. The gas entering the air intake box 5 can be heated by the electric heater 23. The heated gas enters the box body 1 and can be dried. The air intake box 5 is provided with a filtering structure, which can prevent impurities in the gas from clogging the nozzle structure, thereby ensuring the continuous use of the internal sludge treatment device for the wet electrostatic precipitator.

[0041] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An internal sludge treatment device for a wet electrostatic precipitator, characterized in that: The invention comprises a box body (1), wherein a smoke inlet pipe (2) is fixedly passed through the outer wall of the box body (1), an air storage disk (3) is passed through one end of the box body (1) via a bearing, a right-angle frame (4) and a positioning tube (8) are installed at one end of the box body (1), an air inlet box (5), a drive motor (6) and an air pump (7) are installed on one side of the right-angle frame (4), a control panel is installed on the outer wall of the box body (1), an inner gear ring (16) is installed on the inner wall of the positioning tube (8), a first main gear (9) is sleeved on the output end of the drive motor (6), a shaft tube (17) is passed through one side of the right-angle frame (4) via a bearing, and one end of the shaft tube (17) is inserted into the interior of the air storage disk (3), and the shaft tube (17) is inserted into the interior of the air storage disk (3). The other end is provided with an air guide tube (12) through a bearing, and one end of the air guide tube (12) is clamped with the output end of the air pump (7), the input end of the air pump (7) is clamped with an exhaust pipe, and one end of the exhaust pipe is inserted into the interior of the air intake box (5), the side wall of the shaft tube (17) is fixedly sleeved with a first driven gear (10), the interior of the air storage disc (3) is penetrated by a connecting tube (11) through a bearing, and the side wall of one end of the connecting tube (11) is fixedly sleeved with a sleeve gear (13), the side wall of one end of the connecting tube (11) is provided with multiple groups of vent holes (14), the side wall of the other end of the connecting tube (11) is penetrated by multiple groups of jet inclined tubes (15), and the side walls of the multiple groups of jet inclined tubes (15) are all provided with one-way valves.

2. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: Both end portions of the connecting pipe (11) are sealed structures.

3. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: The first main gear (9) and the first driven gear (10) are meshed with each other.

4. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: The sleeve gear (13) and the inner gear ring (16) are meshed with each other.

5. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: The plurality of groups of vent holes (14) are located inside the gas storage disk (3).

6. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: An air intake pipe (18) is passed through one side of the air intake box (5) through a bearing, and a filter screen (19) is installed inside the air intake pipe (18). A servo motor (20) is installed on one side of the air intake box (5), and the output end of the servo motor (20) is sleeved with a second main gear (21). A second driven gear (22) is sleeved on the side wall of the air intake pipe (18). An electric heater (23) is installed inside the air intake box (5), and the servo motor (20) and the electric heater (23) are electrically connected to a control panel through electric wires.

7. The internal sludge treatment device for a wet electrostatic precipitator according to claim 6, characterized in that: The second main gear (21) and the second driven gear (22) are meshed with each other.

8. The internal sludge treatment device for a wet electrostatic precipitator according to claim 1, characterized in that: The control panel is electrically connected to the drive motor (6) and the air pump (7) via electric wires.

Citation Information

Patent Citations

  • Wet type electrostatic dust collector with airflow distribution structure

    CN218222907U