Flying fork winding displacement auxiliary mechanism

Abstract

The utility model relates to a flying fork winding displacement auxiliary mechanism, comprising a wire inlet assembly used for threading and controlling the opening and closing of a clamping nozzle; the wire arranging box assembly is arranged below the wire inlet assembly and used for providing winding power; the winding part is rotatably arranged on the wire inlet assembly; the wire arranging box assembly can drive the winding component to rotate around the axis of the wire inlet assembly. The pushing part is arranged on one side of the wire inlet assembly; the pushing part can drive the wire inlet assembly / winding part to move in the axis direction. The flying fork flat cable auxiliary mechanism has the advantages of being reasonable in structure, convenient to operate, high in efficiency, good in precision, high in universality and the like, can meet the requirements of flat cable winding production, and provides powerful support for improving flat cable quality and production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of winding equipment, in particular to a flying fork wire arrangement auxiliary mechanism. Background Art

[0002] The shortcomings of traditional winding mechanisms are becoming increasingly apparent in the winding process of wire winding machines. They suffer from numerous issues, including low winding efficiency, which makes it difficult to keep up with the pace of modern industrial production; unsatisfactory winding accuracy, which fails to meet the high standards for winding quality; and complex operating procedures, which not only increase the operator's workload but also make human error more likely. These issues have made traditional winding mechanisms increasingly inadequate in modern industrial production, making them unable to meet market expectations for quality and efficiency.

[0003] In light of this, and to fundamentally improve the quality and efficiency of cable winding, we have meticulously designed this flying fork cable winding auxiliary mechanism. It aims to break through the limitations of traditional cable winding mechanisms. Through innovative design and optimized structure, it achieves efficiency, precision, and simplicity in the cable winding process, bringing higher-quality cable winding products to modern industrial production and meeting the diverse needs of the market. Summary of the Invention

[0004] The purpose of this utility model is to provide a flying fork wire winding auxiliary mechanism with the advantages of reasonable structure, convenient operation, high efficiency, good precision, strong versatility, etc., which can meet the needs of wire winding production and provide strong support for improving wire winding quality and production efficiency, so as to solve the above technical problems.

[0005] In order to realize the above technical solution, the technical solution of the utility model is as follows: a flying fork line auxiliary mechanism, comprising

[0006] Wire feeding assembly, used for threading and controlling the opening and closing of the clamping jaws;

[0007] A wire arranging box assembly is provided below the wire inlet assembly to provide winding power;

[0008] A winding component is rotatably mounted on the incoming wire assembly; the wire arrangement box assembly can drive the winding component to rotate around the axis of the incoming wire assembly; and

[0009] A pushing component is provided on one side of the incoming wire assembly; the pushing component can drive the incoming wire assembly / winding component to move along the axial direction.

[0010] Furthermore, the wire feed assembly includes a wire feed core shaft provided with a through hole; the wire feed core shaft is provided with a first elongated hole, and the first elongated hole extends to the axis of the wire feed core shaft; a bearing is provided at one end of the wire feed core shaft, and a nozzle die head is detachably installed at the other end.

[0011] Furthermore, the wire traversing box assembly includes a wire traversing box plate, and a motor is placed horizontally above the wire traversing box plate; a first synchronous wheel is detachably mounted on the output end of the motor; and a transmission connection is formed between the first synchronous wheel and the winding component via a synchronous belt.

[0012] Furthermore, the winding component includes a spindle push rod sleeved on the wire feed assembly, and the pushing component can drive the spindle push rod to move back and forth along the axis; one end of the spindle push rod is rotatably inserted with a die head spindle; a counterweight assembly is provided on the die head spindle; and a flying fork assembly is provided on the die head spindle.

[0013] Furthermore, the spindle push rod includes a guard plate shaft; a support rod is symmetrically inserted at one end of the guard plate shaft, and a second bearing is provided between adjacent support rods; the second bearing is embedded in one end surface of the guard plate shaft; a guard plate is screwed to one end of the support rod;

[0014] The die head main shaft includes a first spacer and a second spacer arranged coaxially; a second synchronous pulley is provided at one end of the first spacer, and a third synchronous pulley is provided at the other end; a fourth synchronous pulley is provided at one end of the second spacer, and a guide rail slider is provided at the other end thereof, and the adjacent third synchronous pulley and the fourth synchronous pulley are connected by a counterweight assembly; the diameter of the second synchronous pulley is much smaller than that of the third synchronous pulley;

[0015] The counterweight assembly includes an outer spacer arranged parallel to the die head main shaft; a first small pulley is installed at one end of the outer spacer, and a second small pulley is installed at the other end; the first small pulley / the second small pulley are both connected to the die head main shaft through a synchronous belt;

[0016] The flying fork assembly comprises a flying fork mounted on a first spacer sleeve; a connecting block is adjustably mounted on one end of the flying fork; and a wire nozzle is inserted into the connecting block.

[0017] Furthermore, the pushing component includes a first push rod assembly and a second push rod assembly arranged in parallel; the first push rod assembly can drive the spindle push rod to move back and forth, used to control the movement distance of the guard plate on the spindle push rod; the second push rod assembly can drive the second push rod assembly to move back and forth, used to control the clamping nozzle module on the incoming wire assembly so that the clamping nozzle can open and close; the first push rod assembly and the second push rod assembly are arranged in similar structures.

[0018] Furthermore, the first push rod assembly consists of a push plate, a motor, a screw, a linear bearing, a cylinder, and a connecting block. The output end of the motor is connected to the screw; the push plate is connected to the screw through a screw sleeve; linear bearings are symmetrically provided on the push plate; a cylinder is provided on one side of the motor; and the cylinder is fixed on the connecting block.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1) This utility model can effectively improve the efficiency of cable winding

[0021] Power Transmission and Coordinated Operation: The motor within the cable traversing box assembly drives the winding assembly around the axis of the cable feed assembly via a first synchronous pulley and a timing belt. This direct power transmission significantly reduces energy loss and effectively ensures efficient winding. Simultaneously, the first and second pusher assemblies within the driving assembly precisely control the movement of the spindle push rod and cable feed assembly, respectively. These assemblies coordinate with the rotation of the winding assembly to achieve coordinated operation of all movements during the cable traversing and winding process, significantly improving both speed and efficiency. Fast Wire Threading and Clamping Control: The cable feed assembly's cable feed mandrel is equipped with both a through-hole and a slotted hole, facilitating cable threading. Furthermore, the clamping die head at one end is removable, and the clamping die can be opened and closed by the second pusher assembly. This allows for quick cable securement and release, significantly reducing the time spent threading and securing the cable, further enhancing the overall efficiency of cable traversing and winding.

[0022] 2) This utility model can effectively improve the winding accuracy of the cable

[0023] Precision components and accurate rotation: The main shaft push rod, die head main shaft, and flying fork assembly in the winding component are all precisely designed. The multiple synchronous pulleys on the die head main shaft achieve stable transmission with the help of the counterweight assembly, which effectively ensures the smooth operation of the die head main shaft. The flying fork of the flying fork assembly is installed with an adjustable connecting block to install the wire nozzle, which can accurately control the position and angle of the wire nozzle, thereby achieving high-precision wire winding. Precise movement control: The first push rod assembly and the second push rod assembly of the pushing component can accurately regulate the movement of the wire feed assembly and the winding component along the axial direction. The motor, lead screw, linear bearing, cylinder and other components work together to ensure the accuracy and stability of the movement, making the position and spacing of the wire winding more precise, effectively improving the quality and accuracy of the wire winding.

[0024] 3) This utility model enhances the versatility and flexibility of the equipment

[0025] Removable and adjustable design: The nozzle die of the inlet assembly is removable, and the connecting block of the flying fork assembly is adjustable, which enables the mechanism to adapt to the cable arrangement needs of different specifications and types. Corresponding adjustments are made according to factors such as the diameter and material of the cable, which improves the adaptability of the equipment to different cable arrangement tasks. Component versatility: Many components in the cable arrangement box assembly, winding components, and pushing components adopt a standardized design and have a certain degree of versatility. When maintaining and upgrading the equipment, components can be easily replaced, reducing the maintenance cost and difficulty of the equipment. At the same time, this versatility also helps operators become familiar with and master the operation and maintenance of the equipment, thereby improving work efficiency.

[0026] 4) This utility model can effectively improve the stability and reliability of equipment

[0027] Counterweight and Balance Design: The counterweight assembly on the die spindle effectively balances the centrifugal force generated during high-speed rotation and wire winding, reducing vibration and shake, and ensuring equipment stability. This not only improves the accuracy and quality of wire winding, but also reduces the risk of equipment failure caused by vibration. High-quality Materials and Robust Construction: All components, such as the wire feed mandrel, spindle push rod, and die spindle, are manufactured from high-quality materials with excellent strength and wear resistance. Furthermore, the tight connections between components and the rational structural design ensure that they can withstand long-term operation and heavy workloads, enhancing the reliability and service life of the equipment.

[0028] In summary, the flying fork wire winding auxiliary mechanism has demonstrated significant beneficial effects in terms of wire winding efficiency, precision, versatility, flexibility, stability and reliability. It can meet the high-quality requirements of modern industrial production for wire winding, and provides strong support for enterprises to improve production efficiency, reduce costs and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0030] Figure 1 This is an exploded view of the flying fork cable arrangement auxiliary mechanism;

[0031] Figure 2 This is a three-dimensional diagram of the flying fork cable arrangement auxiliary mechanism. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0034] Please see the attached Figures 1 to 2 Shown: A flying fork wire arrangement auxiliary mechanism, including a wire feed assembly 1, a wire arrangement box assembly 2, a winding component 3 and a pushing component 4. The wire feed assembly 1 is used for threading the wire and controlling the opening and closing of the clamping nozzle; the wire arrangement box assembly 2 is arranged below the wire feed assembly 1 to provide winding power; the winding component 3 is rotatably arranged on the wire feed assembly 1; the wire arrangement box assembly 2 can drive the winding component 3 to rotate around the axis of the wire feed assembly 1; and the pushing component 4 is arranged on one side of the wire feed assembly 1; the pushing component 4 can drive the wire feed assembly 1 / winding component 3 to move along the axial direction. The utility model has the advantages of reasonable structure, convenient operation, high efficiency, good precision, strong versatility, etc. It can meet the needs of wire arrangement and winding production, and provides strong support for improving wire arrangement quality and production efficiency.

[0035] Furthermore, the wire feed assembly 1 includes a wire feed core shaft 11 with a through hole; the wire feed core shaft 11 is provided with a first elongated hole, which extends to the axis of the wire feed core shaft 11; one end of the wire feed core shaft 11 is provided with a bearing 12, and the other end is detachably mounted with a nozzle die head 13.

[0036] Furthermore, the wire tracing box assembly 2 includes a wire tracing box plate 21, and a motor 22 is placed horizontally above the wire tracing box plate 21; a first synchronous wheel 23 is detachably installed at the output end of the motor 22; and a transmission connection is formed between the first synchronous wheel 23 and the winding component 3 through a synchronous belt.

[0037] Furthermore, the winding component 3 includes a spindle push rod 31 sleeved on the wire feed component 1, and the pushing component 4 can drive the spindle push rod 31 to move back and forth along the axis; one end of the spindle push rod 31 is rotatably inserted with a die head spindle 32; the die head spindle 32 is provided with a counterweight assembly 33; the die head spindle 32 is provided with a flying fork assembly 34.

[0038] Furthermore, the spindle push rod 31 includes a guard plate shaft 311; a support rod 312 is symmetrically inserted at one end of the guard plate shaft 311, and a second bearing 313 is provided between adjacent support rods 312; the second bearing 313 is embedded in one end surface of the guard plate shaft 311; a guard plate 314 is screwed to one end of the support rod 312;

[0039] The die head main shaft 32 includes a first spacer 321 and a second spacer 322 arranged coaxially; a second synchronous pulley 323 is provided at one end of the first spacer 321, and a third synchronous pulley 324 is provided at the other end; a fourth synchronous pulley 325 is provided at one end of the second spacer 322, and a retractable guide slider 326 is provided at the other end. The adjacent third synchronous pulleys 324 and fourth synchronous pulleys 325 are connected by a counterweight assembly 33; the diameter of the second synchronous pulley 323 is much smaller than that of the third synchronous pulley 324.

[0040] The counterweight assembly 33 includes an outer spacer 331 arranged parallel to the die head main shaft 32; a first small pulley 332 is installed at one end of the outer spacer 331, and a second small pulley 333 is installed at the other end; the first small pulley 332 / the second small pulley 333 are both connected to the die head main shaft 32 through a synchronous belt;

[0041] The flying fork assembly 34 includes a flying fork 341 installed on the first spacer 321; one end of the flying fork 341 is adjustably mounted with a connecting block 342; and a wire nozzle 343 is inserted into the connecting block 342.

[0042] Furthermore, the pushing component 4 includes a first push rod assembly 61 and a second push rod assembly 62 arranged in parallel; the first push rod assembly 61 can drive the spindle push rod 31 to move back and forth, and is used to control the movement distance of the guard plate on the spindle push rod; the second push rod assembly 62 can drive the second push rod assembly 62 to move back and forth, and is used to control the clamping nozzle module on the incoming wire assembly so that the clamping nozzle can open and close; the first push rod assembly 61 and the second push rod assembly 62 are similarly arranged in structure.

[0043] Furthermore, the first push rod assembly 61 is composed of a push plate, a motor 611, a screw 612, a linear bearing 613, a cylinder 614, and a connecting block 615. The output end of the motor 611 is connected to the screw 612; the push plate is connected to the screw 612 through a screw sleeve; linear bearings 613 are symmetrically provided on the push plate; a cylinder 614 is provided on one side of the motor 611; and the cylinder 614 is fixed on the connecting block 615.

[0044] First, the wire is passed through the through-hole of the wire feed mandrel and secured by the nozzle of the die. The motor of the wire routing box assembly is activated, driving the winding components around the axis of the wire feed assembly via the first synchronous pulley and timing belt. The first and second pusher assemblies of the pusher components respectively drive the spindle push rod and wire feed assembly along the axis as needed, achieving precise position control of the wire routing. During the winding process, the nozzle of the flyer assembly, driven by the flyer, routes the wire, while the counterweight assembly ensures the balance and stable operation of the die spindle.

[0045] More specifically: the wire arrangement auxiliary mechanism is installed on two guide rails and is coordinated by the motor screw. It can move back and forth to adjust the position of the die head. After the copper wire passes through the tensioner, it is introduced into the porcelain eye of the wire feed assembly, and then passes through the spindle core shaft to the wire mouth of the flying fork assembly. Then the push rod assembly drives the clamping mouth to open. After it reaches the appropriate position, the spindle motor drives the synchronous wheel to rotate, causing the die head assembly and the flying fork to rotate together to complete the winding action.

[0046] The wire traversing box assembly's motor drives the winding components via a synchronous belt for rapid rotation, while the pusher assembly precisely controls the movement of the wire feeder and winding components, achieving efficient wire traversing and winding. Compared to traditional wire traversing mechanisms, this significantly improves wire traversing speed and production efficiency. The precise design and coordination of various components, such as the accurate threading of the wire feeder assembly, the stable rotation of the winding components, and the precise movement control of the pusher assembly, ensure precise wire traversing, resulting in more uniform and compact wire traversing, meeting high-quality wire traversing requirements. The removable nozzle die of the wire feeder assembly and the adjustable mounting of the flyer assembly allow the mechanism to accommodate diverse wire traversing specifications and types. Furthermore, the adjustability and versatility of various components facilitate equipment maintenance and upgrades, reducing operating costs. The counterweight assembly ensures balance of the die spindle during high-speed rotation and movement, reducing vibration and error. The secure assembly of various components and the use of high-quality materials enhance the overall stability and reliability of the equipment, extending its service life.

[0047] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A flying fork line auxiliary mechanism, characterized in that: include A wire feeding assembly (1) for threading the wire and controlling the opening and closing of the clamping mouth; A wire arrangement box assembly (2) is arranged below the wire inlet assembly (1) and is used to provide winding power; The winding component (3) is rotatably arranged on the incoming wire assembly (1); the wire arrangement box assembly (2) can drive the winding component (3) to rotate around the axis of the incoming wire assembly (1); as well as A pushing component (4) is arranged on one side of the incoming wire assembly (1); the pushing component (4) can drive the incoming wire assembly (1) / winding component (3) to move along the axial direction.

2. The fly fork cable arrangement auxiliary mechanism according to claim 1, characterized in that: The wire feed assembly (1) comprises a wire feed core shaft (11) provided with a through hole; a first elongated hole is provided on the wire feed core shaft (11), and the first elongated hole extends to the axis of the wire feed core shaft (11); a bearing (12) is provided at one end of the wire feed core shaft (11), and a nozzle die head (13) is detachably mounted at the other end.

3. The fly fork cable arrangement auxiliary mechanism according to claim 1, characterized in that: The wire arranging box assembly (2) comprises a wire arranging box large plate (21), a motor (22) is placed horizontally above the wire arranging box large plate (21); a first synchronous wheel (23) is detachably mounted on the output end of the motor (22); and a transmission connection is formed between the first synchronous wheel (23) and the winding component (3) via a synchronous belt.

4. The flying fork line arrangement auxiliary mechanism according to claim 1, characterized in that: The winding component (3) includes a main shaft push rod (31) sleeved on the wire feed component (1); the pushing component (4) can drive the main shaft push rod (31) to move back and forth along the axis; one end of the main shaft push rod (31) is rotatably inserted with a die head main shaft (32); a counterweight component (33) is provided on the die head main shaft (32); and a flying fork component (34) is provided on the die head main shaft (32).

5. The flying fork line arrangement auxiliary mechanism according to claim 4, characterized in that: The spindle push rod (31) includes a guard plate shaft (311); a support rod (312) is symmetrically inserted at one end of the guard plate shaft (311), and a second bearing (313) is provided between adjacent support rods (312); the second bearing (313) is embedded in one end surface of the guard plate shaft (311); a guard plate (314) is screwed to one end of the support rod (312); The die head main shaft (32) includes a first spacer (321) and a second spacer (322) which are coaxially arranged; a second synchronous pulley (323) is provided at one end of the first spacer (321), and a third synchronous pulley (324) is provided at the other end; a fourth synchronous pulley (325) is provided at one end of the second spacer (322), and a guide rail slider (326) is provided at the other end in a telescopic manner; the adjacent third synchronous pulley (324) and fourth synchronous pulley (325) are connected in transmission via a counterweight assembly (33); the diameter of the second synchronous pulley (323) is much smaller than the diameter of the third synchronous pulley (324); The counterweight assembly (33) includes an outer spacer (331) arranged parallel to the die head main shaft (32); a first small pulley (332) is installed at one end of the outer spacer (331), and a second small pulley (333) is installed at the other end; the first small pulley (332) / the second small pulley (333) are both connected to the die head main shaft (32) through a synchronous belt; The flying fork assembly (34) comprises a flying fork (341) mounted on a first spacer (321); a connecting block (342) is adjustably mounted on one end of the flying fork (341); and a wire nozzle (343) is inserted into the connecting block (342).

6. The flying fork line arrangement auxiliary mechanism according to claim 1, characterized in that: The pushing component (4) includes a first push rod assembly (61) and a second push rod assembly (62) arranged in parallel; the first push rod assembly (61) can drive the spindle push rod (31) to move back and forth, and is used to control the movement distance of the guard plate on the spindle push rod; the second push rod assembly (62) can drive the second push rod assembly (62) to move back and forth, and is used to control the clamping nozzle module on the incoming wire assembly so that the clamping nozzle can be opened and closed; the first push rod assembly (61) and the second push rod assembly (62) are similarly arranged in structure.

7. The flying fork line arrangement auxiliary mechanism according to claim 6, characterized in that: The first push rod assembly (61) is composed of a push plate, a motor (611), a screw (612), a linear bearing (613), a cylinder (614), and a connecting block (615); the output end of the motor (611) is connected to the screw (612); the push plate is connected to the screw (612) through a screw shaft sleeve; the linear bearings (613) are symmetrically arranged on the push plate; a cylinder (614) is provided on one side of the motor (611); and the cylinder (614) is fixed on the connecting block (615).

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