Cable detection device
By designing a cable detection device, using automatic detection technology of detecting cameras and light sources, the problems of low manual detection efficiency and low accuracy in the prior art are solved, and efficient automatic detection of defects on the surface of cable sheath is achieved.
Patent Information
- Application Number
- CN202422103192.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing cable detection technology relies on manual naked eye detection, resulting in low efficiency, low accuracy, time-consuming and labor-intensive, making it difficult to effectively detect surface defects in cable sheaths.
A cable detection device is designed to automatically detect the cable insulation sheath through the linkage of the base module, the drive module and the detection module, using the detection camera and the light source, including the working plate of the base module, the detection frame, the winding rod and the drive cylinder and other components.
It realizes the automation of cable detection, improves detection efficiency and accuracy, and has the advantages of stable structure and high efficiency.
Smart Images

Figure CN223205396U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable detection, and in particular relates to a cable detection device. Background Art
[0002] During production, the sheaths of electrical cables, optical cables, and wire harnesses are prone to surface defects such as bulges, pits, exposed wires, peeling, scratches, and uneven thickness. Many existing inspections rely on the naked eye, a method that is time-consuming, labor-intensive, inefficient, and inaccurate.
[0003] Therefore, further improvements are made to the above problems. Utility Model Content
[0004] The main purpose of the utility model is to provide a cable detection device, which is linked by a base module, a drive module and a detection module to automatically detect the insulation sheath of the cable. It has the advantages of stable structure, high efficiency and high precision.
[0005] To achieve the above objectives, the present invention provides a cable detection device, comprising a base module, a drive module, and a detection module, wherein the drive module is mounted on the base module and the detection module is mounted on the drive module, wherein:
[0006] The base module includes a working plate, a detection frame, a first mounting plate, a second mounting plate, a first cover plate, a second cover plate, and a plurality of winding rods, wherein the detection frame is fixedly mounted on the top of the working plate, and the first mounting plate and the second mounting plate are both fixedly mounted on the inner side of the detection frame, the first cover plate and the second cover plate are both fixedly mounted between the top end of the first mounting plate and the top end of the second mounting plate, and a camera detection hole is formed between the first cover plate and the second cover plate, and the winding rods are fixedly mounted between the first mounting plate and the second mounting plate;
[0007] The driving module includes a first reinforcing plate, a second reinforcing plate, a driving cylinder and a camera bracket, wherein the driving cylinder is fixedly mounted on the working plate through the first reinforcing plate and the second reinforcing plate, and the camera bracket is connected to the driving end of the driving cylinder;
[0008] The detection module includes a detection camera, a light source, a third mounting plate and a fourth mounting plate. The detection camera is fixedly mounted on the camera bracket and one end of the detection camera is located in the camera detection hole. The light source is fixedly mounted on the bottom of the working plate through the third mounting plate and the fourth mounting plate.
[0009] As a further preferred technical solution of the above technical solution, the base module includes a cable recovery unit, and the cable recovery unit includes a first support plate, a second support plate, a third support plate, a recovery wheel and a motor. The recovery wheel is installed between the first support plate and the second support plate and the motor is installed on the third support plate, and the recovery wheel is connected to the driving end of the motor.
[0010] As a further preferred technical solution of the above technical solution, the working plate and the detection frame are both provided with through holes (for irradiation by light from the light source, so as to enable the detection camera to take pictures).
[0011] As a further preferred technical solution of the above technical solution, a plurality of support columns are provided at the bottom of the working plate.
[0012] As a further preferred technical solution of the above technical solution, the working panel is installed with a control button. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of a cable detection device of the present utility model.
[0014] Figure 2 It is a structural schematic diagram of a cable detection device of the present utility model.
[0015] Figure 3 It is a structural schematic diagram of a cable detection device of the present utility model.
[0016] The figure marks include: 100, base module; 110, working plate; 111, through hole; 112, support column; 120, detection frame; 130, first mounting plate; 140, second mounting plate; 150, first cover plate; 151, camera detection hole; 160, second cover plate; 170, winding rod; 180, cable recovery unit; 181, first support column; 182, second support column; 183, third support column; 184, recovery wheel; 185, motor; 200, drive module; 210, first reinforcement plate; 220, second reinforcement plate; 230, drive cylinder; 240, camera bracket; 300, detection module; 310, detection camera; 320, light source; 330, third mounting plate; 340, fourth mounting plate. DETAILED DESCRIPTION
[0017] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are provided for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0018] The utility model discloses a cable detection device. The specific embodiments of the utility model will be further described below in conjunction with preferred embodiments.
[0019] In the embodiments of the present invention, those skilled in the art will note that the cables and the like involved in the present invention may be regarded as prior art.
[0020] Preferred embodiment.
[0021] like Figure 1-3 As shown, the utility model discloses a cable detection device, including a base module 100, a driving module 200 and a detection module 300, wherein the driving module 200 is installed on the base module 100 and the detection module 300 is installed on the driving module 200, wherein:
[0022] The base module 100 includes a working plate 110, a detection frame 120, a first mounting plate 130, a second mounting plate 140, a first cover plate 150, a second cover plate 160, and a plurality of winding rods 170. The detection frame 120 is fixedly mounted on the top of the working plate 110, and the first mounting plate 130 and the second mounting plate 140 are both fixedly mounted on the inner side of the detection frame 120. The first cover plate 150 and the second cover plate 160 are both fixedly mounted between the top end of the first mounting plate 130 and the top end of the second mounting plate 140, and a camera detection hole 151 is formed between the first cover plate 150 and the second cover plate 160. The winding rod 170 is fixedly mounted between the first mounting plate 130 and the second mounting plate 140.
[0023] The driving module 200 includes a first reinforcing plate 210, a second reinforcing plate 220, a driving cylinder 230 and a camera bracket 240. The driving cylinder 230 is fixedly mounted on the working plate 110 through the first reinforcing plate 210 and the second reinforcing plate 220, and the camera bracket 240 is connected to the driving end of the driving cylinder 230.
[0024] The detection module 300 includes a detection camera 310, a light source 320, a third mounting plate 330 and a fourth mounting plate 340. The detection camera 310 is fixedly mounted on the camera bracket 240 and one end of the detection camera 310 is located in the camera detection hole 151. The light source 320 is fixedly mounted on the bottom of the working plate 110 through the third mounting plate 330 and the fourth mounting plate 340.
[0025] Specifically, the base module 100 includes a cable recovery unit 180, and the cable recovery unit 180 includes a first support plate 181, a second support plate 182, a third support plate 183, a recovery wheel 184 and a motor 185, the recovery wheel 184 is installed between the first support plate 181 and the second support plate 182 and the motor 185 is installed on the third support plate 183, and the recovery wheel 184 is connected to the driving end of the motor 185.
[0026] More specifically, the working plate 110 and the detection frame 120 are both provided with a through hole 111 (for irradiation by light from a light source, so as to enable the detection camera to take pictures).
[0027] Furthermore, a plurality of support columns 112 are provided at the bottom of the working plate 110 .
[0028] Furthermore, the working panel 110 is equipped with control buttons.
[0029] For this utility model:
[0030] The cable enters the inspection frame from the top opening, is then tightened and limited by the winding rods, and finally exits from the top opening on the other side of the inspection frame. The cable is recycled on the recycling wheel by the motor. During the recycling process, the cable moves in the inspection frame and the inspection camera performs visual inspection on it to determine whether there are any defects on its surface.
[0031] It is worth mentioning that the technical features such as cables involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional options in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.
[0032] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.
Claims
1. A cable detection device, characterized in that: It includes a base module, a driving module and a detection module, wherein the driving module is installed on the base module and the detection module is installed on the driving module, wherein: The base module includes a working plate, a detection frame, a first mounting plate, a second mounting plate, a first cover plate, a second cover plate, and a plurality of winding rods, wherein the detection frame is fixedly mounted on the top of the working plate, and the first mounting plate and the second mounting plate are both fixedly mounted on the inner side of the detection frame, the first cover plate and the second cover plate are both fixedly mounted between the top end of the first mounting plate and the top end of the second mounting plate, and a camera detection hole is formed between the first cover plate and the second cover plate, and the winding rods are fixedly mounted between the first mounting plate and the second mounting plate; The driving module includes a first reinforcing plate, a second reinforcing plate, a driving cylinder and a camera bracket, wherein the driving cylinder is fixedly mounted on the working plate through the first reinforcing plate and the second reinforcing plate, and the camera bracket is connected to the driving end of the driving cylinder; The detection module includes a detection camera, a light source, a third mounting plate and a fourth mounting plate. The detection camera is fixedly mounted on the camera bracket and one end of the detection camera is located in the camera detection hole. The light source is fixedly mounted on the bottom of the working plate through the third mounting plate and the fourth mounting plate.
2. A cable detection device according to claim 1, characterized in that: The base module includes a cable recovery unit, which includes a first support plate, a second support plate, a third support plate, a recovery wheel and a motor. The recovery wheel is installed between the first support plate and the second support plate and the motor is installed on the third support plate. The recovery wheel is connected to the driving end of the motor.
3. A cable detection device according to claim 2, characterized in that: The working plate and the detection frame are both provided with through holes.
4. A cable detection device according to claim 3, characterized in that: A plurality of supporting columns are provided at the bottom of the working plate.
5. A cable detection device according to claim 4, characterized in that: The working panel is equipped with control buttons.