Intelligent industrial integrated camera

Abstract

The utility model belongs to the technical field of industrial cameras, and particularly relates to an intelligent industrial integrated camera, which comprises a main shell, a camera module, a lens module and a light source module, the camera module and the lens module are both arranged in the main shell, the light source module is fixedly embedded in one side, close to the lens module, of the main shell, and the light source module is obliquely arranged towards the lens module; the lens module is arranged at the output end of the camera module, a through opening corresponding to the lens module is formed in the main shell, and a mounting groove corresponding to the lens module is formed in the main shell; a control panel module is embedded in the end, close to the light source module, of the main shell. The light source is inclined by a certain angle, so that the light reflection phenomenon is avoided; the camera, the lens and the light source are integrated together, the size is reduced, the installation space is saved, and part of machines can be normally installed due to narrow space; and a wire outlet is led out from the side surface, thereby avoiding interfering the normal operation of field maintenance personnel.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial cameras, and in particular to an intelligent industrial integrated camera. Background Art

[0002] In the printing and packaging industry, with the advancement of society and the upgrading of consumption, people's demand for product quality is increasing. This has prompted the gradual installation of visual inspection systems on every machine to ensure the yield rate of shipped products. Currently, conventional industrial cameras, industrial lenses, and industrial light sources are installed to obtain a good image, which is then analyzed by image processing software to make corresponding judgments.

[0003] However, since different machines and equipment require different camera installation methods, the structure of the camera, light source, and lens itself is also a test. If it is too large, it will take up space, and some machines may even be limited in installation due to small space. It is also a test for on-site operators to be proficient in using new technologies. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] The purpose of the utility model is to solve the problem that cameras in the prior art are large in size and inconvenient to install, and to propose an intelligent industrial integrated camera.

[0006] 2. Technical solution

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] An intelligent industrial integrated camera comprises a main housing, a camera module, a lens module, and a light source module. The camera module and the lens module are both disposed in the main housing. The light source module is fixedly embedded in a side of the main housing close to the lens module and is tilted toward the lens module.

[0009] The lens module is arranged at the output end of the camera module, the main housing is provided with a through opening corresponding to the lens module, and the main housing is provided with a mounting groove corresponding to the lens module;

[0010] A control panel module is embedded in one end of the main housing close to the light source module. A plurality of wiring ports are provided on the outside of the control panel module. The output end of the control panel module is connected to the input end of the light source module and the camera module.

[0011] Preferably, the main housing is provided with a mounting opening for the light source module, and the light source module is fixedly connected to the inner wall of the mounting opening by a plurality of fastening bolts.

[0012] Preferably, a maintenance port is provided on a side of the main shell away from the through opening, and a baffle is fixedly connected to the maintenance port by a plurality of fixing bolts.

[0013] Preferably, the lens module is an autofocus lens.

[0014] Preferably, the inclination angle of the light source module is 30°.

[0015] Preferably, the control panel module is fixedly connected to the outer wall of the main housing by a plurality of mounting bolts.

[0016] Preferably, the plurality of wiring ports include a network cable port and a power port.

[0017] Preferably, a plurality of heat dissipation holes are provided on a side of the main housing close to the camera module.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] (1) In the present invention, the size of the camera is reduced, so that the camera can fit into more narrow installation spaces; the lens is integrated, which avoids the loosening of the lens due to the shaking of the machine on site, thus reducing the failure rate; the light source is integrated, which reduces the trouble of adjusting the light source angle and simplifies the operation; the camera imaging quality is better, and the accuracy and reliability of the detection are improved; the clarity of the lens can be directly adjusted on the computer, and the operation is simple, intuitive and convenient; the wiring method is changed, thereby avoiding interference with the inspection and maintenance of the machine by on-site personnel; the light source strobes, which is environmentally friendly and energy-saving; the overall integration makes the overall aesthetics of the machine higher;

[0021] (2) In the present invention, the light source is tilted at a certain angle to avoid reflection; the camera, lens and light source are integrated together to reduce the size and save installation space, and some machines can also be installed normally due to the small space problem; the outlet is led out from the side to avoid interfering with the normal operation of the on-site machine repair personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of an intelligent industrial integrated camera proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the left-side three-dimensional structure of an intelligent industrial integrated camera proposed in the present invention;

[0024] Figure 3 This is a schematic diagram of the right side of the three-dimensional structure of an intelligent industrial integrated camera proposed in the present invention;

[0025] Figure 4 This is a schematic diagram of the internal top view structure of an intelligent industrial integrated camera proposed in the present invention.

[0026] In the figure: 1 main housing, 2 camera module, 3 lens module, 4 light source module, 5 control board module, 6 fastening bolts, 7 fixing bolts, 8 baffle, 9 mounting bolts, 10 network cable interface, 11 power interface, 12 heat dissipation holes. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Example 1:

[0029] Reference Figure 1-4 An intelligent industrial integrated camera includes a main housing 1, a camera module 2, a lens module 3, and a light source module 4. The camera module 2 and the lens module 3 are both arranged in the main housing 1. A side of the main housing 1 close to the camera module 2 is provided with a plurality of heat dissipation holes 12 for heat dissipation. The lens module 3 is an autofocus lens.

[0030] In the present invention, the light source module 4 is fixedly embedded in the side of the main housing 1 near the lens module 3. The light source module 4 is tilted toward the lens module 3 to prevent reflections. The main housing 1 is provided with a mounting opening for the light source module 4. The tilt angle of the light source module 4 is 30°. The light source module 4 is fixedly connected to the inner wall of the mounting opening by a plurality of fastening bolts 6, which facilitates the fixing and removal of the light source module 4. A maintenance opening is provided on the side of the main housing 1 away from the through opening. A baffle 8 is fixedly connected to the maintenance opening by a plurality of fixing bolts 7 to play a protective role.

[0031] In the present invention, the lens module 3 is arranged at the output end of the camera module 2, the main housing 1 is provided with a through opening corresponding to the lens module 3, and the main housing 1 is provided with a mounting groove corresponding to the lens module 3, which is convenient for installing the lens module 3;

[0032] In the utility model, a control panel module 5 is embedded in one end of the main shell 1 close to the light source module 4. The control panel module 5 is fixedly connected to the outer wall of the main shell 1 by multiple mounting bolts 9, which facilitates the disassembly and fixation of the control panel module 5. A plurality of wiring ports are provided on the outside of the control panel module 5, and the plurality of wiring ports include a network cable interface 10 and a power supply interface 11. The output end of the control panel module 5 is connected to the input end of the light source module 4 and the camera module 2.

[0033] In the utility model, the size of the camera is reduced, so that the camera can adapt to more narrow installation spaces; the lens is integrated, which avoids the loosening of the lens due to machine shaking on site and reduces the failure rate; the light source is integrated, which reduces the trouble of adjusting the light source angle and simplifies the operation; the camera imaging quality is better, and the accuracy and reliability of detection are improved; the clarity of the lens can be directly adjusted on the computer, and the operation is simple, intuitive and convenient; the wiring method is changed, thereby avoiding interference with the inspection and maintenance of the machine by on-site personnel; the light source strobes, which is environmentally friendly and energy-saving; the overall integration makes the overall aesthetics of the machine higher.

[0034] In the utility model, the light source is tilted at a certain angle to avoid reflection; the camera, lens and light source are integrated together to reduce the volume and save installation space, and some machines can also be installed normally due to limited space; the outlet is led out from the side to avoid interfering with the normal operation of on-site machine repair personnel.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent industrial integrated camera, comprising a main housing (1), a camera module (2), a lens module (3) and a light source module (4), characterized in that: The camera module (2) and the lens module (3) are both arranged in the main housing (1); the light source module (4) is fixedly embedded in a side of the main housing (1) close to the lens module (3); and the light source module (4) is arranged obliquely toward the lens module (3); The lens module (3) is arranged at the output end of the camera module (2); a through opening corresponding to the lens module (3) is provided on the main housing (1); and a mounting groove corresponding to the lens module (3) is provided in the main housing (1); A control panel module (5) is embedded in one end of the main housing (1) close to the light source module (4), and a plurality of wiring ports are provided on the outer side of the control panel module (5). The output end of the control panel module (5) is connected to the input end of the light source module (4) and the camera module (2).

2. The intelligent industrial integrated camera according to claim 1, characterized in that: The main housing (1) is provided with a mounting opening for the light source module (4), and the light source module (4) is fixedly connected to the inner wall of the mounting opening via a plurality of fastening bolts (6).

3. The intelligent industrial integrated camera according to claim 1, characterized in that: A maintenance port is provided on a side of the main housing (1) away from the through opening, and a baffle (8) is fixedly connected to the maintenance port via a plurality of fixing bolts (7).

4. The intelligent industrial integrated camera according to claim 1, characterized in that: The lens module (3) is an autofocus lens.

5. The intelligent industrial integrated camera according to claim 1, characterized in that: The tilt angle of the light source module (4) is 30°.

6. The intelligent industrial integrated camera according to claim 1, characterized in that: The control panel module (5) is fixedly connected to the outer wall of the main housing (1) via a plurality of mounting bolts (9).

7. The intelligent industrial integrated camera according to claim 1, characterized in that: The plurality of connection ports include a network cable port (10) and a power supply port (11).

8. The intelligent industrial integrated camera according to claim 1, characterized in that: A plurality of heat dissipation holes (12) are provided on a side of the main housing (1) close to the camera module (2).

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