Tobacco gantry type weeding and hilling all-in-one machine

Abstract

The utility model relates to the technical field of agricultural machinery, in particular to a gantry type weeding and ridging all-in-one machine for tobaccos. The utility model aims to solve the problem that in the prior art, a tobacco weeding and ridging machine usually adopts contact type weeding and ridging and is easy to rub with tobacco leaves during operation, so that the tobacco leaves are damaged. The deep scarification machine comprises a main beam, a suspension bracket, a depth limiting mechanism, a hilling device, a deep scarification hook and a cutter head, a plurality of weeding and ridging units are arranged on the weeding and ridging all-in-one machine at intervals in the extending direction of the main beam, each weeding and ridging unit comprises a depth limiting mechanism, a cutter head, a deep scarification hook and a ridging device which are sequentially installed on the main beam, and a suspension bracket and a gearbox are further arranged on the front portion of the main beam. The high plant tobacco ridging and weeding machine is used for ridging and weeding high plant tobacco.

Description

Technical Field

[0001] The utility model relates to the technical field of agricultural machinery, in particular to a tobacco gantry-type weeding and soiling integrated machine. Background Art

[0002] In the current tobacco cultivation industry, weeding and soiling operations in tobacco fields mostly rely on traditional manual labor or simple mechanized tools. These traditional methods are inefficient, labor-intensive, and easily damage tobacco plants, affecting yield and quality. Conventional weeding and soiling machinery is particularly difficult to use for tall tobacco plants, such as those exceeding 30 cm in height, resulting in operational difficulties and damage to tobacco leaves.

[0003] Furthermore, while some existing weeding and soiling machines, such as suspended cultivators, can improve operational efficiency to a certain extent, they still present significant challenges when working with tall tobacco plants. Because these machines are primarily designed for contact weeding and soiling, they are prone to friction with tobacco leaves during operation, causing damage to the leaves and, in severe cases, even destroying the plants. Furthermore, these machines often struggle to maintain uniform and consistent working depth, which compromises soiling effectiveness and, in turn, affects tobacco growth and yield.

[0004] To address these challenges, improve the efficiency of weeding and soiling in tobacco fields while protecting tobacco plants and leaves from damage, a new type of gantry-style weeding and soiling machine is needed. This machine requires an elevated design to accommodate tobacco plants of varying heights, while utilizing non-contact weeding and soiling techniques to avoid damaging the leaves. This design maximizes plant and leaf protection while maintaining operational efficiency, ultimately improving tobacco yield and quality. Utility Model Content

[0005] The purpose of the utility model is to solve the problems mentioned in the background technology and further provide a tobacco gantry-type weeding and soiling integrated machine.

[0006] The technical solution adopted by the present invention to solve the above problems is: a tobacco gantry weeding and soiling integrated machine, including a main beam, a suspension frame, a depth limiting mechanism, a soiling device, a deep loosening hook and a cutter disc; the weeding and soiling integrated machine is provided with a plurality of weeding and soiling units at intervals along the extension direction of the main beam, each of the weeding and soiling units includes a depth limiting mechanism, a cutter disc, a deep loosening hook and a soiling device installed on the main beam in sequence from the front to the back, the front part of the main beam is also provided with a suspension frame and a gearbox, the weeding and soiling integrated machine is connected to a power locomotive through the suspension frame, and the gearbox is used to transmit the power of the power locomotive to the cutter disc.

[0007] Furthermore, a fertilizer box is installed on the main beam, a fertilizer applicator is installed at the lower part of the fertilizer box, and the gearbox is used to provide power to the fertilizer applicator.

[0008] Furthermore, the depth limiting mechanism includes a limiting wheel, a fixed cylinder, a lifting cylinder, a screw, a support seat and a screw nut; the fixed cylinder is arranged inside the lifting cylinder, the lower part of the fixed cylinder is connected to the limiting wheel, the screw is arranged inside the lifting cylinder, and passes through the support seat and the screw nut in sequence, the support seat is fixedly connected to the lifting cylinder, the support seat is rotatably connected to the screw, the screw nut is fixedly connected to the fixed cylinder, and the screw nut cooperates with the screw thread.

[0009] Furthermore, one end of the lead screw extending out of the lifting cylinder is also connected to a handle, and the handle is used to rotate the lead screw.

[0010] Furthermore, a limiting screw is installed on the lifting cylinder, and the end of the limiting screw passes through the lifting cylinder and contacts the fixing cylinder.

[0011] Furthermore, the gearbox is provided with a power output connecting shaft and a transmission output shaft; the transmission output shaft is connected to the power mechanism of the power locomotive, and the power output connecting shaft transmits power to the fertilizer box and the cutter disc.

[0012] Furthermore, the cutter disc is connected to the power output connecting shaft of the gearbox through a cutter disc transmission mechanism. The cutter disc transmission mechanism includes a driving sprocket, a chain and a driven sprocket. The driving sprocket is connected to the power output connecting shaft, and the driven sprocket is connected to the rotating shaft of the cutter disc. The driving sprocket and the driven sprocket are driven by a chain.

[0013] Furthermore, a plurality of blade limiting grooves are evenly arranged on the circumference of the cutter disc, and rotary tillage blades are movably connected to the blade limiting grooves via pins.

[0014] Furthermore, the cutter disc is connected to the main beam through a floating frame, and a protective cover is provided on the outside of the cutter disc.

[0015] The utility model has the following beneficial technical effects:

[0016] This utility model features an elevated beam design, supported by a suspension frame and a depth-limiting mechanism. The height of the elevated structure is controlled by adjusting the depth-limiting mechanism, which, in conjunction with the suspension frame, adjusts the height of the elevated structure to accommodate tall tobacco plants. This solves the problem of traditional tillage and soil-raising machines being unable to operate when tobacco plants are taller than 30 cm. The elevated structure is stable and can operate reliably in tobacco fields of varying heights. The rotary tillage blades of the weeding device rotate at high speed, effectively removing weeds. The soil-raising device then pushes soil toward the base of the tobacco plants, completing the soiling operation without damaging the tobacco leaves, improving both efficiency and quality.

[0017] The utility model is equipped with a suspension system and shock absorbers, and a shock-absorbing spring is installed in the floating frame to effectively reduce vibration during operation and protect the machine and tobacco leaves. The utility model's gearbox is equipped with a standard power interface and can be connected to various models of power locomotives, which is convenient and flexible. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 It is the main view of the utility model;

[0020] Figure 3 It is a left view of the utility model;

[0021] Figure 4 It is a right side view of the utility model;

[0022] Figure 5 This is a driving principle diagram of the cutter head of the utility model;

[0023] Figure 6 yes Figure 5 The main view;

[0024] Figure 7 This is a structural principle diagram of the depth limiting mechanism of the utility model;

[0025] In the figure: 1. Main beam; 2. Suspension frame; 3. Depth limit mechanism; 301. Limiting wheel; 302. Fixing cylinder; 303. Lifting cylinder; 304. Handle; 305. Lead screw; 306. Support seat; 307. Lead screw nut; 308. Limiting screw; 4. Gearbox; 5. Fertilizer box; 6. Soil filling device; 7. Deep loosening hook; 8. Cutter head; 801. Blade limiting groove; 9. Floating frame; 10. Power output connecting shaft; 11. Transmission output shaft; 12. Protective cover; 13. Rotary tillage blade; 14. Driving sprocket; 15. Chain; 16. Driven sprocket. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.

[0027] Specific implementation method 1: Combination Figures 1 to 7The present embodiment is described. The present embodiment describes a tobacco gantry-type weeding and soiling integrated machine, comprising a main beam 1, a suspension frame 2, a depth limiting mechanism 3, a soiling device 6, a deep loosening hook 7 and a cutter disc 8; the weeding and soiling integrated machine is provided with a plurality of weeding and soiling units at intervals along the extension direction of the main beam 1, and each of the weeding and soiling units comprises a depth limiting mechanism 3, a cutter disc 8, a deep loosening hook 7 and a soiling device 6 which are sequentially installed on the main beam 1 from front to back; a suspension frame 2 and a gearbox 4 are further provided at the front of the main beam 1; the weeding and soiling integrated machine is connected to a power locomotive via the suspension frame 2, and the gearbox 4 is used to transmit the power of the power locomotive to the cutter disc 8.

[0028] In a preferred embodiment, a fertilizer box 5 is further installed on the main beam 1, a fertilizer applicator is installed at the lower part of the fertilizer box 5, and the gearbox 4 is used to provide power to the fertilizer applicator.

[0029] In a preferred embodiment, the depth limiting mechanism 3 includes a limiting wheel 301, a fixed cylinder 302, a lifting cylinder 303, a lead screw 305, a support seat 306, and a lead screw nut 307. The fixed cylinder 302 is disposed inside the lifting cylinder 303, the lower portion of the fixed cylinder 302 is connected to the limiting wheel 301, the lead screw 305 is disposed inside the lifting cylinder 303, and passes through the support seat 306 and the lead screw nut 307 in sequence. The support seat 306 is fixedly connected to the lifting cylinder 303, the support seat 306 is rotatably connected to the lead screw 305, the lead screw nut 307 is fixedly connected to the fixed cylinder 302, and the lead screw nut 307 is threadedly engaged with the lead screw 305. In this embodiment, the lifting cylinder 303 is fixedly connected to the main beam 1, and a positioning structure such as a slide groove or a ball screw is provided between the fixed cylinder 302 and the lifting cylinder 303 to prevent the fixed cylinder 302 from rotating during the lifting process.

[0030] In a preferred embodiment, one end of the lead screw 305 extending out of the lifting cylinder 303 is further connected to a handle 304 , and the handle 304 is used to rotate the lead screw 305 .

[0031] In a preferred embodiment, a limiting screw 308 is further installed on the lifting cylinder 303 , and the end of the limiting screw 308 passes through the lifting cylinder 303 and contacts the fixing cylinder 302 .

[0032] In a preferred embodiment, the gearbox 4 is provided with a power output connecting shaft 10 and a transmission output shaft 11; the transmission output shaft 11 is connected to the power mechanism of the power locomotive, and the power output connecting shaft 10 transmits power to the fertilizer box 5 and the cutter disc 8.

[0033] In a preferred embodiment, the cutter disc 8 is connected to the power output connecting shaft 10 of the gearbox 4 through a cutter disc transmission mechanism, and the cutter disc transmission mechanism includes a driving sprocket 14, a chain 15 and a driven sprocket 16, the driving sprocket 14 is connected to the power output connecting shaft 10, the driven sprocket 16 is connected to the rotating shaft of the cutter disc 8, and the driving sprocket 14 and the driven sprocket 16 are transmitted through the chain 15.

[0034] In a preferred embodiment, a plurality of blade limiting grooves 801 are evenly arranged on the circumference of the cutter disc 8, and the inside of the blade limiting groove 801 is movably connected to the rotary tilling blade 13 via a pin.

[0035] In a preferred embodiment, the cutter disc 8 is connected to the main beam 1 through a floating frame 9, and a protective cover 12 is provided on the outside of the cutter disc 8. A shock-absorbing spring is provided in the floating frame 9 to effectively reduce vibration during operation and protect the machine and tobacco leaves.

[0036] Specific implementation method 2: Combination Figures 1 to 7 To illustrate this embodiment, in this embodiment, a gantry-type integrated machine is used to operate in a tobacco field when the tobacco plants grow to a height of 50 cm. The machine is powered by a tractor and connected to the tractor via a suspension system. During operation, the rotary tillage blades 13 of the weeding device rotate at high speed, effectively removing weeds. The soiling device 6 then pushes the soil to the base of the tobacco plants, completing the soiling operation. Throughout this process, the tobacco leaves are not damaged. In this embodiment, the soiling device 6 and the deep loosening hook 7 adopt existing technology.

[0037] Other components and connection relationships are the same as those in the first embodiment.

[0038] Specific implementation method three: Combination Figures 1 to 7 To illustrate this embodiment, in another tobacco field, the tobacco plants varied in height, with some reaching as high as 60 cm. Using a gantry-type weeding and soiling machine, its elevated design allowed it to easily adapt to the varying heights of the plants, allowing for stable weeding and soiling operations without damaging the leaves.

[0039] Other components and connection relationships are the same as those in the first embodiment.

[0040] Specific implementation method four: Combination Figures 1 to 7This embodiment describes a significant problem with conventional suspended cultivators used in tobacco fields: when tobacco plants grow to over 30 cm, the machines can easily scratch the leaves during operation, causing damage. To address this issue, a gantry-style weeding and cultivating machine is provided. Its elevated design accommodates weeding and cultivating tobacco plants during their prime growth period, minimizing damage to the leaves. The gantry-style weeding and cultivating machine primarily consists of an elevated structure, a suspension system, a weeding mechanism, a cultivating mechanism, and a power interface.

[0041] (1) Elevated structure: The feature of this machine is its elevated design. The overall frame is higher than that of traditional models to meet the operational requirements of tall tobacco plants. The elevated structure consists of two parallel horizontal beams and several longitudinal beams, forming a stable gantry structure to ensure that the machine can still operate stably after the chassis is raised. The elevated structure is supported by the suspension frame 2 and the depth limiter 3. The height of the elevated structure is limited by adjusting the depth limiter 3. The handle 304 is turned to drive the lifting cylinder 303 up and down through the screw 305. The height of the elevated structure is adjusted in conjunction with the suspension frame 2 to meet the operational requirements of tall tobacco plants.

[0042] (2) Suspension system: The machine adopts a suspension design, which is convenient for connection to the power truck. The suspension system includes multiple shock absorbers and connecting rods, which can effectively reduce vibration during operation and improve operation stability and quality.

[0043] (3) Weeding device: The weeding device is located under the elevated structure and consists of multiple rotating blades and a drive motor. The rotating blades can rotate quickly to cut the weeds while avoiding contact with the tobacco leaves, protecting the tobacco leaves from damage.

[0044] (4) Mulching device: The mulching device is designed to be located behind the weeding device and consists of a deep loosening hook, a mulching shovel, and an adjustment mechanism. The mulching shovel can push the soil to the base of the tobacco plant to complete the mulching operation. The adjustment mechanism can adjust the depth and width of the mulching according to needs.

[0045] (5) Power interface: The machine is equipped with a standard power interface that can be connected to various types of power trucks to provide the required power.

[0046] Gantry weeding and soiling machine operation steps;

[0047] (1) Connect the gantry weeding and soiling machine to a power locomotive (such as a tractor) through a suspension system.

[0048] (2) Start the power locomotive to provide power to the machine.

[0049] (3) Adjust the elevated structure to an appropriate height to accommodate the height of the tobacco plants in the tobacco field.

[0050] (4) Turn on the weeding device and start the rotating blade to perform weeding operations.

[0051] (5) Then, the soiling device is turned on, and the depth and width of the soiling shovel on the soiling device 6 are adjusted to carry out soiling operations.

[0052] (6) After the operation is completed, shut down the machine, separate it from the power locomotive, and carry out necessary maintenance and care.

[0053] Other components and connection relationships are the same as those in the first embodiment.

[0054] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tobacco gantry weeding and soiling integrated machine, characterized by: It comprises a main beam (1), a suspension frame (2), a depth limiting mechanism (3), a soil-raising device (6), a deep loosening hook (7) and a cutter head (8); The weeding and soiling integrated machine is provided with a plurality of weeding and soiling units at intervals along the extension direction of the main beam (1). Each of the weeding and soiling units comprises a depth limiting mechanism (3), a cutter disc (8), a deep loosening hook (7) and a soiling device (6) which are sequentially installed on the main beam (1) from front to back. A suspension frame (2) and a gearbox (4) are provided at the front of the main beam (1). The weeding and soiling integrated machine is connected to a power locomotive via the suspension frame (2). The gearbox (4) is used to transmit power from the power locomotive to the cutter disc (8).

2. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: A fertilizer box (5) is also installed on the main beam (1), a fertilizer applicator is installed at the lower part of the fertilizer box (5), and the gearbox (4) is used to provide power to the fertilizer applicator.

3. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: The depth limiting mechanism (3) comprises a limiting wheel (301), a fixing cylinder (302), a lifting cylinder (303), a lead screw (305), a supporting seat (306) and a lead screw nut (307); The fixed cylinder (302) is arranged inside the lifting cylinder (303), the lower part of the fixed cylinder (302) is connected to the limiting wheel (301), the lead screw (305) is arranged inside the lifting cylinder (303) and passes through the support seat (306) and the lead screw nut (307) in sequence, the support seat (306) is fixedly connected to the lifting cylinder (303), the support seat (306) is rotatably connected to the lead screw (305), the lead screw nut (307) is fixedly connected to the fixed cylinder (302), and the lead screw nut (307) is threadedly matched with the lead screw (305).

4. The tobacco gantry weeding and soiling integrated machine according to claim 3, characterized in that: One end of the lead screw (305) extending out of the lifting cylinder (303) is also connected to a handle (304), and the handle (304) is used to rotate the lead screw (305).

5. The tobacco gantry weeding and soiling integrated machine according to claim 3, characterized in that: A limiting screw (308) is also installed on the lifting cylinder (303), and the end of the limiting screw (308) passes through the lifting cylinder (303) and contacts the fixing cylinder (302).

6. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: The gearbox (4) is provided with a power output connecting shaft (10) and a transmission output shaft (11); the transmission output shaft (11) is connected to a power mechanism of a power locomotive, and the power output connecting shaft (10) transmits power to the fertilizer box (5) and the cutter head (8).

7. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: The cutter disc (8) is connected to the power output connecting shaft (10) of the gearbox (4) through a cutter disc transmission mechanism. The cutter disc transmission mechanism includes a driving sprocket (14), a chain (15) and a driven sprocket (16). The driving sprocket (14) is connected to the power output connecting shaft (10), and the driven sprocket (16) is connected to the rotating shaft of the cutter disc (8). The driving sprocket (14) and the driven sprocket (16) are driven by the chain (15).

8. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: A plurality of blade limiting grooves (801) are evenly arranged on the circumference of the cutter disc (8), and a rotary tillage blade (13) is movably connected inside the blade limiting groove (801) via a pin shaft.

9. The tobacco gantry weeding and soiling integrated machine according to claim 1, characterized in that: The cutter head (8) is connected to the main beam (1) via a floating frame (9), and a protective cover (12) is also provided on the outside of the cutter head (8).

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