Movable CIP station
Through a mobile CIP station integrating components such as cleaning tanks, liquid supply pumps, etc., it supports multiple cleaning modes and circulating cleaning fluid, solving the problems of low integration and single function in the existing technology, and achieving efficient and flexible cleaning effects.
Patent Information
- Application Number
- CN202422217865.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing CIP cleaning system has low integration and cannot cooperate with cleaning. It has a single function and a not compact structure.
A movable CIP station is designed, integrating cleaning tank, liquid supply pump, liquid return pump, liquid dispensing tank, metering pump, heater and electric box, supporting three cleaning modes: purified water, pickling, alkaline washing and hot water. The cleaning liquid in the liquid dispensing tank can be recycled, and liquid parameters are monitored and controlled by combining detection components and sensors.
It realizes high-integration multi-mode cleaning, rich functions, adapts to the cleaning needs of different equipment, has a compact structure, is easy to move, and improves cleaning efficiency and flexibility.
Smart Images

Figure CN223210125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and medicine packaging equipment, in particular to a movable CIP station. Background Art
[0002] Existing CIP cleaning stations, such as the public CIP cleaning system disclosed in patent CN204638619U, do not require a CIP cleaning station. The system uses a centrifugal pump to extract alkali liquid from the alkali tank to clean the tank body and recover alkali liquid that meets the standards, thereby realizing the recycling of the alkali liquid. However, this cleaning system performs purified water cleaning and alkali liquid cleaning separately, resulting in low integration, inability to coordinate cleaning, and a single function. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a movable CIP station with high integration, three cleaning modes capable of coordinated cleaning, richer functions and more compact structure.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A movable CIP station comprises a mobile frame, on which a cleaning tank, a liquid supply pump, a liquid return pump, a liquid distribution tank, a metering pump, a heater and an electrical box are provided. The cleaning tank is connected to a liquid supply pipe and a liquid return pipe. The liquid supply pump and the heater are arranged on the liquid supply pipe. The liquid return pump is arranged on the liquid return pipe. The liquid distribution tank is arranged between the cleaning tank and the liquid supply pump. The metering pump is located between the liquid distribution tank and the liquid supply pipe. A breather is provided on the top of the cleaning tank, and the breather is used to maintain normal pressure in the cleaning tank.
[0006] As a further improvement of the above technical solution:
[0007] The return pipe is provided with a detection component for detecting the temperature and concentration of the liquid, and the detection component is located between the return pump and the cleaning tank. The return pipe is connected to a discharge pipe, and the discharge pipe is located between the detection component and the cleaning tank. The return pipe is provided with a first valve, and the first valve is located between the discharge pipe and the cleaning tank. The discharge pipe is provided with a second valve.
[0008] The heater is arranged at the rear end of the liquid outlet of the liquid supply pump.
[0009] The liquid supply pipe is provided with a first temperature sensor, and the first temperature sensor is located at the rear end of the heater.
[0010] The liquid supply pipe is connected to the top of the cleaning tank through a first pipe. A third valve is provided on the first pipe. A fourth valve is provided on the liquid supply pipe. The fourth valve is located at the rear end of the first pipe. A second temperature sensor is provided on the cleaning tank.
[0011] The top of the cleaning tank is connected to a purified water input pipe, a fifth valve is provided on the purified water input pipe, and a liquid level gauge is provided on the cleaning tank.
[0012] The liquid supply pipe is connected to the liquid discharge pipe through a second pipe. The second pipe is provided with a sixth valve. The liquid supply pipe is provided with a seventh valve. The seventh valve is located between the second pipe and the liquid supply pump.
[0013] The detection component includes a third temperature sensor and a conductivity sensor.
[0014] The pressure sensor on the liquid supply pipe is located at the rear end of the liquid outlet of the liquid supply pump.
[0015] The cleaning tank is located on the top of the mobile frame, the liquid supply pump and the liquid return pump are located at the bottom of the mobile frame, and the liquid distribution tank and the heater are located between the mobile frame and the liquid supply pump and the liquid return pump.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] The movable CIP station disclosed by the utility model integrates a cleaning tank and a liquid preparation tank. It can switch between a purified water cleaning mode or an acid cleaning or alkaline cleaning mode according to actual cleaning requirements. It can also realize a hot water cleaning mode by turning on a heater. The integration is high, and the three cleaning modes can cooperate with each other for cleaning. The functions of the CIP station are richer. In addition, the cleaning liquid in the liquid preparation tank can be circulated for cleaning to adapt to the cleaning of equipment to be cleaned of different capacities. The volume of the liquid preparation tank is reduced to a certain extent, making the overall structure of the CIP station more compact and convenient to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural diagram of the movable CIP station of the utility model.
[0019] The numbers in the figure represent: 1. Mobile frame; 2. Cleaning tank; 21. Liquid supply pipe; 211. Seventh valve; 212. Heater; 213. First temperature sensor; 214. Pressure sensor; 215. Fourth valve; 22. Liquid return pipe; 221. First valve; 23. First pipeline; 231. Third valve; 24. Second temperature sensor; 25. Purified water input pipe; 251. Fifth valve; 26. Liquid level gauge; 27. Second pipeline; 271. Sixth valve; 28. Respirator; 3. Liquid supply pump; 4. Liquid return pump; 5. Liquid distribution tank; 6. Metering pump; 7. Detection component; 71. Third temperature sensor; 72. Conductivity sensor; 8. Drain pipe; 81. Second valve; 9. Electrical box. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0023] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0024] Figure 1 An embodiment of a movable CIP station of the present invention is shown. The movable CIP station of this embodiment includes a mobile frame 1, on which a cleaning tank 2, a liquid supply pump 3, a liquid return pump 4, a liquid distribution tank 5, a metering pump 6, a heater 212 and an electrical box 9 are provided. The cleaning tank 2 is connected to a liquid supply pipe 21 and a liquid return pipe 22. The liquid supply pump 3 and the heater 212 are provided on the liquid supply pipe 21, the liquid return pump 4 is provided on the liquid return pipe 22, the liquid distribution tank 5 is provided between the cleaning tank 2 and the liquid supply pump 3, the metering pump 6 is located between the liquid distribution tank 5 and the liquid supply pipe 21, and a breather 28 is provided on the top of the cleaning tank 2 for maintaining normal pressure in the cleaning tank 2.
[0025] The cleaning modes of the mobile CIP station are as follows: 1) Purified water flushing: Add purified water to the cleaning tank 2, start the liquid supply pump 3, and the purified water in the cleaning tank 2 flows to the equipment to be cleaned through the liquid supply pipe 21 and is directly discharged after cleaning. 2) Acid or alkaline cleaning: If the equipment to be cleaned is difficult to clean and the cleaning liquid in the liquid preparation tank 5 (e.g., acid-base neutralizing liquid) is needed, the metering pump 6 is started, and the cleaning liquid in the liquid preparation tank 5 is pumped to the equipment to be cleaned by the liquid supply pump 3. Since the CIP station is mobile, in order to make the CIP station more compact, the capacity of the liquid preparation tank 5 is usually not set very large. At this time, there are two situations. If the capacity of the equipment to be cleaned is also very small, the cleaning liquid capacity in the liquid preparation tank 5 can meet the cleaning needs, and the equipment to be cleaned can be directly discharged after cleaning. If the capacity of the equipment to be cleaned is large, the cleaning liquid capacity in the liquid preparation tank 5 cannot meet the cleaning needs. The front-end cleaning liquid is directly discharged after cleaning, and the back-end cleaning liquid that meets the circulating cleaning standards is pumped to the cleaning tank 2 by the liquid return pump 4 through the return pipe 22 for circulation (at this time, there is no purified water in the cleaning tank 2, only the cleaning liquid is circulated) until it is discharged after cleaning is completed. If purified water is needed for cleaning later, purified water can be added to the cleaning tank 2. 3) Hot water washing: Turn on the heater 212 to achieve heating.
[0026] The movable CIP station integrates a cleaning tank 2 and a liquid preparation tank 5, and can switch between a purified water cleaning mode or an acid cleaning or alkaline cleaning mode according to actual cleaning requirements. The hot water cleaning mode can also be achieved by turning on the heater 212. The integration is high, and the three cleaning modes can cooperate with each other for cleaning, making the CIP station more functional. In addition, the cleaning liquid in the liquid preparation tank 5 can be circulated for cleaning to adapt to the cleaning of equipment to be cleaned of different capacities, which reduces the volume of the liquid preparation tank 5 to a certain extent, making the overall structure of the CIP station more compact and convenient to move.
[0027] Furthermore, in this embodiment, a detection assembly 7 for detecting the temperature and concentration of the liquid is provided on the return pipe 22. The detection assembly 7 is located between the return pump 4 and the cleaning tank 2. The return pipe 22 is connected to a discharge pipe 8, which is located between the detection assembly 7 and the cleaning tank 2. The return pipe 22 is provided with a first valve 221, and the discharge pipe 8 is provided with a second valve 81, which is located between the discharge pipe 8 and the cleaning tank 2. When the cleaning liquid circulates, the cleaning liquid is pumped into the return pipe 22 by the return pump 4. After detection by the detection assembly 7, if the cleaning liquid does not meet the circulation requirements, the first valve 221 is closed and the second valve 81 is opened, and the cleaning liquid is discharged through the discharge pipe 8. If the cleaning liquid meets the circulation requirements, the first valve 221 is opened and the second valve 81 is closed, and the cleaning liquid is pumped into the cleaning tank 2 for circulation, thereby ensuring that the pH and temperature requirements of the circulating cleaning liquid are met. Preferably, in this embodiment, the detection assembly 7 includes a third temperature sensor 71 and a conductivity sensor 72 to detect whether the temperature and conductivity of the cleaning liquid meet the circulation requirements.
[0028] Furthermore, in this embodiment, the heater 212 is provided at the rear end of the liquid outlet of the liquid supply pump 3. It can heat both the purified water and the cleaning liquid to improve the cleaning effect.
[0029] Furthermore, in this embodiment, a first temperature sensor 213 is provided on the liquid supply pipe 21 and is located at the rear end of the heater 212. The first temperature sensor 213 detects the temperature of the liquid after being heated by the heater 212.
[0030] Furthermore, in this embodiment, the liquid supply pipe 21 is connected to the top of the cleaning tank 2 via a first pipe 23. A third valve 231 is provided on the first pipe 23. A fourth valve 215 is also provided on the liquid supply pipe 21, located at the rear end of the first pipe 23. A second temperature sensor 24 is provided on the cleaning tank 2. Due to the limited heating power of the heater 212, if a higher liquid temperature (here, the liquid refers to purified water or cleaning water) is required, the fourth valve 215 can be closed first and the third valve 231 opened. This allows the heated liquid to enter the cleaning tank 2 through the first pipe 23 for circulation and heating. When the second temperature sensor 24 detects that the liquid temperature in the cleaning tank 2 has reached the required level, the third valve 231 is closed and the fourth valve 215 is opened. The liquid can then be cleaned normally, thus meeting the high-temperature cleaning requirements of pasteurization and other processes. This also reduces the size of the heater 212 to a certain extent, further making the overall structure of the CIP station more compact and easier to move.
[0031] Furthermore, in this embodiment, the top of the cleaning tank 2 is connected to a purified water inlet pipe 25, which is equipped with a fifth valve 251. A liquid level gauge 26 is also provided on the cleaning tank 2. Purified water is introduced through the purified water inlet pipe 25. The liquid level gauge 26 detects whether the purified water in the cleaning tank 2 meets the required level. The detection result controls the opening and closing of the fifth valve 251, ensuring that the purified water level in the cleaning tank 2 is maintained at an appropriate level.
[0032] Furthermore, in this embodiment, the liquid supply pipe 21 is connected to the liquid discharge pipe 8 via a second pipe 27. A sixth valve 271 is provided on the second pipe 27. A seventh valve 211 is provided on the liquid supply pipe 21. The seventh valve 211 is located between the second pipe 27 and the liquid supply pump 3. If it is necessary to drain the liquid in the cleaning tank 2 separately, the seventh valve 211 is closed and the sixth valve 271 is opened to achieve liquid discharge.
[0033] Furthermore, in this embodiment, a pressure sensor 214 is provided on the liquid supply pipe 21, and the pressure sensor 214 is located at the rear end of the liquid outlet of the liquid supply pump 3. The pressure sensor 214 is used to detect the liquid pressure to ensure that the cleaning pressure meets the requirements.
[0034] Furthermore, in this embodiment, the cleaning tank 2 is located at the top of the mobile frame 1, the liquid supply pump 3 and the liquid return pump 4 are located at the bottom of the mobile frame 1, and the liquid distribution tank 5 and the heater 212 are located between the mobile frame 1 and the liquid supply pump 3 and the liquid return pump 4. The structure is compact, and the liquid supply pump 3 and the liquid return pump 4 are located at the bottom of the mobile frame 1, which can reduce idling of the pump body and protect the pump body.
[0035] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A movable CIP station, comprising a movable frame (1), characterized in that: The mobile frame (1) is provided with a cleaning tank (2), a liquid supply pump (3), a liquid return pump (4), a liquid distribution tank (5), a metering pump (6), a heater (212) and an electrical box (9); the cleaning tank (2) is connected to a liquid supply pipe (21) and a liquid return pipe (22); the liquid supply pump (3) and the heater (212) are provided on the liquid supply pipe (21); the liquid return pump (4) is provided on the liquid return pipe (22); the liquid distribution tank (5) is provided between the cleaning tank (2) and the liquid supply pump (3); the metering pump (6) is located between the liquid distribution tank (5) and the liquid supply pipe (21); a respirator (28) is provided on the top of the cleaning tank (2); the respirator (28) is used to maintain normal pressure in the cleaning tank (2).
2. The mobile CIP station according to claim 1, characterized in that: The return liquid pipe (22) is provided with a detection component (7) for detecting the temperature and concentration of the liquid, the detection component (7) being located between the return liquid pump (4) and the cleaning tank (2), the return liquid pipe (22) being connected to a discharge pipe (8), the discharge pipe (8) being located between the detection component (7) and the cleaning tank (2), the return liquid pipe (22) being provided with a first valve (221), the first valve (221) being located between the discharge pipe (8) and the cleaning tank (2), and the discharge pipe (8) being provided with a second valve (81).
3. The mobile CIP station according to claim 1, characterized in that: The heater (212) is arranged at the rear end of the liquid outlet of the liquid supply pump (3).
4. The mobile CIP station according to claim 3, characterized in that: A first temperature sensor (213) is provided on the liquid supply pipe (21), and the first temperature sensor (213) is located at the rear end of the heater (212).
5. The mobile CIP station according to claim 4, characterized in that: The liquid supply pipe (21) is connected to the top of the cleaning tank (2) through a first pipe (23); a third valve (231) is provided on the first pipe (23); a fourth valve (215) is provided on the liquid supply pipe (21); the fourth valve (215) is located at the rear end of the first pipe (23); and a second temperature sensor (24) is provided on the cleaning tank (2).
6. The mobile CIP station according to any one of claims 1 to 5, characterized in that: The top of the cleaning tank (2) is connected to a purified water input pipe (25), a fifth valve (251) is provided on the purified water input pipe (25), and a liquid level gauge (26) is provided on the cleaning tank (2).
7. The mobile CIP station according to any one of claims 1 to 5, characterized in that: The liquid supply pipe (21) is connected to the liquid discharge pipe (8) via a second pipe (27); a sixth valve (271) is provided on the second pipe (27); a seventh valve (211) is provided on the liquid supply pipe (21); and the seventh valve (211) is located between the second pipe (27) and the liquid supply pump (3).
8. The mobile CIP station according to claim 2, characterized in that: The detection component (7) includes a third temperature sensor (71) and a conductivity sensor (72).
9. The mobile CIP station according to any one of claims 1 to 5, characterized in that: A pressure sensor (214) is provided on the liquid supply pipe (21), and the pressure sensor (214) is located at the rear end of the liquid outlet of the liquid supply pump (3).
10. The mobile CIP station according to any one of claims 2 to 5, characterized in that: The cleaning tank (2) is located on the top of the mobile frame (1), the liquid supply pump (3) and the liquid return pump (4) are located at the bottom of the mobile frame (1), and the liquid distribution tank (5) and the heater (212) are located between the mobile frame (1) and the liquid supply pump (3) and the liquid return pump (4).