Laser welding device for special-shaped aluminum veneer

By designing the suction fan and cleaning mechanism, the toxic fumes and debris problems during aluminum plate welding are solved, and the effective treatment of smoke absorption and debris collection is achieved, improving the safety of the working environment and the simplicity of operation.

CN223210663UActive Publication Date: 2025-08-12NANTONG HUIZONG ADVANCED MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422068600.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-12
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the prior art, the toxic fumes generated during welding of aluminum plates are easily sucked in by workers, and the debris generated by welding are not easy to collect and clean.

Method used

A laser welding device for special-shaped aluminum veneer is designed, using a suction fan, straw, annular tube and corrugated pipe to absorb the toxic smoke generated by welding, and intercept debris through the filter plate to collect it in the collection box.

Benefits of technology

It effectively avoids toxic smoke being sucked by workers, simplifies the collection and cleaning process of debris, and improves the safety and efficiency of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laser welding device for a special-shaped aluminum single plate, belongs to the technical field of aluminum plate processing, and aims to solve the problems that a large amount of toxic smoke generated by laser welding is easily sucked by workers, and scraps generated by welding are not easy to collect and clean, the laser welding device comprises a welding platform, and movable frames are mounted on the outer walls of the two ends of the welding platform in a sliding manner through sliding rails; the outer surface of the transverse section of the movable frame is slidably sleeved with a movable block, a mounting plate is fixedly connected to the outer wall of one side of the movable block, an air cylinder is fixedly connected to the center of the top face of the mounting plate, and the output end of the air cylinder penetrates through the bottom face of the mounting plate and is coaxially and fixedly connected with a laser welding gun. By starting the suction fan, under the cooperation of the suction pipe, the annular pipe and the corrugated pipe, poisonous smoke generated by welding is absorbed, chippings are intercepted in the collecting box through the arranged filter plate, collection of the chippings is achieved, and the situation that a large amount of poisonous smoke generated by laser welding is easily sucked by workers, so that the working efficiency is improved is effectively avoided. And chippings generated by welding are not easy to collect and clean.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum plate processing, and particularly relates to a laser welding device for special-shaped aluminum single plates. Background Art

[0002] Aluminum plate is a plate material made of aluminum or aluminum alloy, or a plate-shaped aluminum product made from aluminum blanks through processes such as heating, rolling and straightening. The aluminum plates used in construction include single-layer aluminum plates, composite aluminum plates and other materials. Generally, single-layer aluminum plates are often referred to. Aluminum plates have been increasingly widely used due to their light weight and good conductivity. In recent years, single-layer aluminum plates have been more commonly used in aluminum curtain walls. During the processing of aluminum plates, aluminum plates often need to be welded.

[0003] The prior art patent announcement number CN217290856U is a spot welding device for welding aluminum plates to aluminum plates. The spot welding device for welding aluminum plates to aluminum plates is provided with a fixing mechanism and a spot welding assembly. The fixing mechanism facilitates the limiting and fixing of aluminum plates of different sizes, so that the spot welding device can weld aluminum plates of different sizes. This fixing method is relatively simple, has a good fixing effect, and is convenient for welding. The spot welding assembly can adjust the spot welding position of the aluminum plate according to demand, so as to better weld the aluminum plates to each other. This spot welding method is relatively simple, has a good spot welding effect, greatly improves the spot welding efficiency of the aluminum plate, and is convenient for better welding the aluminum plates. However, in actual use, there are still the following deficiencies: when welding the aluminum plate, welding smoke is generated. Welding smoke is a substance with a pungent odor and is toxic. Due to its small size, it will float in the air and is easily absorbed by the staff, causing harm to the health of the staff. The debris generated by welding is easily scattered on the surface of the workbench, requiring the staff to spend time cleaning it, increasing the work intensity of the workers.

[0004] Therefore, a laser welding device for special-shaped aluminum veneer is needed to solve the problems in the prior art that the toxic fumes generated by laser welding are easily inhaled by workers in large quantities, and the debris generated by welding is difficult to collect and clean. Utility Model Content

[0005] The purpose of the utility model is to provide a laser welding device for special-shaped aluminum single plate to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laser welding device for special-shaped aluminum veneer, comprising a welding platform, wherein the outer walls at both ends of the welding platform are slidably mounted with a movable frame via a slide rail, a sliding sleeve is provided on the outer surface of the transverse section of the movable frame, an outer wall of one side of the movable block is fixedly connected to a mounting plate, a cylinder is fixedly connected to the center of the top surface of the mounting plate, an output end of the cylinder passes through the bottom surface of the mounting plate and is coaxially fixedly connected to a laser welding gun, two parallel electric push rods are fixedly connected to the bottom surface of the mounting plate, and the output ends of the two electric push rods are provided with the same cleaning mechanism;

[0007] The cleaning mechanism includes an annular tube, the two ends of the top of the outer surface of the annular tube are respectively fixedly connected to the output ends of the two electric push rods, the outer surface of the inner ring of the annular tube is fixedly connected to a plurality of suction tubes distributed in a circumference, and the two ends of the outer surface of the annular tube are fixedly connected to a bellows, and the ends of the two bellows away from the annular tube are fixedly connected to the same collecting box, and the bottom surface of the collecting box is fixedly connected to the top surface of the movable block.

[0008] It should be noted in the scheme that a movable groove is provided in the center of the top surface of the welding platform, and a driving motor is fixedly connected to the outer wall of one side of the welding platform corresponding to the movable groove. The output end of the driving motor extends to the inside of the movable groove and is coaxially fixedly connected to a bidirectional threaded rod. The side of the bidirectional threaded rod away from the driving motor is rotatably connected to one side wall of the movable groove. The outer surface of the bidirectional threaded rod is threadedly connected to two symmetrically distributed threaded sleeves, and the top surface of the threaded sleeve is fixedly connected to a clamping seat, and an adjusting screw is threadedly inserted at the center of the top surface of the clamping seat, and the bottom end of the adjusting screw is rotatably connected to a pressure plate.

[0009] It is further worth mentioning that a suction fan is fixedly connected to the outer wall of one side of the movable block, the input end of the suction fan is fixedly connected to the outer wall of one side of the collection box, and a filter plate is fixedly connected between the inner walls at both ends of the collection box.

[0010] It should be further explained that a top cover is movably provided on the top surface of the collection box, and a pull rod is fixedly connected to the center of the top surface of the top cover.

[0011] As a preferred embodiment, the laser welding gun is located between two electric push rods, and the suction pipe is arranged to be inclined downward.

[0012] As a preferred embodiment, the bottom surface of the pressure plate is provided with anti-slip grooves, and the bottom surface of the top cover is fixedly connected with a sealing ring.

[0013] Compared with the prior art, the laser welding device for special-shaped aluminum veneer provided by the present invention has at least the following beneficial effects:

[0014] (1) The aluminum veneer is clamped and fixed by the clamping seat. After the cleaning mechanism is turned on, the suction fan is turned on and the toxic smoke generated by welding is absorbed with the cooperation of the suction pipe, the annular tube and the bellows, which effectively avoids the problem that the toxic smoke generated by laser welding is easily inhaled by workers.

[0015] (2) The debris generated by welding is absorbed by the inclined suction pipe when the suction fan is turned on, and the debris is intercepted in the collection box by the filter plate, so that the debris can be collected. After welding is completed, the top cover is opened by pulling the pull rod to process the debris in the collection box. The operation is simple and effectively avoids the problem that the debris generated by welding is difficult to collect and clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the front cross-sectional structure of the welding platform of the present invention;

[0019] Figure 4 This is a schematic diagram of the front cross-sectional structure of the mobile frame of the present invention.

[0020] In the figure: 1. Welding platform; 2. Moving frame; 3. Movable block; 4. Mounting plate; 5. Cylinder; 6. Laser welding gun; 7. Electric push rod; 8. Cleaning mechanism; 81. Annular tube; 82. Suction tube; 83. Bellows; 84. Collecting box; 9. Movable trough; 10. Driving motor; 11. Bidirectional threaded rod; 12. Threaded sleeve; 13. Clamping seat; 14. Adjusting screw; 15. Pressing plate; 16. Suction fan; 17. Filter plate; 18. Top cover; 19. Pull rod. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the embodiments.

[0022] See also Figure 1-Figure 4 The utility model provides a laser welding device for special-shaped aluminum veneer, comprising a welding platform 1, wherein the outer walls at both ends of the welding platform 1 are slidably mounted with a movable frame 2, a sliding sleeve is provided on the outer surface of the transverse section of the movable frame 2, and a movable block 3 is fixedly connected to the outer wall of one side of the movable block 3, a mounting plate 4 is fixedly connected to the center of the top surface of the mounting plate 4, and a cylinder 5 is fixedly connected to the center of the top surface of the mounting plate 4, the output end of the cylinder 5 passes through the bottom surface of the mounting plate 4 and is coaxially fixedly connected to a laser welding gun 6, and two parallel electric push rods 7 are fixedly connected to the bottom surface of the mounting plate 4, and the output ends of the two electric push rods 7 are provided with the same cleaning mechanism 8;

[0023] The cleaning mechanism 8 includes an annular tube 81, the two ends of the top outer surface of the annular tube 81 are fixedly connected to the output ends of the two electric push rods 7 respectively, and the outer surface of the inner ring of the annular tube 81 is fixedly connected to a plurality of suction pipes 82 distributed in a circle. Both ends of the outer surface of the annular tube 81 are fixedly connected to a bellows 83, and the ends of the two bellows 83 away from the annular tube 81 are fixedly connected to the same collecting box 84, and the bottom surface of the collecting box 84 is fixedly connected to the top surface of the movable block 3.

[0024] Further as Figure 1 and Figure 3 As shown, it is worth mentioning that a movable groove 9 is provided in the center of the top surface of the welding platform 1, and a driving motor 10 is fixedly connected to the outer wall of one side of the welding platform 1 corresponding to the movable groove 9. The output end of the driving motor 10 extends to the inside of the movable groove 9 and is coaxially fixedly connected to a bidirectional threaded rod 11. The side of the bidirectional threaded rod 11 away from the driving motor 10 is rotatably connected to one side wall inside the movable groove 9. The outer surface of the bidirectional threaded rod 11 is threadedly connected to two symmetrically distributed threaded sleeves 12, and the top surface of the threaded sleeve 12 is fixedly connected to a clamping seat 13. An adjusting screw 14 is threadedly inserted at the center of the top surface of the clamping seat 13, and the bottom end of the adjusting screw 14 is rotatably connected to a pressure plate 15.

[0025] Further as Figure 4 As shown, it is worth mentioning that a suction fan 16 is fixedly connected to the outer wall of one side of the movable block 3, the input end of the suction fan 16 is fixedly connected to the outer wall of one side of the collection box 84, and a filter plate 17 is fixedly connected between the inner walls at both ends of the collection box 84.

[0026] Further as Figure 1 、 Figure 2 and Figure 4 As shown, it is worth mentioning that a top cover 18 is movably provided on the top surface of the collection box 84 , and a pull rod 19 is fixedly connected to the center of the top surface of the top cover 18 , so that the staff can open the top cover 18 by pulling the pull rod 19 .

[0027] Further as Figure 1 and Figure 2 As shown, it is worth mentioning that the laser welding gun 6 is located between the two electric push rods 7 to improve the suction effect of the suction pipe 82 on the smoke. The suction pipe 82 is set to be inclined downward to facilitate the suction of debris generated by welding.

[0028] Further as Figure 3 and Figure 4 As shown, it is worth mentioning that the bottom surface of the pressing plate 15 is provided with anti-slip grooves to improve the fixing effect of the aluminum single plate, and the bottom surface of the top cover 18 is fixedly connected with a sealing ring to improve the sealing of the collection box 84.

[0029] In summary: when the Aurora welding device is in use, first place the two ends of the aluminum veneer to be processed on the inner walls of the bottom surfaces of the two clamping seats 13 respectively, turn on the drive motor 10, and the drive motor 10 rotates to drive the bidirectional threaded rod 11 to rotate. Under the action of the thread, the two threaded sleeves 12 are brought close to each other, and then the two clamping seats 13 are brought close to each other to limit the aluminum veneer. Then, the adjusting screw 14 is rotated. Under the action of the thread, the adjusting screw 14 moves downward and drives the pressing plate 15 to move downward to clamp and fix the aluminum veneer. Then, the movable frame 2 is adjusted by the slide rail, and the movable frame 2 is adjusted by the slide rail. The position of the laser welding gun 6 is adjusted through the movable block 3, and the welding point on the aluminum plate is aligned with the laser welding gun 6. Then the cylinder 5 is turned on. After the cylinder 5 is started, the mounting plate 4 is pushed to drive the laser welding gun 6 to move vertically downward to weld the aluminum plate. At the same time, the electric push rod 7 and the suction fan 16 are turned on. The electric push rod 7 pushes the annular tube 81 to approach the top surface of the aluminum plate. The suction fan 16 exhausts the annular tube 81 through the bellows 83. The annular tube 81 absorbs the welding smoke generated by welding through the suction pipe 82, which effectively avoids the problem that the toxic smoke generated by laser welding is easily inhaled by workers in large quantities.

[0030] While absorbing the smoke generated by welding, the inclined suction pipe 82 will also absorb the debris generated by welding. The absorbed debris enters the collection box 84 through the suction pipe 82, the annular tube 81 and the bellows 83, and is intercepted by the filter plate 17 arranged inside the collection box 84. After welding is completed, the top cover 18 is opened by the pull rod 19 to clean the debris intercepted in the collection box 84. The operation is simple and effectively avoids the problem that the debris generated by welding is difficult to collect and clean.

[0031] The cylinder 5, laser welding gun 6, electric push rod 7, drive motor 10 and suction fan 16 can be purchased on the market. The cylinder 5, laser welding gun 6, electric push rod 7, drive motor 10 and suction fan 16 are equipped with power supplies. They are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.

[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A laser welding device for special-shaped aluminum veneer, comprising a welding platform (1), characterized in that: The outer walls at both ends of the welding platform (1) are slidably mounted with a movable frame (2) through a slide rail, the outer surface of the transverse section of the movable frame (2) is slidably sleeved with a movable block (3), the outer wall of one side of the movable block (3) is fixedly connected to a mounting plate (4), the center of the top surface of the mounting plate (4) is fixedly connected to a cylinder (5), the output end of the cylinder (5) passes through the bottom surface of the mounting plate (4) and is coaxially fixedly connected to a laser welding gun (6), the bottom surface of the mounting plate (4) is fixedly connected to two parallel distributed electric push rods (7), and the output ends of the two electric push rods (7) are provided with the same cleaning mechanism (8); The cleaning mechanism (8) comprises an annular tube (81), the top ends of the outer surface of the annular tube (81) are respectively fixedly connected to the output ends of the two electric push rods (7), the outer surface of the inner ring of the annular tube (81) is fixedly connected to a plurality of suction pipes (82) distributed in a circumferential manner, and both ends of the outer surface of the annular tube (81) are fixedly connected to a bellows (83), and the ends of the two bellows (83) away from the annular tube (81) are fixedly connected to the same collection box (84), and the bottom surface of the collection box (84) is fixedly connected to the top surface of the movable block (3).

2. The laser welding device for special-shaped aluminum veneer according to claim 1, characterized in that: A movable groove (9) is provided at the center of the top surface of the welding platform (1); a driving motor (10) is fixedly connected to the outer wall of one side of the welding platform (1) corresponding to the movable groove (9); an output end of the driving motor (10) extends into the inside of the movable groove (9) and is coaxially fixedly connected to a bidirectional threaded rod (11); a side of the bidirectional threaded rod (11) away from the driving motor (10) is rotatably connected to a side wall inside the movable groove (9); the outer surface of the bidirectional threaded rod (11) is threadedly connected to two symmetrically distributed threaded sleeves (12); the top surface of the threaded sleeve (12) is fixedly connected to a clamping seat (13); an adjusting screw (14) is threadedly inserted at the center of the top surface of the clamping seat (13); and the bottom end of the adjusting screw (14) is rotatably connected to a pressure plate (15).

3. The laser welding device for special-shaped aluminum veneer according to claim 2, characterized in that: A suction fan (16) is fixedly connected to the outer wall of one side of the movable block (3), an input end of the suction fan (16) is fixedly connected to the outer wall of one side of the collection box (84), and a filter plate (17) is fixedly connected between the inner walls at both ends of the collection box (84).

4. The laser welding device for special-shaped aluminum veneer according to claim 3, characterized in that: A top cover (18) is movably provided on the top surface of the collection box (84), and a pull rod (19) is fixedly connected to the center of the top surface of the top cover (18).

5. The laser welding device for special-shaped aluminum veneer according to claim 4, characterized in that: The laser welding gun (6) is located between two electric push rods (7), and the suction pipe (82) is arranged to be inclined downward.

6. The laser welding device for special-shaped aluminum veneer according to claim 5, characterized in that: The bottom surface of the pressing plate (15) is provided with anti-slip grooves, and the bottom surface of the top cover (18) is fixedly connected with a sealing ring.

Citation Information

Patent Citations

  • Spot welding equipment for welding aluminum plates

    CN217290856U