Inorganic active wall thermal insulation material steam curing equipment

Abstract

The utility model relates to the technical field of wall thermal insulation materials, in particular to inorganic active wall thermal insulation material steam curing equipment which comprises a curing equipment shell, and a heating atomizer used for heating a water source and a water tank used for storing the water source are arranged in the curing equipment shell. One side of the water tank is provided with a water injection port used for being connected with a water pipe to supply water, a water level sensor with a detection head located in the water tank is arranged below the water injection port, the water injection port is further provided with a blocking assembly used for blocking the water injection port, and the top of the maintenance equipment shell is provided with a steam outlet pipe used for outputting steam; the blocking assembly comprises a blocking ball located on one side of the water injection opening, a filter screen fixed in the water injection opening is arranged on one side of the blocking ball, and a magnetic ring fixed in the water tank is arranged on one side of the blocking ball. The water content in the water tank is acquired in real time through the water level sensor, so that whether to automatically inject water or not is selected according to requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of wall thermal insulation materials, in particular to steam curing equipment for inorganic active wall thermal insulation materials. Background Art

[0002] In prefabricated concrete buildings, composite insulated concrete wall panels, comprised of autoclaved aerated concrete panels, insulation panels, and a protective layer of inorganic active insulation slurry, meet the thermal performance requirements of walls in cold and extremely cold regions. The production of composite insulated concrete wall panels requires the use of steam curing equipment, which accelerates the hardening and curing process through a high-temperature steam environment, improving the performance and quality of the insulation material.

[0003] Current steam curing equipment for inorganic active wall insulation materials typically uses a heating atomizer to heat water to produce high-temperature steam, which is then transported through a pipe to a mist nozzle and evenly sprayed onto the surface of the inorganic active wall insulation material. This process requires a large amount of water for long-term steam curing, necessitating manual and regular addition of water to the steam curing equipment.

[0004] The existing public technical solution, announcement number CN212146930U discloses a steam curing device for inorganic active wall insulation materials, including a water tank, a waterproof plug rotating rod, a waterproof plug, a contraction spring and a hollow iron ball, and the lower end of the waterproof plug is rotatably connected to the inner wall of the water tank through the outer wall of the waterproof plug rotating rod. By setting the waterproof plug, when the water tank is filled with water, the hollow iron ball sinks and drives the waterproof plug, and the waterproof plug is rotated to a suitable position through the waterproof plug rotating rod to inject water. When the water is full, the hollow iron ball floats and drives the waterproof plug, and the waterproof plug is rotated to a suitable position through the waterproof plug rotating rod to close the water injection, and the contraction spring fixes the waterproof plug to form an automatic water injection function, thereby improving the use efficiency.

[0005] When the above technical solution is actually implemented, the waterproof plug is driven to rotate by the hollow iron ball under the action of buoyancy to realize the opening and closing of the water injection hole. However, this method cannot know the amount of water in the water tank. If the water in the water tank is completely sufficient for the current workload, the equipment can be stopped when the water in the water tank is used up. However, if this method is used, water will continue to be injected after the work is completed. After the water is injected, the weight of the equipment increases, and it is not easy to move the equipment. Summary of the Invention

[0006] The purpose of the utility model is to provide a steam curing device for inorganic active wall insulation materials, which can obtain the water content in the water tank in real time through a water level sensor, so as to choose whether to automatically add water according to requirements, so as to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a steam curing device for inorganic active wall insulation materials, comprising a curing device housing, wherein a heating atomizer for heating a water source and a water tank for storing the water source are provided inside the curing device housing, a water inlet for connecting to a water pipe for water supply is provided on one side of the water tank, a water level sensor with a detection head located inside the water tank is provided below the water inlet, a plugging assembly for plugging the water inlet is further provided on the water inlet, and a steam outlet pipe for outputting steam is provided on the top of the curing device housing;

[0008] The blocking component includes a blocking ball located at one side of the water inlet, a filter screen fixed inside the water inlet is provided on one side of the blocking ball, and a magnetic ring fixed inside the water tank is provided on one side of the blocking ball.

[0009] Preferably, a support frame is provided between the magnetic ring and the water tank, and one end of the support frame is fixed to the inner wall of the water tank.

[0010] Preferably, a retractable guide telescopic rod is fixedly provided between the blocking ball and the filter screen, and a support spring is sleeved on the outside of the guide telescopic rod, and both ends of the support spring are respectively fixed on the blocking ball and the filter screen.

[0011] Preferably, a protective component for shielding the steam outlet pipe is further provided on the housing of the maintenance equipment. The protective component includes three groups of protective baffles, and the protective baffles are located around the housing of the maintenance equipment.

[0012] Preferably, the protection component includes a servo motor fixed on the housing of the maintenance equipment for providing a power source, and the power output end of the servo motor is connected to an output shaft, and the top of the output shaft is fixedly connected to a driving gear.

[0013] Preferably, one side of the driving gear is meshed with three sets of driven gears, the driven gears and the driving gear are bevel gears, the middle of the driven gears are fixedly connected with a transmission screw, and a screw transmission part is provided on the outside of the transmission screw.

[0014] Preferably, guide support rods with an L-shaped structure are fixedly provided on the left and right sides of the screw transmission member, and the ends of the guide support rods pass through the maintenance equipment housing and are fixed on the protective baffle.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The water level sensor is used to detect the water level in the water tank, and the magnetic ring is controlled by the supporting PLC controller to attract the iron blocking ball to achieve the purpose of filling the water tank with water;

[0017] 2. Through the protection components set up, under the action of the driving gear and the driven gear, the three sets of transmission screws rotate simultaneously, pushing the protection baffle away from the maintenance equipment shell, so that a space is formed around the maintenance equipment shell to prevent workers from getting too close to the steam outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is the overall structural view of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the water injection port of the present utility model;

[0021] Figure 3 This is a schematic structural diagram of the filter screen of the present invention;

[0022] Figure 4 This is a schematic diagram of the installation structure of the driving gear of the present utility model.

[0023] Description of reference numerals:

[0024] 1. Maintenance equipment housing; 2. Steam outlet pipe; 3. Protection assembly; 301. Protection baffle; 302. Guide support rod; 303. Screw transmission member; 304. Drive screw; 305. Driven gear; 306. Driving gear; 307. Output shaft; 4. Water level sensor; 5. Water inlet; 6. Blockage assembly; 601. Filter; 602. Blockage ball; 603. Support spring; 604. Guide telescopic rod; 605. Magnetic ring; 606. Support frame. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The utility model provides a technical solution:

[0027] See also Figures 1 to 3A steam curing device for inorganic active wall insulation materials includes a curing device housing 1, a heating atomizer for heating a water source and a water tank for storing the water source are provided inside the curing device housing 1, a water inlet 5 for connecting to a water pipe for water supply is provided on one side of the water tank, a water level sensor 4 with a detection head located inside the water tank is provided below the water inlet 5, a blocking component 6 for blocking the water inlet 5 is also provided on the water inlet 5, and a steam outlet pipe 2 for outputting steam is provided on the top of the curing device housing 1;

[0028] The blocking assembly 6 includes a blocking ball 602 located on one side of the water inlet 5, and a filter screen 601 fixed inside the water inlet 5 is provided on one side of the blocking ball 602. A magnetic ring 605 fixed inside the water tank is provided on one side of the blocking ball 602. A support frame 606 is provided between the magnetic ring 605 and the water tank, and one end of the support frame 606 is fixed to the inner wall of the water tank. A retractable guide telescopic rod 604 is fixed between the blocking ball 602 and the filter screen 601, and the outer sleeve of the guide telescopic rod 604 is provided with a support spring 603, and the two ends of the support spring 603 are respectively fixed on the blocking ball 602 and the filter screen 601.

[0029] By adopting the above technical solution, the electrical output end of the water level sensor 4 is connected to a PLC controller, which is used to obtain the information received by the water level sensor 4 and display the information through a display after processing, and to control whether the magnetic ring 605 is energized through the PLC controller. The magnetic ring 605 is energized and controlled. When energized, the magnetic ring 605 is magnetic and can attract the iron blocking ball 602. When the power is off, the magnetic ring 605 is not magnetic and cannot attract the iron blocking ball 602. The water level sensor 4, PLC controller, display and magnetic ring 605 used are all existing equipment. Here, only the sensor and controller are used to control the operation of the actuator magnetic ring 605. Its detailed working principle and circuit design are not described here.

[0030] Based on this, when the water level sensor 4 detects the water level in the water tank and transmits the data to the PLC controller, when the PLC controller determines that the water level is too low, it can control the magnetic ring 605 to be energized. At this time, the magnetic ring 605 attracts the iron blocking ball 602. When the water pipe is connected to the water inlet 5, the elastic force of the support spring 603 is greater than the impact force of the water flow. When the water flow impacts, it cannot push the blocking ball 602 to move. As a result, water cannot enter the water tank smoothly through the water inlet 5. Only when the magnetic ring 605 attracts the iron blocking ball 602, the support spring 603 stretches. At this time, the blocking ball 602 is away from the water inlet 5, realizing automatic water injection. At the same time, the magnetic ring 605 can be turned off and the magnetic ring 605 can be energized as needed to achieve the purpose of filling the water tank with water.

[0031] Specifically, such as Figure 4As shown, the maintenance equipment housing 1 is also provided with a protective component 3 for shielding the steam outlet pipe 2, the protective component 3 includes three groups of protective baffles 301, and the protective baffles 301 are located around the maintenance equipment housing 1, the protective component 3 includes a servo motor fixed on the maintenance equipment housing 1 for providing a power source, and the power output end of the servo motor is connected to the output shaft 307, the top of the output shaft 307 is fixedly connected to the driving gear 306, one side of the driving gear 306 is meshed with three groups of driven gears 305, the driven gears 305 and the driving gear 306 are both bevel gears, the middle part of the driven gear 305 is fixedly connected to a transmission screw 304, and a screw transmission member 303 is provided on the outside of the transmission screw 304, and an L-shaped guide support rod 302 is fixedly provided on the left and right sides of the screw transmission member 303, and the end of the guide support rod 302 passes through the maintenance equipment housing 1 and is fixed on the protective baffle 301.

[0032] By adopting the above technical solution, since the steam in the steam outlet pipe 2 is transported out through the steam outlet pipe 2, the temperature around the steam outlet pipe 2 is relatively high. If the staff accidentally touches the steam outlet pipe 2, it is easy to cause injury. When the maintenance equipment is in use, the servo motor can be started. After the servo motor drives the output shaft 307 to rotate, the three sets of driven gears 305 are driven to rotate through the engagement of the driving gear 306, and the three sets of driven gears 305 simultaneously drive the three sets of transmission screws 304 to rotate. At this time, the screw transmission member 303 can only move in a straight line under the action of the guide support rod 302 and cannot rotate, thereby pushing the protective baffle 301 away from the maintenance equipment shell 1, so that a space is formed around the maintenance equipment shell 1. Since the protective baffle 301 is located on one side of the steam outlet pipe 2, this can prevent the staff from getting too close to the steam outlet pipe 2.

[0033] Working principle: the water pipe is connected to the water injection port 5. After water is injected into the water injection port 5, the water in the water tank is pumped into the heating atomizer through the booster pump. After the heating atomizer heats the water source, the steam is transported to the heating chamber through the steam outlet pipe 2 to perform steam curing on the inorganic active wall insulation material in the heating chamber. After the servo motor drives the output shaft 307 to rotate, the driving gear 306 engages to drive the three sets of driven gears 305 to rotate, and the three sets of driven gears 305 simultaneously drive the three sets of transmission screws 304 to rotate. At this time, the screw transmission part 303 can only move in a straight line under the action of the guide support rod 302 and cannot rotate, thereby pushing the protective baffle 301 away from the curing equipment shell 1, so that a space is formed around the curing equipment shell 1. Since the protective baffle 301 is located on one side of the steam outlet pipe 2, This can prevent staff from getting too close to the steam outlet pipe 2. The water level sensor 4 detects the water level in the water tank and transmits the data to the PLC controller. When the PLC controller determines that the water level is too low, it can control the magnetic ring 605 to be energized. At this time, the magnetic ring 605 attracts the iron blocking ball 602. When the water pipe is connected to the water inlet 5, the elastic force of the support spring 603 is greater than the impact force of the water flow. When the water flow impacts, it cannot push the blocking ball 602 to move. As a result, water cannot smoothly pass through the water inlet 5 into the water tank. Only when the magnetic ring 605 attracts the iron blocking ball 602, the support spring 603 stretches. At this time, the blocking ball 602 is away from the water inlet 5, realizing automatic water injection. At the same time, the magnetic ring 605 can be turned off and energized as needed to achieve the purpose of filling the water tank with water.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An inorganic active wall insulation material steam curing device, comprising a curing device housing (1), characterized in that: A heating atomizer for heating a water source and a water tank for storing a water source are provided inside the maintenance equipment housing (1); a water inlet (5) for connecting to a water pipe for water supply is provided on one side of the water tank; a water level sensor (4) with a detection head located inside the water tank is provided below the water inlet (5); a blocking component (6) for blocking the water inlet (5) is also provided on the water inlet (5); and a steam outlet pipe (2) for outputting steam is provided on the top of the maintenance equipment housing (1); The blocking assembly (6) comprises a blocking ball (602) located on one side of the water inlet (5), a filter screen (601) fixed inside the water inlet (5) being provided on one side of the blocking ball (602), and a magnetic ring (605) fixed inside the water tank being provided on one side of the blocking ball (602).

2. The steam curing equipment for inorganic active wall insulation materials according to claim 1, characterized in that: A support frame (606) is provided between the magnetic ring (605) and the water tank, and one end of the support frame (606) is fixed to the inner wall of the water tank.

3. The steam curing equipment for inorganic active wall insulation materials according to claim 1, characterized in that: A retractable guide telescopic rod (604) is fixedly arranged between the blocking ball (602) and the filter (601), and a support spring (603) is sleeved on the outside of the guide telescopic rod (604). The two ends of the support spring (603) are respectively fixed on the blocking ball (602) and the filter (601).

4. The steam curing equipment for inorganic active wall insulation materials according to claim 1, characterized in that: The maintenance equipment housing (1) is further provided with a protection component (3) for shielding the steam outlet pipe (2), the protection component (3) comprising three groups of protection baffles (301), and the protection baffles (301) are located around the maintenance equipment housing (1).

5. The steam curing equipment for inorganic active wall insulation materials according to claim 4, characterized in that: The protection assembly (3) includes a servo motor fixed on the maintenance equipment housing (1) for providing a power source, and the power output end of the servo motor is connected to an output shaft (307), and the top of the output shaft (307) is fixedly connected to a driving gear (306).

6. The steam curing equipment for inorganic active wall insulation materials according to claim 5, characterized in that: One side of the driving gear (306) is meshedly connected with three sets of driven gears (305), and the driven gears (305) and the driving gear (306) are both bevel gears. The middle of each driven gear (305) is fixedly connected to a transmission screw (304), and a screw transmission member (303) is provided on the outside of the transmission screw (304).

7. The steam curing equipment for inorganic active wall insulation materials according to claim 6, characterized in that: L-shaped guide support rods (302) are fixedly provided on the left and right sides of the screw transmission member (303), and the ends of the guide support rods (302) pass through the maintenance equipment housing (1) and are fixed on the protective baffle (301).

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