Full-automatic multifunctional water bath device

Through the design of the fully automatic multi-functional water bath device, the existing water bath device has solved the problems of complex structure, large size, high cost and poor versatility, and has achieved efficient sample processing and corrosion protection capabilities, improved analytical accuracy and work efficiency, and is suitable for chemical, pharmaceutical, biological and food fields.

CN223221540UActive Publication Date: 2025-08-15NORTHWEST INST OF NUCLEAR TECH
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Patent Information

Application Number
CN202422031661.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-15
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing water bath devices have complex structures, large size, high manufacturing cost, poor versatility, and poor corrosion resistance and stability, which cannot meet the high-precision analysis requirements for metal monitoring of batch environmental samples.

Method used

A fully automatic multi-functional water bath device is designed, including an electric box, a water bath box, a circulation pump, a suction pump and a controller. It adopts a multi-layer porous sample rack, equipped with a sealed cover and a suction pipe to achieve automated operation and corrosive gas discharge. It combines a dual temperature sensor and a circulation pump to ensure temperature uniformity and corrosion resistance.

Benefits of technology

It improves analysis accuracy and work efficiency, reduces the labor intensity of operators, extends the equipment life, saves space, enhances practicality and versatility, prevents cross-contamination of samples, and realizes efficient water bath heating and cooling functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a constant temperature device, in particular to a full-automatic multifunctional water bath device, and aims to solve the problems of complicated structure, larger volume, high manufacturing cost, poor universality, or poor corrosion resistance and poor stability of the conventional water bath device. The device comprises an electric box, a water bath box arranged on the electric box and a circulating pump connected with the water bath box, a controller and X air suction pumps are arranged in the electric box, and X is larger than or equal to 1. The water bath box comprises a water bath tank, a sample rack arranged in the water bath tank, an upper turning cover arranged at the top of the water bath tank and a heating device arranged at the bottom of the water bath tank; x sealing covers are arranged on the inner surface of the upper turning cover, and the upper end of each sealing cover is connected with a corresponding air suction pump through an air suction pipeline penetrating through the upper turning cover; the water bath box is provided with a water outlet and a water inlet, a water inlet one-way valve is arranged on the water inlet pipeline, and a water outlet one-way valve is arranged on the water outlet pipeline; and a liquid level sensor and at least one temperature probe are arranged in the water bath.
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Description

Technical Field

[0001] The utility model relates to a constant temperature device, in particular to a full-automatic multifunctional water bath device. Background Art

[0002] A water bath is a type of laboratory equipment capable of maintaining a constant operating temperature, widely used in the chemical, pharmaceutical, biological, and food industries. In environmental sample metal element monitoring, the metal element extraction and separation process typically requires initial water bath heating to promote efficient reaction, followed by cooling to expel gases from the solution. For samples containing acidic solutions, the water bath process requires the discharge of large amounts of corrosive acid gases. In batch environmental sample metal monitoring, to improve analytical accuracy and efficiency, higher requirements are placed on the water bath's automation, sample batch processing capacity, and corrosion resistance.

[0003] Water bath heating and cooling require a dual-function water bath. Existing water baths use heaters for heating and compressors for cooling. While effective, these systems are expensive to manufacture, bulky, and lack acid venting. Furthermore, commercially available water baths utilize spring-loaded mesh slots to stabilize sample containers. Moving one container often causes others to tilt, leading to sample leakage. This results in unstable sample containers and poor corrosion resistance, making them unsuitable for widespread laboratory use.

[0004] Chinese patent CN212732248U discloses a water bath tank that uses an electric heater and a cooler to achieve constant temperature. The water bath tank includes a tank body, a water bath chamber, a hot water chamber, a cold water chamber and a recovery chamber. The water bath chamber is connected to the recovery chamber through a pipeline. A recovery valve for controlling the communication state between the water bath chamber and the recovery chamber is provided in the tank body, and a recovery flow pump for driving the water in the water bath chamber to flow to the recovery chamber is provided; an electric heating mechanism and an electric cooling mechanism are provided in the tank body, the water bath chamber is connected to the hot water chamber and the cold water chamber at the same time through a pipeline, a hot water valve for controlling the communication state between the water bath chamber and the hot water chamber is provided in the tank body, a hot water flow pump for driving the water in the hot water chamber to flow to the water bath chamber, a cold water valve for controlling the communication state between the water bath chamber and the cold water chamber, and a cold water flow pump for driving the water in the cold water chamber to flow to the water bath chamber.

[0005] Chinese patent CN203971978U discloses a constant temperature water bath device for heating and cooling a compressor, which includes a base and a cylinder body. The cylinder body is arranged on the base, a compressor is arranged inside the base, and a circulation pipe is provided on the compressor. The circulation pipe passes through the base and enters the cylinder body, coils inside the cylinder body and then returns to the compressor; a controller is provided on the base, and the controller is electrically connected to the compressor; a temperature sensor is provided in the cylinder body, and the temperature sensor is electrically connected to the controller.

[0006] However, both of the above devices focus on quickly reaching or better maintaining the preset temperature, which increases the complexity and manufacturing cost of the equipment. They are also bulky and cannot be placed in a fume hood for operation, resulting in poor versatility. Utility Model Content

[0007] The purpose of the utility model is to solve the technical problems of the existing water bath device such as complex structure, large volume, high manufacturing cost, poor versatility, poor corrosion resistance and poor stability, and to provide a fully automatic multifunctional water bath device.

[0008] To achieve the above objectives, the technical solutions provided by this utility model are:

[0009] A fully automatic multifunctional water bath device, which is special in that:

[0010] It includes an electrical box, a water bath arranged on the electrical box, and a circulation pump connected to the water bath;

[0011] The electrical box is provided with a controller and X suction pumps, where X≥1;

[0012] The water bath comprises a water bath, a sample rack arranged in the water bath, an upper flip cover arranged on the top of the water bath, and a heating device arranged at the bottom of the water bath; the sample rack is a multi-layer porous rack with X holes, each hole being used to place a sample tube; the inner surface of the upper flip cover is provided with X sealing covers, the lower end of each sealing cover is used to seal and contact with the upper end of the corresponding sample tube, and the upper end of each sealing cover is connected to a corresponding suction pump through an air suction pipe passing through the upper flip cover; each sealing cover is provided with a ventilation hole connected to the atmospheric environment to avoid negative pressure in the water bath during the experiment; the side of the upper flip cover is hingedly connected to the top side of the water bath; the water bath has a water outlet and a water inlet, the water outlet is connected to one end of the water outlet pipe, the water inlet is connected to one end of the water inlet pipe, the water inlet pipe is provided with a water inlet check valve, and the water outlet pipe is provided with a water outlet check valve; a liquid level sensor and at least one temperature probe are provided in the water bath;

[0013] The other end of the water inlet pipe is connected to the water inlet pump, the other end of the water outlet pipe is connected to the water outlet pump, and the output ends of the X air suction pumps are all connected to the exhaust port;

[0014] The controller is electrically connected to the water inlet pump, the water outlet pump, each suction pump, the heating device, the temperature probe, the liquid level sensor and the circulation pump;

[0015] The circulation pump is connected to the water bath through a circulating water pipeline and is used to circulate the water in the water bath to ensure uniform water temperature; the sealing cover, the suction pipeline and the suction pump cooperate to absorb the corrosive gas generated in the sample tube during the experiment.

[0016] Furthermore, the electrical box is a box with an L-shaped cross-section, including a vertical section box and a horizontal section box that are perpendicular to each other, X suction pumps are arranged in the vertical section box, and a water bath is arranged on the horizontal section box; the controller is arranged in one end of the horizontal section box away from the vertical section box; a touch screen for inputting instructions is provided on the surface of one end of the horizontal section box away from the vertical section box, and the touch screen is electrically connected to the controller; and a circulating pump is arranged outside the box.

[0017] Furthermore, X retaining springs are provided at the bottom of the sample rack for fixing corresponding sample tubes, and each retaining spring is made of 304 stainless steel.

[0018] Furthermore, the water bath is in the shape of a cuboid; X=24, and the twenty-four holes of the sample rack are arranged in a 4×6 matrix; the sample rack has three layers, and the sample rack has at least two pore sizes.

[0019] Furthermore, there are two temperature probes.

[0020] Furthermore, the material of each sealing cover is PTFE.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The fully automatic multifunctional water bath device provided by the utility model has a built-in controller, which has a high degree of automation in the entire experimental process, realizes the standardization of water bath operation, can greatly improve the analysis accuracy, and reduce the labor intensity of operators.

[0023] 2. The fully automatic multifunctional water bath device provided by the utility model has ventilation holes connected to the atmospheric environment on each sealing cover to avoid negative pressure in the water bath during the experiment; and each sealing cover is connected to a corresponding suction pump, which has the function of immediately discharging corrosive gases, slowing down the aging process of related pipelines in the laboratory, extending the service life of related equipment and saving costs.

[0024] 3. The fully automatic multifunctional water bath device provided by the utility model can complete water bath heating (through the heating device) and water cooling experiments (through the water inlet and water outlet pipes) using only one water bath. It has a simple structure, can save laboratory space, and has strong practicality and versatility.

[0025] 4. The fully automatic multifunctional water bath device provided by the utility model has a multi-layer porous sample rack with a reasonable layout between the holes, which can not only avoid cross contamination between samples, but also make rational use of space to place as many sample tubes as possible, and can carry out water bath treatment of large quantities of samples, thereby minimizing the time and labor intensity of water bath treatment, improving work efficiency, and bringing great convenience to the staff.

[0026] 5. The fully automatic multifunctional water bath device provided by the utility model has a water bath box equipped with dual temperature sensors and a circulating water pump, which promotes water flow and heat exchange in the water bath box, making the measured temperature more representative and the working water temperature more uniform.

[0027] 6. The fully automatic multifunctional water bath device provided by the present invention has each sealing cover made of PTFE, which has strong corrosion resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0029] Figure 2 This is a schematic diagram of the three-dimensional structure of an embodiment of the present utility model (the air suction pipe, water inlet pipe, water outlet pipe, water inlet pump and water outlet pump are not shown);

[0030] Description of reference numerals:

[0031] 1-Suction pump; 2-Suction pipe; 3-Sealing cover; 4-Upper flip cover; 51-Water bath, 5-Water bath; 6-Water inlet pipe; 71-Water inlet check valve, 72-Water outlet check valve; 8-Water outlet pipe; 9-Heating device; 10-Temperature probe; 11-Liquid level sensor; 12-Circulating pump; 13-Touch screen; 14-Electrical box; 15-Controller. DETAILED DESCRIPTION

[0032] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0033] A fully automatic multifunctional water bath device, see Figure 1 and Figure 2 ;

[0034] It includes an L-shaped electrical box 14, a water bath 51 mounted on the electrical box 14, and a circulating pump 12 connected to the water bath 51; a controller 15 and twenty-four air pumps 1 are mounted in the electrical box 14; the electrical box 14 is a box structure, including a vertical section box and a horizontal section box that are perpendicular to each other, the twenty-four air pumps 1 are mounted in the vertical section box, and the water bath 51 is mounted on the horizontal section box; the controller 15 is mounted in one end of the horizontal section box away from the vertical section box; a touch screen 13 for inputting commands is mounted on the surface of one end of the horizontal section box away from the vertical section box; and the circulating pump 12 is mounted outside the box.

[0035] The water bath 51 includes a rectangular water bath 5, a sample rack arranged in the water bath 5, an upper flip cover 4 arranged on the top of the water bath 5, and a heating device 9 arranged at the bottom of the water bath 5; the sample rack is a three-layer porous rack with twenty-four holes arranged in a 4×6 matrix. Each hole is used to place a sample tube. The sample rack has two aperture sizes to accommodate different types of sample tubes; twenty-four retaining springs are provided at the bottom of the sample rack for fixing the corresponding sample tubes, and the material of each retaining spring is 304 stainless steel; twenty-four sealing covers 3 are provided on the inner surface of the upper flip cover 4, and the lower end of each sealing cover 3 is used to seal with the upper end of the corresponding sample tube, and the upper end of each sealing cover 3 is sealed with a sealing cover. Each end is connected to a corresponding suction pump 1 through an air suction pipe 2 provided through the upper flip cover 4; each sealing cover 3 is provided with a ventilation hole connected to the atmospheric environment to avoid negative pressure in the water bath 51 during the experiment, and the material of each sealing cover 3 is PTFE; the side of the upper flip cover 4 is connected to the top side of the water bath 5 by a hinge; the water bath 51 has a water outlet and a water inlet, the water outlet is connected to one end of the water outlet pipe 8, and the water inlet is connected to one end of the water inlet pipe 6, the water inlet pipe 6 is provided with a water inlet check valve 71, and the water outlet pipe 8 is provided with a water outlet check valve 72; a liquid level sensor 11 and at least one temperature probe 10 are provided in the water bath 5;

[0036] The controller 15 is electrically connected to the touch screen 13, the water inlet pump, the water outlet pump, each suction pump 1, the heating device 9, the two temperature probes 10, the liquid level sensor 11 and the circulation pump 12; the other end of the water inlet pipe 6 is connected to the water inlet pump, the other end of the water outlet pipe 8 is connected to the water outlet pump, and the output end of each suction pump 1 is connected to the exhaust port;

[0037] A circulation pump 12 circulates the water in the water bath 5 to ensure a uniform temperature. Two temperature probes 10 monitor the water temperature, and a liquid level sensor 11 monitors the water level. The sealing cover 3, the suction line 2, and the suction pump 1 work together to absorb corrosive gases generated in the sample tube during the experiment. Using dual temperature probes 10 increases measurement accuracy.

[0038] A specific working process of the above-mentioned fully automatic multifunctional water bath device (sequential water bath heating and water cooling working process) is as follows:

[0039] Step 1: The operator first places the sample to be tested into the corresponding sample tubes, places the sample tubes into the sample rack, then opens the upper flip cover 4, places the sample rack containing the sample tubes into the water bath 5, and then closes the upper flip cover 4;

[0040] Step 2: The operator sets the water bath operating parameters on the touch screen 13 and turns on the fully automatic multifunctional water bath device after completion; at this time, the water inlet pump starts to supply water, and the water inlet check valve 71 located on the water inlet pipe 6 automatically opens, and water flows into the water bath 5 through the water inlet. When the water level reaches the preset position of the liquid level sensor 11, the water inlet check valve 71 closes, and water inflow stops;

[0041] Step 3: The heating device 9 starts working to heat the water in the water bath 5. At the same time, the circulating pump 12 is turned on to circulate the water in the water bath 5. When the temperature probe 10 detects that the water temperature has reached the preset temperature, the heating device 9 stops heating and enters the insulation state. During the hot water bath, when the water level in the water bath 5 is lower than the preset position of the liquid level sensor 11 due to evaporation loss, the water inlet check valve 71 is opened and the system automatically replenishes water. During the hot water bath, each suction pump 1 is turned on at the same time to discharge the gas generated by the reaction in each sample tube during the hot water bath in a timely manner.

[0042] Step 4: After the hot water bath is completed, the water outlet one-way valve 72 on the water outlet pipe 8 is opened, and the system automatically discharges the hot water. After the drainage is completed, the water outlet one-way valve 72 is closed, and the water inlet one-way valve 71 is opened, and the system automatically supplies cold water. When the water level reaches the preset position of the liquid level sensor 11, after waiting for the preset heat exchange time, the water in the water bath 5 is emptied again and water is added to start the cold water bath.

[0043] Step 5: After the cold water bath is completed, the outlet pump is turned on, the outlet one-way valve 72 located on the outlet pipe 8 is opened, the system automatically drains, and the sequential water bath heating and water cooling process is completed.

[0044] This embodiment has the functions of water bath heating, water cooling and exhaust, has a high degree of automation, can improve the experimental accuracy, has a safe and reasonable structural design, can process a large number of samples in batches, has the ability to resist acid corrosion, and is highly practical.

[0045] It should be noted that the above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the specific implementation methods disclosed in the present invention, and these modifications or replacements should be included in the protection scope of the present invention.

Claims

1. A fully automatic multifunctional water bath device, characterized in that: It comprises an electric box (14), a water bath (51) arranged on the electric box (14), and a circulation pump (12) connected to the water bath (51); The electrical box (14) is provided with a controller (15) and X suction pumps (1), where X≥1; The water bath (51) comprises a water bath (5), a sample rack arranged in the water bath (5), an upper flip cover (4) arranged on the top of the water bath (5), and a heating device (9) arranged at the bottom of the water bath (5); the sample rack is a multi-layer porous rack with X number of holes, each hole being used to place a sample tube; the inner surface of the upper flip cover (4) is provided with X sealing covers (3), the lower end of each sealing cover (3) is used to seal and contact with the upper end of the corresponding sample tube, and the upper end of each sealing cover (3) is connected to a corresponding suction pump (1) through an suction pipeline (2) passing through the upper flip cover (4); Each sealing cover (3) is provided with a ventilation hole connected to the atmospheric environment, so as to avoid negative pressure in the water bath (51) during the experiment; the side of the upper cover (4) is hingedly connected to the top side of the water bath (5); the water bath (51) has a water outlet and a water inlet, the water outlet is connected to one end of the water outlet pipe (8), and the water inlet is connected to one end of the water inlet pipe (6), the water inlet pipe (6) is provided with a water inlet check valve (71), and the water outlet pipe is provided with a water outlet check valve (72); the water bath (5) is provided with a liquid level sensor (11) and at least one temperature probe (10); The other end of the water inlet pipe (6) is connected to the water inlet pump, the other end of the water outlet pipe (8) is connected to the water outlet pump, and the output ends of the X air suction pumps (1) are all connected to the exhaust port; The controller (15) is electrically connected to the water inlet pump, the water outlet pump, each air suction pump (1), the heating device (9), the temperature probe (10), the liquid level sensor (11) and the circulation pump (12); The circulation pump (12) is connected to the water bath (5) through a circulating water pipeline and is used to circulate the water in the water bath (5) to ensure that the water temperature is uniform; the sealing cover (3), the suction pipeline (2) and the suction pump (1) cooperate to absorb the corrosive gas generated in the sample tube during the experiment.

2. A fully automatic multifunctional water bath device according to claim 1, characterized in that: The electric box (14) is an L-shaped box body, comprising a vertical section box body and a horizontal section box body perpendicular to each other, X air pumps (1) are arranged in the vertical section box body, and a water bath box (51) is arranged on the horizontal section box body; a controller (15) is arranged in one end of the horizontal section box body away from the vertical section box body; a touch screen (13) for inputting instructions is arranged on the surface of one end of the horizontal section box body away from the vertical section box body, and the touch screen (13) is electrically connected to the controller (15); and a circulation pump (12) is arranged outside the box body.

3. A fully automatic multifunctional water bath device according to claim 2, characterized in that: X retaining springs are provided at the bottom of the sample rack for fixing corresponding sample tubes, and the material of each retaining spring is 304 stainless steel.

4. A fully automatic multifunctional water bath device according to claim 3, characterized in that: The shape of the water bath (5) is a rectangular parallelepiped; X=24, and the twenty-four holes of the sample rack are arranged in a 4×6 matrix; the number of layers of the sample rack is three, and the sample rack has at least two pore sizes.

5. A fully automatic multifunctional water bath device according to claim 4, characterized in that: The number of the temperature probes (10) is two.

6. A fully automatic multifunctional water bath device according to claim 5, characterized in that: The material of each sealing cover (3) is PTFE.

Citation Information

Patent Citations

  • Constant-temperature water bath device

    CN203971978U

  • Constant-temperature water bath

    CN212732248U