Welding fixing device for pipeline ball valve production
By improving the structure of the clamping device, the clamping blocks of welding fixtures for pipe ball valve production are quickly disassembled and installed, solving the complex problems of clamping block maintenance and maintenance in the prior art, and improving maintenance efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202422508839.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The clamping blocks of welding fixtures for existing pipe ball valves need to be disassembled with special tools during long-term use, resulting in complicated maintenance and maintenance operations and low efficiency.
A clamping device including a base, a moving seat, a sliding seat, a limit seat and a motor is designed. By rotating the fixing bolts and pulling the limit board, the clamping block is quickly disassembled and installed, and the maintenance and maintenance process is simplified.
It improves the maintenance and maintenance efficiency of clamping blocks, reduces the workload of staff, and improves the work efficiency of staff and the practicality of equipment.
Smart Images

Figure CN223222746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical engineering, in particular to a welding fixing device for producing pipeline ball valves. Background Art
[0002] The welding fixture for pipeline ball valve production is a device specially designed to accurately and firmly fix the various components of the ball valve together during the production process of the pipeline ball valve so as to facilitate welding operations.
[0003] The ball valve component to be welded is placed in the fixture of the welding fixture according to the design requirements. The clamping force of the fixture system is adjusted to firmly secure the ball valve component to the fixture. The positioning device is then used to precisely align the ball valve component. After the ball valve component is secured and precisely aligned, welding can begin. During the welding process, the welding fixture remains stable, ensuring weld quality.
[0004] The clamping device in the existing welding fixture for pipeline ball valve production can firmly fix the ball valve component on the device by adjusting the clamping force of the clamp. However, when the clamping block in the clamping device needs to be maintained and repaired after long-term use, the staff needs to use special tools to disassemble the entire clamping device and then disassemble the clamping block. This operation is complicated and difficult, which increases the workload of the staff and reduces the maintenance and repair efficiency of the clamping block. Utility Model Content
[0005] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art and to provide a welding fixing device for the production of pipeline ball valves, which can solve the problem that when the clamping block in the clamping device needs to be maintained and repaired after long-term use, the staff needs to use special tools to disassemble the entire clamping device and then disassemble the clamping block. This operation is complicated and difficult, which increases the workload of the staff and reduces the maintenance and repair efficiency of the clamping block.
[0006] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a welding fixture for producing a pipeline ball valve, comprising a base, on which two clamping devices are provided;
[0007] The clamping device includes a movable seat and two sliding seats. The upper surface of the movable seat is provided with a second bidirectional threaded rod groove. The second bidirectional threaded rod is rotatably connected to the interior of the second bidirectional threaded rod groove. The lower ends of the two sliding seats are threadedly connected to the outer wall of the second bidirectional threaded rod. The upper surfaces of the two sliding seats are provided with two limit seat grooves.
[0008] Among them, two limit seats are provided on the sliding seat, one side outer wall of the two sliding seats is threadedly connected with a fixing bolt, one side outer wall of the two limit seats is fixedly connected with a fixing sleeve, and the two sliding seats are provided with a limit plate, the upper surface of the two limit seats is installed with a clamping block, and the outer wall of one side of the two limit plates is provided with a fixing bolt groove.
[0009] Preferably, the outer walls of the two guide blocks on the lower surfaces of the two limiting seats are respectively slidably connected to the inner sides of the corresponding limiting seat grooves;
[0010] The lower outer walls of the two limiting plates are respectively slidably connected to the inner grooves of the corresponding fixing sleeve upper surfaces, and the ends of the two limiting plates close to the sliding seat are slidably extended to the inner grooves of the sliding seat upper surface.
[0011] Preferably, the inner walls of the two clamping blocks are arc-shaped;
[0012] Wherein, one end of the two fixing bolts close to the fixing bolt groove is threadedly extended to the inside of the groove opened on the upper surface of the sliding seat and is respectively connected with the internal thread of the corresponding fixing bolt groove.
[0013] Preferably, both upper surfaces of the two movable seats are provided with limiting grooves, and the outer walls of both sides of the four sliding seats are respectively slidably connected to the inner sides of the corresponding limiting grooves;
[0014] Wherein, a first bidirectional threaded rod groove is opened on the upper surface of the base, and the first bidirectional threaded rod is rotatably connected inside the first bidirectional threaded rod groove.
[0015] Preferably, the upper surfaces of the fixed plates on one side of the two movable seats are fixedly connected to the first motor;
[0016] The output ends of the two first motors are threadedly extended into the interior of the second bidirectional threaded rod groove and are respectively fixedly connected to one end of the corresponding second bidirectional threaded rod.
[0017] Preferably, the upper surfaces of both sides of the base are provided with grooves, the interior of which is fixedly connected to a fixing rod, the lower ends of the two movable seats are threadedly connected to the outer wall of the first bidirectional threaded rod, and the upper surface of the fixing plate on one side of the base is fixedly connected to the second motor;
[0018] Among them, the output end of the second motor rotates and extends to the inside of the first bidirectional threaded rod groove and is fixedly connected to one end of the first bidirectional threaded rod, and the lower ends of the two movable seats are respectively slidably connected to the corresponding outer walls of the fixed rod.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. The welding fixture for the production of pipeline ball valves is used. The fixing bolt in the clamping device is rotated to disengage the other end from the inside of the fixing bolt groove. The handle on the limit plate is pulled to separate it from the fixing sleeve. The clamping block is then pulled to remove the limit seat and the clamping block from the sliding seat. This avoids the need for staff to disassemble the entire clamping device for maintenance and repair of the clamping block, effectively improving the maintenance and repair efficiency of the clamping block, and at the same time making it convenient for staff to disassemble the clamping block, thereby improving the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the exterior of the mobile seat of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the exterior of the sliding seat of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the outer portion of the limit seat of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the outer portion of the limiting plate of the utility model.
[0027] Figure numerals: 1. base; 2. movable seat; 3. clamping block; 4. limiting plate; 5. fixing bolt; 6. first bidirectional threaded rod groove; 7. fixing sleeve; 8. first motor; 9. second bidirectional threaded rod groove; 10. limiting groove; 11. first bidirectional threaded rod; 12. second motor; 13. fixing rod; 14. second bidirectional threaded rod; 15. limiting seat; 16. limiting seat groove; 17. fixing bolt groove; 18. sliding seat. DETAILED DESCRIPTION
[0028] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0030] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.
[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0032] See also Figure 1-5 , the utility model provides a technical solution: a welding fixing device for producing pipeline ball valves, comprising a base 1;
[0033] Two clamping devices are provided on the base 1;
[0034] The clamping device includes a moving seat 2 and two sliding seats 18. The upper surface of the moving seat 2 is provided with a second bidirectional threaded rod groove 9. The second bidirectional threaded rod groove 9 is internally rotatably connected to the second bidirectional threaded rod 14. The lower ends of the two sliding seats 18 are threadedly connected to the outer wall of the second bidirectional threaded rod 14. The upper surfaces of the two sliding seats 18 are provided with two limit seat grooves 16. Two limit seats 15 are provided on the sliding seat 18. The outer walls of the two guide blocks on the lower surfaces of the two limit seats 15 are respectively slidably connected to the inner sides of the corresponding limit seat grooves 16. The outer walls of one side of the two sliding seats 18 are threadedly connected with a fixing bolt 5. The outer walls of one side of the two limit seats 15 They are both fixedly connected with a fixing sleeve 7, and a limiting plate 4 is provided on the two sliding seats 18. The outer walls of the lower ends of the two limiting plates 4 are respectively slidably connected to the inner parts of the grooves opened on the upper surfaces of the corresponding fixing sleeves 7. The upper surfaces of the two limiting seats 15 are each installed with a clamping block 3. The ends of the two limiting plates 4 close to the sliding seat 18 are slid and extended to the inside of the grooves opened on the upper surface of the sliding seat 18. The inner walls of the two clamping blocks 3 are arc-shaped, and a fixing bolt groove 17 is provided on the outer walls of one side of the two limiting plates 4. The ends of the two fixing bolts 5 close to the fixing bolt groove 17 are threadedly extended to the inside of the grooves opened on the upper surface of the sliding seat 18 and are respectively connected with the internal threads of the corresponding fixing bolt grooves 17.
[0035] Among them, the upper surfaces of both sides of the two moving seats 2 are provided with limit grooves 10, and the outer walls of both sides of the four sliding seats 18 are respectively slidably connected to the inner parts of the corresponding limit grooves 10, and the upper surface of the base 1 is provided with a first bidirectional threaded rod groove 6, and the inner part of the first bidirectional threaded rod groove 6 is rotatably connected to the first bidirectional threaded rod 11. The upper surfaces of the fixed plates on one side of the two moving seats 2 are fixedly connected to the first motor 8, and the output ends of the two first motors 8 are threadedly extended to the interior of the second bidirectional threaded rod groove 9 and are respectively fixedly connected to one end of the corresponding second bidirectional threaded rod 14. The upper surfaces of both sides of the base 1 have grooves provided with fixed rods 13 fixedly connected to the interior, and the lower ends of the two moving seats 2 are threadedly connected to the outer walls of the first bidirectional threaded rod 11. The upper surface of the fixed plate on one side of the base 1 is fixedly connected to the second motor 12, and the output end of the second motor 12 is rotatably extended to the interior of the first bidirectional threaded rod groove 6 and is fixedly connected to one end of the first bidirectional threaded rod 11. The lower ends of the two moving seats 2 are respectively slidably connected to the outer walls of the corresponding fixed rods 13.
[0036] Furthermore, when using the device, it is started by connecting an external power supply. First, the base 1 is installed in the specified position through the mounting blocks installed on both sides. Then, the output end of the second motor 12 is rotated to drive the first bidirectional threaded rod 11 to rotate while driving the movable seat 2 to move in the opposite direction to adjust the clamping length according to the length of the pipeline ball valve. Then, the pipeline ball valve is placed on the opposite side of the clamping block 3. Then, the output end of the first motor 8 is rotated to drive the second bidirectional threaded rod 14 to rotate while driving the sliding seat 18 to move in the opposite direction. Then, the sliding seat 18 moves in the opposite direction to drive the clamping block 3 to move in the opposite direction while clamping and limiting the pipeline ball valve. Then, the pipeline ball valve is welded through external equipment. Then, when the clamping block 3 needs to be removed, the fixing bolt 5 is turned to rotate so that its other end is out of contact with the inside of the fixing bolt groove 17. Then, the handle on the limit plate 4 is pulled to separate it from the fixed sleeve 7. Then, the clamping block 3 can be pulled to remove the limit seat 15 and the clamping block 3 from the sliding seat 18.
[0037] When the cam 15 is in the closed position, the cam 16 is in the closed position, and the cam 17 is in the closed position, so that the cam 16 can be easily removed from the cam 16. When the cam 16 is in the closed position, the cam 16 can be easily removed from the cam 16. While rotating, it drives the movable seat 2 to move in the opposite direction to adjust the clamping length according to the length of the pipeline ball valve. Then, the pipeline ball valve is placed on the opposite side of the clamping block 3. Then, the output end of the first motor 8 is rotated to drive the second bidirectional threaded rod 14 to rotate while driving the sliding seat 18 to move in the opposite direction. Then, the sliding seat 18 moves in the opposite direction to drive the clamping block 3 to move in the opposite direction while clamping and limiting the pipeline ball valve. In this way, pipeline ball valves of different lengths can be clamped and limited, which effectively improves the practicality and flexibility of the equipment, and makes it convenient for the staff to adjust the clamping device, thereby improving and reducing the workload of the staff.
[0038] Working principle: First, the base 1 is installed in the specified position through the mounting blocks installed on both sides, and then the output end of the second motor 12 is rotated to drive the first bidirectional threaded rod 11 to rotate while driving the movable seat 2 to move in the opposite direction to adjust the clamping length according to the length of the pipeline ball valve, and then the pipeline ball valve is placed on the opposite side of the clamping block 3, and then the output end of the first motor 8 is rotated to drive the second bidirectional threaded rod 14 to rotate while driving the sliding seat 18 to move in the opposite direction, and then the sliding seat 18 is moved in the opposite direction to drive the clamping block 3 to move in the opposite direction while clamping and limiting the pipeline ball valve, and then the pipeline ball valve is welded through external equipment, and then when the clamping block 3 needs to be removed, turn the fixing bolt 5 to rotate so that its other end is out of contact with the inside of the fixing bolt groove 17, and then pull the handle on the limit plate 4 to separate it from the fixed sleeve 7, and then pull the clamping block 3 to remove the limit seat 15 and the clamping block 3 from the sliding seat 18.
[0039] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A welding fixture for producing pipeline ball valves, comprising a base, characterized in that: Two clamping devices are provided on the base (1); The clamping device includes a movable seat (2) and two sliding seats (18). The upper surface of the movable seat (2) is provided with a second bidirectional threaded rod groove (9). The interior of the second bidirectional threaded rod groove (9) is rotatably connected to a second bidirectional threaded rod (14). The lower ends of the two sliding seats (18) are both threadedly connected to the outer wall of the second bidirectional threaded rod (14). The upper surfaces of the two sliding seats (18) are both provided with two limit seat grooves (16). Wherein, two limiting seats (15) are provided on the sliding seat (18), one side outer wall of the two sliding seats (18) is threadedly connected with a fixing bolt (5), one side outer wall of the two limiting seats (15) is fixedly connected with a fixing sleeve (7), and the two sliding seats (18) are provided with a limiting plate (4), the upper surface of the two limiting seats (15) is installed with a clamping block (3), and one side outer wall of the two limiting plates (4) is provided with a fixing bolt groove (17).
2. A welding and fixing device for pipeline ball valve production according to claim 1, characterized in that: The outer walls of the two guide blocks on the lower surfaces of the two limiting seats (15) are respectively slidably connected to the interior of the corresponding limiting seat grooves (16); The outer walls of the lower ends of the two limiting plates (4) are respectively slidably connected to the interior of the grooves provided on the upper surface of the corresponding fixing sleeves (7), and the ends of the two limiting plates (4) close to the sliding seat (18) are slidably extended to the interior of the grooves provided on the upper surface of the sliding seat (18).
3. A welding and fixing device for producing pipeline ball valves according to claim 1, characterized in that: The inner walls of the two clamping blocks (3) are arc-shaped; The ends of the two fixing bolts (5) close to the fixing bolt groove (17) are threadedly extended to the inside of the groove opened on the upper surface of the sliding seat (18) and are respectively connected with the internal threads of the corresponding fixing bolt groove (17).
4. A welding and fixing device for producing pipeline ball valves according to claim 1, characterized in that: Limiting grooves (10) are provided on both upper surfaces of the two movable seats (2), and the outer walls on both sides of the four sliding seats (18) are respectively slidably connected to the inside of the corresponding limiting grooves (10); A first bidirectional threaded rod groove (6) is provided on the upper surface of the base (1), and a first bidirectional threaded rod (11) is rotatably connected inside the first bidirectional threaded rod groove (6).
5. The welding and fixing device for pipeline ball valve production according to claim 1, characterized in that: The upper surfaces of the fixed plates on one side of the two movable seats (2) are both fixedly connected to a first motor (8); The output ends of the two first motors (8) are both threadedly extended into the interior of the second bidirectional threaded rod groove (9) and are respectively fixedly connected to one end of the corresponding second bidirectional threaded rod (14).
6. A welding and fixing device for producing pipeline ball valves according to claim 1, characterized in that: The upper surfaces of both sides of the base (1) are provided with grooves, the interior of which is fixedly connected to a fixed rod (13), the lower ends of the two movable seats (2) are threadedly connected to the outer wall of the first bidirectional threaded rod (11), and the upper surface of the fixed plate on one side of the base (1) is fixedly connected to a second motor (12); The output end of the second motor (12) rotates and extends to the inside of the first bidirectional threaded rod groove (6) and is fixedly connected to one end of the first bidirectional threaded rod (11), and the lower ends of the two movable seats (2) slide on the outer walls of the corresponding fixed rods (13) respectively.