Automatic absorbing and releasing cushion layer device for brittle saggar

Through the automated brittle cushion suction and release device, the servo cylinder drive adsorption fixture automatically suction and release the cushion and press it, solving the problems of low manual operation efficiency and unsatisfactory effect, and achieving efficient and low-cost cushion bonding.

CN223225298UActive Publication Date: 2025-08-15XIAMEN SHENGHONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422605590.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-15
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the prior art, manual placement of the brittle casket cushion layer has low operation efficiency, high labor intensity, high cost, and unsatisfactory placement effect, which cannot meet the use requirements.

Method used

The brittle casing automatic suction and placement cushion layer device is adopted, including a frame, an electrical control box, a cushion layer placement plate, a cushion support frame, an X-axis servo linear module, a Y-axis servo cylinder, an adsorption fixture with suction cup and a compression cylinder. The adsorption fixture is driven by a servo cylinder to automatically suction and place the cushion layer, and the compression cylinder is used to make the cushion layer fit into the casing.

Benefits of technology

It realizes efficient automated operation, reduces labor intensity and cost, and ensures that the cushion layer is fully fitted with the cushion and meets the usage requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223225298U_ABST
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Abstract

The utility model discloses an automatic cushion layer sucking and releasing device for a brittle sagger, which comprises a rack, an electric cabinet, a cushion layer placing disc, a sagger support frame, a special-shaped sagger, an X-axis servo linear module, a Y-axis servo electric cylinder, a sucking jig with a sucking disc, a pressing air cylinder and a sagger profiling jig, the Y-axis servo electric cylinder is arranged on the X-axis servo linear module in a sliding mode through a sliding block, the pressing air cylinder is fixedly arranged on an electric pole of the Y-axis servo electric cylinder through a mounting plate, the adsorption jig is arranged on one side of the bottom of the mounting plate and communicates with an external air source, and the sagger profiling jig is arranged at the tail end of an air rod of the pressing air cylinder. The linear module and the electric cylinder drive the suction jig to automatically suck and release the cushion layer, the operation efficiency is high, the labor intensity is small, the labor cost is low, the pressing air cylinder drives the jig to press the cushion layer so that the cushion layer can be attached to the saggar, the placement effect is ideal, and the use requirement is effectively met.
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Description

Technical Field

[0001] The utility model belongs to the field of automation, and particularly relates to a brittle sagger automatic suction and placement cushion layer device with high operating efficiency, low labor intensity, low labor cost and good placement effect. Background Art

[0002] When sintering metal powder, some special-shaped brittle saggers are needed to hold the materials. Since there may be mutual penetration and adhesion between the materials and the sagger, a cushion layer needs to be placed between the materials and the sagger. At present, the placement of the cushion layer is done manually. Manual placement can meet certain usage requirements, but it also has major defects. Manual operation is low in efficiency, labor intensity is high, and labor costs are high. The cushion layer may not be completely fitted to the sagger, and the placement effect is not ideal, which cannot effectively meet the usage requirements.

[0003] The technical problem to be solved by the utility model is to provide an automatic cushioning device for brittle saggers, which has high operating efficiency, low labor intensity, low labor cost, ideal placement effect and effectively meets use requirements. Utility Model Content

[0004] In order to solve the problems of low manual operation efficiency, high labor intensity, high labor cost, the possibility that the cushion layer may not be completely attached to the sagger, unsatisfactory placement effect, and inability to effectively meet the use requirements in the above-mentioned prior art, the present invention adopts the following technical solutions:

[0005] The utility model provides an automatic cushioning device for brittle saggers, comprising a frame, an electric control box, a cushioning layer placing plate, a sagger support frame, a special-shaped sagger, an X-axis servo linear module, a Y-axis servo electric cylinder, an adsorption jig with a suction cup, a pressing cylinder and a sagger profiling jig, wherein the electric control box is arranged at the bottom of the frame, the cushioning layer placing plate and the sagger support frame are respectively placed on the upper table of the frame, the special-shaped sagger is placed on the sagger support frame, the X-axis servo linear module is arranged on the L-shaped mounting frame of the frame, the Y-axis servo electric cylinder is slidably arranged on the X-axis servo linear module through a slider, the pressing cylinder is fixedly arranged on the electric rod of the Y-axis servo electric cylinder through a mounting plate, the adsorption jig is arranged on one side of the bottom of the mounting plate and is connected to an external air source, and the sagger profiling jig is arranged at the end of the air rod of the pressing cylinder.

[0006] The beneficial effects of the utility model are: the cushion layer is automatically sucked and placed by the linear module and the electric cylinder driving the adsorption jig, the operation efficiency is high, the labor intensity is low, and the labor cost is low; the compression cylinder drives the jig to press the cushion layer to make it fit the sagger, the placement effect is ideal, and the use requirements are effectively met. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a structural diagram of an embodiment of the present utility model.

[0008] Figure 2 This is a schematic diagram of the main structure of the present utility model. DETAILED DESCRIPTION

[0009] The preferred embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0010] See also Figure 1 , a device for automatically sucking and placing a cushion layer for a brittle sagger, comprising a frame 1, an electric control box 2, a cushion layer placement plate 3, a sagger support frame 4, a special-shaped sagger 5, an X-axis servo linear module 6, a Y-axis servo electric cylinder 7, an adsorption fixture with a suction cup 8, a pressing cylinder 9 and a sagger profiling fixture 10, wherein the electric control box 2 is arranged at the bottom of the frame 1, the cushion layer placement plate 3 and the sagger support frame 4 are respectively placed on the upper surface of the frame 1, and the special-shaped sagger 5 is placed on the sagger support frame 4 (such as Figure 2 As shown), the X-axis servo linear module 6 is arranged on the L-shaped mounting frame 11 of the frame 1, the Y-axis servo electric cylinder 7 is slidably arranged on the X-axis servo linear module 6 through a slider, and the pressing cylinder 9 is fixed on the electric rod of the Y-axis servo electric cylinder 7 through a mounting plate 91. The adsorption fixture 8 is arranged on one side of the bottom of the mounting plate 91 and is connected to the external air source. The sagger profiling fixture 10 is arranged at the end of the air rod of the pressing cylinder 9. During operation, a person or a robot first places the cushion layer on the cushion layer. Place the plate on the plate and the sagger on the support frame, start the device, and the adsorption fixture adsorbs the cushion layer under the drive of the X-axis servo linear module and the Y-axis servo electric cylinder. After the cushion layer is adsorbed, it is moved to the special-shaped sagger again under the drive of the linear module and the electric cylinder. The suction cup on the adsorption fixture is deflated, and the cushion layer falls on the special-shaped sagger. Finally, the pressing cylinder drives the sagger profiling fixture to completely press the cushion layer into the sagger. In this way, the automatic adsorption and placement of the cushion layer is completed, and all is completed automatically without manual operation.

[0011] The beneficial effects of the utility model are: the cushion layer is automatically sucked and placed by the linear module and the electric cylinder driving the adsorption jig, the operation efficiency is high, the labor intensity is low, and the labor cost is low; the compression cylinder drives the jig to press the cushion layer to make it fit the sagger, the placement effect is ideal, and the use requirements are effectively met.

[0012] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A device for automatically sucking and placing cushioning layers of brittle saggers, characterized by: The invention comprises a frame (1), an electric control box (2), a cushion layer placing plate (3), a sagger support frame (4), a special-shaped sagger (5), an X-axis servo linear module (6), a Y-axis servo electric cylinder (7), an adsorption fixture with a suction cup (8), a pressing cylinder (9) and a sagger profiling fixture (10), wherein the electric control box (2) is arranged at the bottom of the frame (1), the cushion layer placing plate (3) and the sagger support frame (4) are respectively placed on the upper surface of the frame (1), and the special-shaped sagger (5) is placed on the sagger support frame. (4), the X-axis servo linear module (6) is arranged on the L-shaped mounting frame (11) of the frame (1), the Y-axis servo electric cylinder (7) is slidably arranged on the X-axis servo linear module (6) through a slider, the pressing cylinder (9) is fixed on the electric rod of the Y-axis servo electric cylinder (7) through a mounting plate (91), the adsorption fixture (8) is arranged on one side of the bottom of the mounting plate (91) and is connected to an external air source, and the sagger profiling fixture (10) is arranged at the end of the air rod of the pressing cylinder (9).