Mixing equipment with rapid discharging function for polyurea production
Through the improved mixing equipment structure and transmission assembly, the rapid mixing and controlling dumping of polyurea is achieved, solving the problems of excessive mixing time and inconvenient dumping in existing equipment, and improving mixing efficiency and control accuracy.
Patent Information
- Application Number
- CN202422345878.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing polyurea mixing equipment has problems such as insufficient stirring capacity, excessive mixing time, and difficult to control the pouring amount during the mixing and pouring process.
A mixing equipment including a frame, a tank body, a positioning plate, a positioning hole, a fixing frame, a positioning pin, a discharge nozzle and a stirring mechanism is designed. Through the improvement of the transmission assembly and a stirring assembly, the rapid rotation and positioning of the tank body are achieved, and combined with the use of the discharge nozzle, rapid pouring and mixing control are achieved.
The mixing efficiency and pouring speed of polyurea are improved, and the pouring amount can be controlled easily, solving the problems of excessive mixing time and inconvenient pouring in existing equipment.
Smart Images

Figure CN223233748U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stirring equipment, in particular to a mixing device for polyurea production with a rapid discharging function. Background Art
[0002] Polyurea is a high-performance elastomeric material with fast curing, high strength, and high flexibility. It is widely used in waterproofing, anti-corrosion and other fields. During the construction process, in order to ensure the quality of polyurea coating, correct mixing (commonly known as "stirring") is a very critical step.
[0003] Polyurea is usually composed of two components: component A (isocyanate component) and component B (amino compound component). These two components need to be mixed in a specific ratio before spraying.
[0004] Currently, polyurea is generally mixed by mixing the two materials in a mixing tank. After the polyurea is mixed and stirred, the mixing tank needs to be tilted before it can be poured out, which makes it difficult to control the amount of polyurea poured out. In addition, the stirring capacity of the existing mixing tank is insufficient, resulting in a long stirring time for the polyurea mixture.
[0005] Therefore, we need to design a mixing equipment for polyurea production with a fast discharging function to solve these problems. Utility Model Content
[0006] The problem to be solved by the utility model is to provide a mixing device for polyurea production with a rapid discharging function, which is particularly suitable for rapidly mixing and stirring polyurea and is also convenient for pouring polyurea.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0008] Disclosed is a mixing device for polyurea production with a rapid discharging function, comprising a frame, a tank body being rotatably arranged on the frame, a positioning plate being provided on one side of the tank body, a plurality of positioning holes being provided on the positioning plate, a fixing frame being provided on the frame on one side of the positioning plate, a positioning pin being provided through the fixing frame, the positioning pin matching the positioning hole, a discharging nozzle and a stirring mechanism being provided on the tank body, and the discharging nozzle being communicated with the interior of the tank body.
[0009] Preferably, the stirring mechanism can be detachably mounted on the tank body, and the stirring mechanism includes a transmission box, a drive assembly, a transmission assembly and a stirring assembly. The drive assembly is fixedly mounted on the transmission box, and the stirring assembly is rotatably mounted on the transmission box. The transmission assembly is located in the transmission box and is respectively connected to the drive assembly and the stirring assembly.
[0010] Furthermore, the transmission box includes a detachably connected box body and a box bottom; the driving assembly includes a reducer and a stirring motor, the reducer is fixedly arranged on the box body, the output end of the reducer extends into the box body and is connected to the transmission assembly, the stirring motor is fixedly arranged on the reducer, and the output end is connected to the input end of the reducer; the stirring assembly includes a stirring shaft, a stirring frame and a cross bar, the stirring shaft rotates and is set on the bottom of the box, there are two cross bars, and they are respectively fixed on the stirring shaft on one side of the box body, the stirring frame is fixed between the two cross bars, and the stirring shaft on the other side of the box bottom is connected to the transmission assembly.
[0011] Furthermore, the stirring frame includes two mounting plates arranged parallel to each other, a plurality of paddles are evenly arranged between the two mounting plates, and the plurality of paddles are arranged along the axial direction of the stirring shaft.
[0012] Furthermore, a reinforcement rod is provided between the two cross bars, one end of the reinforcement rod is connected to the connection of one of the cross bar shafts, and the other end of the reinforcement rod is connected to the connection between the other cross bar and the stirring frame.
[0013] Furthermore, the transmission assembly includes a first coupling and a second coupling, the first coupling is connected to the driving mechanism, the second coupling is connected to the stirring assembly, and the first coupling and the second coupling are matched.
[0014] Furthermore, the transmission assembly also includes a driving gear and several driven gears, which are all rotatably arranged on the bottom of the box, and the several driven gears are all engaged with the driving gear. A stirring assembly is fixedly arranged on each driven gear, and the several stirring assemblies are also rotatably connected through a stabilizing bar.
[0015] Preferably, a connecting seat is fixedly provided on the frame, a rotating shaft is fixedly provided on the tank body, and the free end of the rotating shaft is driven and inserted into the connecting seat.
[0016] Furthermore, a handle is fixedly provided on the free end of one of the rotating shafts after passing through the connecting seat, and the positioning plate is fixed on the rotating shaft on which the handle is installed.
[0017] The advantages and positive effects of the utility model are:
[0018] The utility model is characterized in that the tank body is rotatably mounted on the frame through the rotating shaft, and the mixing barrel can be rotated by using the handle. At the same time, the mutual cooperation among the positioning plate, the positioning hole and the positioning pin can rotate and fix the position of the tank body. The polyurea can be quickly poured out in conjunction with the discharge nozzle, and the pouring speed and capacity of the polyurea can be controlled. Through the improvement of the transmission component and the stirring component, multiple stirring components can be driven to rotate in coordination at the same time, which can improve the mixing effect of the polyurea. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 This is a schematic diagram of the decomposition structure of the stirring mechanism and the tank connection structure of the utility model;
[0021] Figure 2 This is a schematic structural diagram of the tank body of the utility model after it is rotated ninety degrees during stirring;
[0022] Figure 3 This is a schematic structural diagram of the tank body of the utility model during discharging;
[0023] Figure 4 It is a schematic diagram of the connection structure of multiple stirring components and gears of the utility model.
[0024] The following are the descriptions of the reference numerals:
[0025] 1. Frame; 2. Connecting seat; 3. Rotating shaft; 4. Tank body; 5. Stirring mechanism; 51. Driving assembly; 52. Stirring assembly; 53. Transmission box; 501. Box bottom; 502. Box body; 503. Driving gear; 504. Driven gear; 505. First coupling; 506. Stirring motor; 507. Reducer; 508. Stirring shaft; 509. Stirring frame; 5091. Mounting plate; 5092. Paddle; 510. Cross bar; 511. Stabilizing bar; 512. Reinforcement bar; 513. Second coupling; 6. Positioning plate; 7. Fixing frame; 8. Positioning pin; 9. Positioning hole; 10. Handle; 11. Discharge nozzle. DETAILED DESCRIPTION
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0028] The present invention will be further described below with reference to the accompanying drawings:
[0029] Example 1: Figures 1-4 As shown, a mixing device for polyurea production with a rapid discharging function includes a frame 1, a tank body 4 is rotatably arranged on the frame 1, a positioning plate 6 is provided on one side of the tank body 4, a plurality of positioning holes 9 are provided on the positioning plate 6, a fixing frame 7 is provided on the frame 1 on one side of the positioning plate 6, a positioning pin 8 is penetrated by the fixing frame 7, and the positioning pin 8 matches the positioning hole 9, and a discharging nozzle 11 and a stirring mechanism 5 are also provided on the tank body 4, and the discharging nozzle 11 is communicated with the interior of the tank body 4.
[0030] The stirring mechanism 5 can be detachably mounted on the tank body 4. The stirring mechanism 5 includes a transmission box 53, a drive assembly 51, a transmission assembly and a stirring assembly 52. The drive assembly 51 is fixedly arranged on the transmission box 53, and the stirring assembly 52 is rotatably arranged on the transmission box 53. The transmission assembly is located in the transmission box 53 and is respectively connected to the drive assembly 51 and the stirring assembly 52.
[0031] The transmission box 53 includes a detachably connected box body 502 and a box bottom 501; the driving assembly 51 includes a reducer 507 and a stirring motor 506, the reducer 507 is fixedly set on the box body 502, and the output end of the reducer 507 extends into the box body 502 and is connected to the transmission assembly, the stirring motor 506 is fixedly set on the reducer 507, and the output end is connected to the input end of the reducer 507; the stirring assembly 52 includes a stirring shaft 508, a stirring frame 509 and a cross bar 510, the stirring shaft 508 rotates and is set on the box bottom 501, there are two cross bars 510, and they are respectively fixed on the stirring shaft 508 on one side of the box body 502, the stirring frame 509 is fixed between the two cross bars 510, and the stirring shaft 508 on the other side of the box bottom 501 is connected to the transmission assembly.
[0032] The stirring frame 509 includes two mounting plates 5091 arranged parallel to each other, and a plurality of paddles 5092 are evenly arranged between the two mounting plates 5091. The paddles 5092 are arranged along the axis of the stirring shaft 508, and the angle between the paddles 5092 and the axis of the stirring shaft 508 is not a right angle. The inclined paddles 5092 will drive the flow of the polyurea raw material in the tank body 4 when rotating, which can improve the mixing efficiency.
[0033] A reinforcement rod 512 is also provided between the two cross bars 510. One end of the reinforcement rod 512 is connected to the connection of the rotating shaft 3 of one of the cross bars 510, and the other end of the reinforcement rod 512 is connected to the connection between the other cross bar 510 and the stirring frame 509. The reinforcement rod 512 cooperates with the stirring frame 509 and the stirring shaft 508 to form two triangles between the two cross bars 510. The triangle is stable, so the cross bars 510 and the stirring frame 509 can be reinforced.
[0034] The transmission assembly includes a first coupling 505 and a second coupling 513. The first coupling 505 is connected to the drive mechanism, and the second coupling 513 is connected to the stirring assembly 52. The first coupling 505 and the second coupling 513 match. This arrangement can achieve a direct connection between the reducer 507 and the stirring shaft 508 when there is only one stirring assembly 52.
[0035] The transmission assembly also includes a driving gear 503 and several driven gears 504. The driving gear 503 and several driven gears 504 are all rotatably set on the bottom 501 of the box, and several driven gears 504 are engaged with the driving gear 503. A stirring assembly 52 is fixedly set on each driven gear 504, and adjacent stirring assemblies 52 need to be set at a specific angle. For example, when there are two stirring assemblies 52, the installation positions need to be ninety degrees apart, and when there are three stirring assemblies 52, the angles need to be sixty degrees apart. This ensures that they will interweave with each other during rotation, and the length of the cross bar 510 shall not exceed the distance between two adjacent stirring bars, so as to avoid collision during rotation. Several stirring assemblies 52 are also rotatably connected by a stabilizing bar 511. Connecting multiple stirring shafts 508 through the stabilizing bar 511 can improve the stability of the stirring shaft 508 when driving the stirring frame 509 to rotate.
[0036] A connecting seat 2 is fixedly provided on the frame 1, a rotating shaft 3 is fixedly provided on the tank body 4, the free end of the rotating shaft 3 is driven and inserted into the connecting seat 2, a ball bearing is provided on the connecting seat 2, and the rotating shaft 3 is inserted into the ball bearing and connected to the connecting seat 2, which can reduce friction during rotation.
[0037] A handle 10 is fixedly provided at the free end of one of the rotating shafts 3 after passing through the connecting seat 2. The positioning plate 6 is fixed on the rotating shaft 3 on which the handle 10 is installed. The handle 10 can make it easier to rotate the tank body 4. The position of the tank body 4 after rotation can be fixed by the mutual cooperation between the positioning pin 8 and the positioning hole 9 on the positioning plate 6.
[0038] The working process of this embodiment: First ensure that the tank body 4 is in the following Figure 1 The tank body 4 is in the vertical state shown, and then the pins on the fixing frame 7 are inserted into the corresponding positioning holes 9 on the positioning plate 6. Then the stirring mechanism 5 is removed from the tank body 4, and the raw materials required for mixing polyurea are poured into the tank. Then, the stirring mechanism 5 is covered back on the tank body 4. It is necessary to ensure the sealing of the stirring mechanism 5 after the cover is closed to prevent the raw materials from flowing out from the joint between the stirring mechanism 5 and the tank body 4.
[0039] Then, the stirring motor 506 is started. After the stirring motor 506 is started, it drives the stirring component 52 to rotate through the transmission component.
[0040] After the stirring motor 506 rotates, it drives the reducer 507 to rotate. At this time, if there is only one transmission assembly on the transmission box 53, the output end of the reducer 507 is directly connected to the stirring shaft 508 of the stirring assembly 52 through the transmission shaft. The reducer 507 directly drives the stirring shaft 508 to rotate through the transmission shaft. After the stirring shaft 508 rotates, it drives the two cross bars 510 to rotate. The two stirring frames 509 installed between the two cross bars 510 will rotate around the stirring shaft 508 under the drive of the cross bars 510, thereby stirring and mixing the polyurea raw materials in the tank body 4; if the transmission assembly also includes a gear set consisting of a driving gear 503 and a driven gear 504, the reducer 507 is connected to the driving gear 503 through the transmission shaft. After the driving gear 503 rotates, it drives all meshing driven gears 504 to rotate. After the driven gears 504 rotate, they respectively drive the connected stirring assemblies 52 to rotate, thereby stirring the polyurea raw materials in the tank body 4 in all directions.
[0041] At the same time, in order to improve the stirring efficiency, the tank body 4 can be rotated by the handle 10 after it has been in a vertical state for a period of time. Before rotating the tank body 4 by the handle 10, it is necessary to first remove the positioning pin 8 on the fixing frame 7 that is inserted into the positioning hole 9 on the positioning plate 6. After the tank body 4 is rotated ninety degrees by the handle 10, the tank body 4 will become as shown in the figure. Figure 2 In the state shown, the discharge nozzle 11 is located above the tank body 4, and then the position of the tank body 4 at this time is positioned again through the positioning pin 8 on the fixing frame 7 and the positioning hole 9 on the positioning plate 6. By repeatedly rotating the tank body 4 and cooperating with the stirring assembly 52, the polyurea in the tank body 4 can be stirred more quickly.
[0042] After the polyurea is stirred, the power supply of the stirring motor 506 is cut off to stop the stirring motor 506. After the stirring motor 506 stops rotating, the reducer 507 and the stirring shaft 508 will stop rotating, and the stirring frame 509 will also stop rotating. Then, the positioning pin 8 is pulled out from the positioning hole 9 on the positioning plate 6 again, and then the tank body 4 is rotated by the handle 10 to slowly move the tank body 4 to the position shown in FIG. Figure 3 The tank body 4 rotates in the state shown. During the rotation, the polyurea in the tank body 4 will be poured out from the discharge nozzle 11, and the pouring speed and amount of the polyurea can be easily controlled by the handle 10.
[0043] The above describes an embodiment of the present invention in detail. However, the content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A mixing device for polyurea production with a rapid discharging function, comprising a frame (1), characterized in that: A tank body (4) is rotatably arranged on the frame (1), a positioning plate (6) is arranged on one side of the tank body (4), a plurality of positioning holes (9) are arranged on the positioning plate (6), a fixing frame (7) is arranged on the frame (1) on one side of the positioning plate (6), a positioning pin (8) is arranged through the fixing frame (7), and the positioning pin (8) matches the positioning hole (9), and a discharge nozzle (11) and a stirring mechanism (5) are also arranged on the tank body (4), and the discharge nozzle (11) is communicated with the interior of the tank body (4).
2. A mixing device for polyurea production with a rapid discharge function according to claim 1, characterized in that: The stirring mechanism (5) is detachably mounted on the tank body (4). The stirring mechanism (5) comprises a transmission box (53), a driving assembly (51), a transmission assembly and a stirring assembly (52). The driving assembly (51) is fixedly mounted on the transmission box (53). The stirring assembly (52) is rotatably mounted on the transmission box (53). The transmission assembly is located in the transmission box (53) and is connected to the driving assembly (51) and the stirring assembly (52) respectively.
3. A mixing device for polyurea production with a rapid discharge function according to claim 2, characterized in that: The transmission box (53) includes a detachably connected box body (502) and a box bottom (501); the driving assembly (51) includes a reducer (507) and a stirring motor (506), the reducer (507) is fixedly arranged on the box body (502), the output end of the reducer (507) extends into the box body (502) and is connected to the transmission assembly, and the stirring motor (506) is fixedly arranged on the reducer (507), and the output end is connected to the input end of the reducer (507). The stirring assembly (52) includes a stirring shaft (508), a stirring frame (509) and a cross bar (510), wherein the stirring shaft (508) is rotatably arranged on the bottom (501) of the box, and there are two cross bars (510), which are respectively fixed on the stirring shaft (508) on one side of the box body (502), and the stirring frame (509) is fixed between the two cross bars (510). The stirring shaft (508) on the other side of the bottom (501) of the box is connected to the transmission assembly.
4. A mixing device for polyurea production with a rapid discharge function according to claim 2, characterized in that: The stirring frame (509) comprises two mounting plates (5091) arranged parallel to each other, a plurality of paddles (5092) are evenly arranged between the two mounting plates (5091), and the plurality of paddles (5092) are arranged along the axis direction of the stirring shaft (508).
5. A mixing device for polyurea production with a rapid discharge function according to claim 3, characterized in that: A reinforcing rod (512) is further provided between the two cross bars (510), one end of the reinforcing rod (512) being connected to the connection of the rotating shaft (3) of one of the cross bars (510), and the other end of the reinforcing rod (512) being connected to the connection of the other cross bar (510) and the stirring frame (509).
6. A mixing device for polyurea production with a rapid discharge function according to claim 3, characterized in that: The transmission assembly includes a first coupling (505) and a second coupling (513), wherein the first coupling (505) is connected to the driving mechanism, and the second coupling (513) is connected to the stirring assembly (52), and the first coupling (505) and the second coupling (513) are matched.
7. A mixing device for polyurea production with a rapid discharge function according to claim 6, characterized in that: The transmission assembly further comprises a driving gear (503) and a plurality of driven gears (504). The driving gear (503) and the plurality of driven gears (504) are rotatably arranged on the bottom (501) of the box, and the plurality of driven gears (504) are all meshed with the driving gear (503). A stirring assembly (52) is fixedly arranged on each driven gear (504), and the plurality of stirring assemblies (52) are rotatably connected to each other via a stabilizing rod (511).
8. A mixing device for polyurea production with a rapid discharge function according to claim 1, characterized in that: A connecting seat (2) is fixedly provided on the frame (1), a rotating shaft (3) is fixedly provided on the tank body (4), and a free end of the rotating shaft (3) is driven and inserted into the connecting seat (2).
9. A mixing device for polyurea production with a rapid discharge function according to claim 8, characterized in that: A handle (10) is fixedly provided on the free end of one of the rotating shafts (3) after passing through the connecting seat (2), and the positioning plate (6) is fixed on the rotating shaft (3) on which the handle (10) is installed.