Forming machine for aluminum shutter machining

Abstract

The utility model discloses a forming machine for processing an aluminum shutter, which comprises a base, a back plate is fixedly arranged on one side of the top of the base, a plurality of bottom wheels are rotatably arranged on one side of the back plate, an air cylinder is arranged on one side of the back plate above the bottom wheels, a mounting frame is fixedly arranged at the movable end of the air cylinder, and the mounting frame is fixedly arranged on the base. A plurality of top wheels are rotatably arranged in the mounting frame, the top wheels and the bottom wheels are correspondingly arranged, the shaft end of the bottom wheel on the output side is connected with a driving assembly, a guide wheel is rotatably arranged on one side of the back plate, and two electric heating wires are installed on the portion, between the guide wheel and the bottom wheels, of one side of the back plate. The utility model relates to the technical field of aluminum shutter processing, through the design of the bottom wheel and the top wheel, a rolling forming mode is adopted to replace an original sliding forming mode, the friction between an aluminum strip and an overstock piece is reduced, and the loss of the aluminum strip and the overstock piece is reduced; and meanwhile, the aluminum strip can be heated before forming, the aluminum strip with a certain temperature can be better formed, and then the aluminum strip forming quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum louver processing, in particular to a forming machine for aluminum louver processing. Background Art

[0002] Aluminum venetian blinds are made primarily from aluminum alloy and are durable, easy to clean, non-aging, non-fading, sun-blocking, heat-insulating, breathable, and fire-resistant. They are commonly used in offices, homes, hotels, villas, and other places. During production, aluminum venetian blinds are formed using a forming machine.

[0003] According to Chinese Patent Authorization Publication No. CN221018028U, "An Aluminum Alloy Louver Forming Machine," the aforementioned document describes the ability to extrude aluminum materials through the cooperation of upper and lower extrusion plates, with a conveyor assembly driving the aluminum strip to achieve continuous extrusion. However, because the upper and lower extrusion plates of this device utilize sliding friction to form the aluminum strip, the extrusion plates can become severely worn after prolonged use, which can affect the quality of the aluminum strip formed. To address this issue, we have developed a forming machine for aluminum louver processing. Utility Model Content

[0004] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes a forming machine for aluminum louver processing, comprising a base, a back plate is fixedly provided on one side of the top of the base, a plurality of bottom wheels are rotatably provided on one side of the back plate, a cylinder is installed on one side of the back plate above the bottom wheel, a mounting frame is fixedly provided on the movable end of the cylinder, a plurality of top wheels are rotatably provided inside the mounting frame, the top wheels are arranged corresponding to the bottom wheels, a drive assembly is connected to the shaft end of the bottom wheel on the output side, a guide wheel is rotatably provided on one side of the back plate, and two heating wires are installed on one side of the back plate between the guide wheel and the bottom wheel.

[0005] Preferably, the drive assembly includes a motor and a reducer, and the motor and the reducer are both installed on the back of the back plate. The output end of the motor is fixedly connected to the input end of the reducer, and the input end of the reducer is fixedly connected to the shaft end of the output side bottom wheel.

[0006] Preferably, two sliding sleeves are fixedly provided on one side of the back plate above the mounting frame, a sliding rod is slidably provided in the inner cavity of the sliding sleeve, and the bottom end of the sliding rod is fixedly connected to the mounting frame.

[0007] Preferably, two roller brushes are rotatably provided on one side of the back plate between the guide wheel and the heating wire, and one side of the roller brush is connected to a rotating component.

[0008] Preferably, the rotating assembly includes a second motor and two gears, the two gears are respectively fixed on the shaft ends of the two roller brushes, and the two gears are meshed with each other, the second motor is installed on one side of the back plate, and the output end of the second motor is fixedly connected to the shaft end of one of the gears.

[0009] The beneficial technical effects of the utility model are as follows: through the design of the bottom wheel and the top wheel, the rolling forming method is adopted instead of the original sliding forming method, which reduces the friction between the aluminum strip and the backlog parts and reduces the loss of both; at the same time, the aluminum strip can be cleaned and heated before forming to prevent dust from entering the forming channels of the bottom wheel and the top wheel, and the electric heating wire can heat the aluminum strip, so that the aluminum strip with a certain temperature can be better formed, thereby improving the quality of the aluminum strip forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 Shown is a schematic diagram of the main structure of the present utility model.

[0011] Figure 2 The figure shows a rear structural schematic diagram of the back plate of the present invention.

[0012] Figure 3 The schematic structural diagram of the guide wheel of the utility model is shown.

[0013] Figure 4 The schematic diagram of the structure of the bottom wheel and the top wheel of the utility model is shown.

[0014] Figure 1: base; 2: back plate; 3: bottom wheel; 4: top wheel; 5: cylinder; 6: mounting bracket; 7: first motor; 8: reducer; 9: guide wheel; 10: sleeve; 11: slide rod; 12: roller brush; 13: heating wire; 14: gear; 15: second motor. DETAILED DESCRIPTION

[0015] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0016] The utility model proposes a forming machine for aluminum louver processing, including a base 1, a back plate 2 is fixedly provided on the top side of the base 1, and a plurality of bottom wheels 3 are rotatably provided on one side of the back plate 2, and a cylinder 5 is installed above the bottom wheel 3 on one side of the back plate 2, and a mounting bracket 6 is fixed on the movable end of the cylinder 5. A plurality of top wheels 4 are rotatably provided inside the mounting bracket 6, and the top wheel 4 is correspondingly arranged. The shaft end of the output side bottom wheel 3 is connected with a driving assembly, and a guide wheel 9 is rotatably provided on one side of the back plate 2, and two heating wires 13 are installed between the guide wheel 9 and the bottom wheel 3 on one side of the back plate 2. The work of the cylinder 5 can drive the top wheel 4 to press down through the mounting bracket 6, so that the annular groove of the top wheel 4 and the convex axial surface of the bottom wheel 3 press the aluminum strip tightly. The rolling forming method replaces the original sliding forming method, which reduces the friction between the aluminum strip and the backlog, and the design of the guide wheel 9 can stably limit the input direction of the aluminum strip. At the same time, the heating wire 13 can heat the aluminum strip, and the aluminum strip with a certain temperature can be better formed.

[0017] Specifically, the drive assembly includes a motor and a reducer 8, both of which are installed on the back of the back plate 2. The output end of the motor is fixedly connected to the input end of the reducer 8, and the input end of the reducer 8 is fixedly connected to the shaft end of the output side bottom wheel 3. The operation of the motor can provide rotational power for the leftmost bottom wheel 3, thereby pulling out the formed aluminum strip, and the reducer 8 can reduce the output speed of the motor.

[0018] Specifically, two sliding sleeves 10 are fixedly provided on one side of the back panel 2 above the mounting frame 6, and a sliding rod 11 is slidingly provided in the inner cavity of the sliding sleeve 10. The bottom end of the sliding rod 11 is fixedly connected to the mounting frame 6. Due to the large number of top wheels 4, this design can provide movement stability for the longer mounting frame 6.

[0019] Specifically, one side of the back plate 2 is located between the guide wheel 9 and the heating wire 13 and is rotatably provided with two roller brushes 12, and one side of the roller brush 12 is connected to a rotating component. This design prevents dust from entering the forming channel of the bottom wheel 3 and the top wheel 4.

[0020] Specifically, the rotating assembly includes a second motor 15 and two gears 14. The two gears 14 are respectively fixed on the shaft ends of the two roller brushes 12, and the two gears 14 are engaged with each other. The second motor 15 is installed on one side of the back plate 2. The output end of the second motor 15 is fixedly connected to the shaft end of one of the gears 14. The design of the second motor 15 can drive the two roller brushes 12 to rotate through the two gears 14.

[0021] According to the personnel in this field, all electrical components and parts in this case are universal standard parts or parts known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All electrical components in this case are connected to their compatible power supplies through wires, and according to actual conditions, appropriate controllers are selected to meet control requirements. The specific connection and control sequence should refer to the following working principle. The electrical connection is completed in the order of working between the electrical components. The detailed connection means are well known in this field and will not be explained in detail for electrical control.

[0022] Working principle: First, one end of the aluminum strip passes through the guide wheel 9, two roller brushes 12 and two heating wires 13 in sequence, and passes through the bottom wheel 3 and the top wheel 4, and then the cylinder 5 is started. The cylinder 5 can drive the top wheel 4 to press down through the mounting bracket 6, so that the annular groove of the top wheel 4 and the convex axial surface of the bottom wheel 3 press the aluminum strip. At this time, the first motor 7, the second motor 15 and the heating wire 13 are started. The heating wire 13 can heat the aluminum strip, and the aluminum strip with a certain temperature can be better formed. The second motor 15 can drive the two roller brushes 12 to rotate in opposite directions through the engagement of the two gears 14, so that the aluminum strip can be cleaned before forming, and the first motor 7 can drive the bottom wheel 3 on the far left to rotate, and the rotating bottom wheel 3 can pull the formed aluminum strip out. This rolling forming method replaces the original sliding forming, reduces the friction between the aluminum strip and the backlog, reduces the loss of both, and thereby improves the quality of aluminum strip forming.

[0023] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and components may be substituted with equivalents without departing from the scope of the present invention. In particular, the various technical features described in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions within the scope of the claims.

[0024] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and are not intended to indicate or imply that the device or component described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, article, or apparatus / device.

[0027] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

Claims

1. A forming machine for aluminum louver processing, comprising a base (1), characterized in that: A back plate (2) is fixedly provided on one side of the top of the base (1), and a plurality of bottom wheels (3) are rotatably provided on one side of the back plate (2). A cylinder (5) is installed on one side of the back plate (2) above the bottom wheel (3), and a mounting frame (6) is fixedly provided on the movable end of the cylinder (5). A plurality of top wheels (4) are rotatably provided inside the mounting frame (6), and the top wheels (4) are correspondingly provided. A drive assembly is connected to the shaft end of the bottom wheel (3) on the output side, and a guide wheel (9) is rotatably provided on one side of the back plate (2). Two heating wires (13) are installed on one side of the back plate (2) between the guide wheel (9) and the bottom wheel (3).

2. The aluminum louver forming machine according to claim 1, characterized in that: The driving assembly includes a motor and a reducer (8), both of which are mounted on the back of the back plate (2), the output end of the motor is fixedly connected to the input end of the reducer (8), and the input end of the reducer (8) is fixedly connected to the shaft end of the output-side bottom wheel (3).

3. The aluminum louver forming machine according to claim 1, characterized in that: Two sliding sleeves (10) are fixedly provided on one side of the back plate (2) above the mounting frame (6), a sliding rod (11) is slidably provided in the inner cavity of the sliding sleeve (10), and the bottom end of the sliding rod (11) is fixedly connected to the mounting frame (6).

4. The aluminum louver forming machine according to claim 1, characterized in that: One side of the back plate (2) is rotatably provided with two roller brushes (12) located between the guide wheel (9) and the heating wire (13), and one side of the roller brush (12) is connected to a rotating assembly.

5. The aluminum louver forming machine according to claim 4, characterized in that: The rotating assembly comprises a second motor (15) and two gears (14), wherein the two gears (14) are respectively fixedly arranged on the shaft ends of the two roller brushes (12), and the two gears (14) are meshed with each other, and the second motor (15) is mounted on one side of the back plate (2), and the output end of the second motor (15) is fixedly connected to the shaft end of one of the gears (14).

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