Raw material transferring structure for servo punching machine
By designing the raw material transfer structure for servo punches, the raw material is transferred by friction and the scrap winding is realized through automatic rotation of the storage shaft and the compression wheel, the problems of unstable raw material transportation and inconvenient waste processing are solved, and the production efficiency and automation are improved.
Patent Information
- Application Number
- CN202422532047.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing servo punches have instability in raw material conveying and waste treatment, resulting in equipment shutdown and low production efficiency, frequent manual intervention, especially in large-scale production.
A raw material transfer structure for servo punching press is designed, including a raw material moving structure and a waste collection structure, which uses friction to convey raw materials and realizes stable transportation of raw materials and automatic winding and collection of waste through automatic rotation of storage shaft and compression wheel.
The stability of raw materials, precise positioning and conveying of waste materials and the tight and neat collection of waste materials are achieved, the production efficiency and automation are improved, manual intervention is reduced, and labor intensity and production costs are reduced.
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Figure CN223234923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of servo punching machines, in particular to a raw material transfer structure for servo punching machines. Background Art
[0002] As an advanced stamping equipment, servo punching machine is widely used in industrial fields such as metal processing, automobile manufacturing, and electronic product production. It uses servo motor as the power source and can accurately control the stamping speed, position and pressure, thereby improving processing accuracy and production efficiency. With the increasing demand of modern industry for efficient and precise processing, servo punching machine has gradually replaced traditional mechanical punching machine and become one of the important tools in the manufacturing industry.
[0003] During the operation of a servo punching machine, the transportation of raw materials and the handling of waste are key links to ensure processing continuity and production efficiency. Traditional stamping equipment usually relies on manual or simple mechanical devices for raw material transportation and waste collection, which is prone to problems such as unstable raw material transportation and waste accumulation, leading to equipment shutdown and reduced production efficiency. In addition, frequent manual intervention increases labor intensity and production costs, especially in large-scale production scenarios, where this problem is more prominent.
[0004] Therefore, it is very necessary to invent a raw material transfer structure for a servo punch press. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a raw material transfer structure for a servo punch press, so as to solve the problems that the existing raw material transfer structure for a servo punch press still has the problem of being unable to stably transport raw materials and being unable to effectively collect used waste materials. A raw material transfer structure for a servo punch press includes a front base, a rear base, a raw material transfer structure and a waste collection structure, wherein: the front base and the rear base are fixedly mounted on the ground, the raw material transfer structure is fixedly mounted on the surface of the front base, and the waste collection structure is fixedly mounted on the surface of the rear base.
[0006] A punch press mounting base is fixedly installed between the front base and the rear base, and the punch press mounting base is fixedly installed on the ground; a raw material sheet is assembled inside the raw material moving structure, and one end of the raw material sheet is wrapped around the inside of the waste collection structure.
[0007] The raw material moving structure includes a basic support column, a lower support frame, an upper support frame, a moving surface and a support frame, and the basic support column is fixedly installed on the surface of the front end base; the lower support frame and the upper support frame are fixedly installed inside the basic support column; the lower support frame and the upper support frame are both installed with a moving surface inside; the support frame is respectively fixedly installed on the basic support column and the lower support frame and the upper support frame.
[0008] The waste collection structure includes a supporting foot, a storage shaft, an extension frame, a downward pressing rod and a pressure wheel, and the supporting foot is fixedly mounted on the surface of the rear end base, and the storage shaft is rotatably mounted inside the supporting foot; the extension frame is fixedly mounted on the surface of the rear end base, and the downward pressing rod is fixedly mounted below the extension frame, and the pressure wheel is rotatably mounted on the bottom of the downward pressing rod.
[0009] The lower support frame and the upper support frame inside the raw material moving structure respectively form two sets of conveying structures with the moving surface, and the moving surface adopts two sets of rubber rings. The moving surface adopts two groups and contacts the two surfaces of the raw material sheet respectively; the moving surfaces jointly rub to push the raw material sheet forward, which has the following functions: ① Raw material conveying: Through the two sets of internal moving surfaces, the raw material moving structure can contact the two surfaces of the raw material sheet at the same time, and push the raw material sheet forward through friction, thereby realizing automatic conveying of the raw material; ② Raw material support: The raw material moving structure provides stable support through the basic support column, the lower support frame, the upper support frame and the support frame to ensure that the raw material remains stable during the movement and does not tilt or deviate from the track; ③ Precise positioning: Through a stable conveying system, the raw material moving structure can accurately convey the raw material sheet to the stamping position, thereby ensuring the accuracy of the stamping operation.
[0010] The storage shaft inside the waste collection structure can rotate automatically by connecting to an external power device, and the surface of the storage shaft is wrapped with the stamped raw material waste. The pressure wheel cannot rotate automatically, and the pressure wheel can move vertically by pressing the push rod. The pressure wheel is in consistent contact with the continuously thickening roll of raw material waste, and has the following functions: ① Waste winding and collection: The storage shaft in the waste collection structure can rotate automatically, and the stamped raw material waste is wound around its surface to form a waste roll, which is convenient for centralized collection and processing; ② Waste compaction and fixation: The pressure wheel maintains continuous contact with the waste roll through the vertical movement of the push rod. As the waste roll increases, the pressure wheel always applies pressure to the waste, ensuring that the waste roll is tight and neat, not loose, thereby improving the waste storage efficiency; ③ Support and stability: The support legs and extension frame of the waste collection structure provide sufficient support and stability to ensure that the storage shaft does not shift or shake during rotation, ensuring that the waste can be smoothly wound.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The setting of the raw material moving structure of the utility model has the following functions: ① Raw material transportation: through the two sets of internal moving surfaces, the raw material moving structure can contact the two surfaces of the raw material sheet at the same time, and push the raw material sheet forward through friction, thereby realizing automatic transportation of the raw material; ② Raw material support: The raw material moving structure provides stable support through the basic support column, the lower support frame, the upper support frame and the support skeleton, ensuring that the raw material remains stable during the movement and does not tilt or deviate from the track; ③ Precise positioning: through the stable transmission system, the raw material moving structure can accurately transport the raw material sheet to the stamping position, thereby ensuring the accuracy of the stamping operation.
[0013] 2. The waste collection structure of the present invention has the following functions: ① Waste winding and collection: The storage shaft in the waste collection structure can rotate automatically, and the waste raw material sheets after stamping are wound on its surface to form a waste roll, which is convenient for centralized collection and processing; ② Waste compaction and fixation: The pressure wheel maintains continuous contact with the waste roll through the vertical movement of the downward push rod. As the waste roll increases, the pressure wheel always applies pressure to the waste, ensuring that the waste roll is tight and neat, not loose, thereby improving the storage efficiency of the waste; ③ Support and stability: The support legs and extension frame of the waste collection structure provide sufficient support and stability to ensure that the storage shaft will not shift or shake during the rotation process, ensuring that the waste can be smoothly wound. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the present utility model.
[0015] Figure 2 It is a structural diagram of the raw material moving structure of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the waste collection structure of the utility model.
[0017] In the picture:
[0018] Front end base 1, punch press mounting base 2, rear end base 3, raw material moving structure 4, basic support column 41, lower support frame 42, upper support frame 43, moving surface 44, support skeleton 45, waste collection structure 6, support foot 61, storage shaft 62, extension frame 63, downward push rod 64, and pressure wheel 65. DETAILED DESCRIPTION
[0019] In order to help those skilled in the art better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.
[0020] As attached Figure 1 To the attached Figure 3 shown.
[0021] The utility model provides a raw material transfer structure for a servo punch press, comprising a front end base 1, a rear end base 3, a raw material moving structure 4 and a waste collection structure 6, wherein: the front end base 1 and the rear end base 3 are fixedly mounted on the ground, and the raw material moving structure 4 is fixedly mounted on the surface of the front end base 1, and the waste collection structure 6 is fixedly mounted on the surface of the rear end base 3.
[0022] A punch press mounting base 2 is fixedly installed between the front end base 1 and the rear end base 3, and the punch press mounting base 2 is fixedly installed on the ground; a raw material sheet 7 is assembled inside the raw material moving structure 4, and one end of the raw material sheet 7 is wrapped around the inside of the waste collection structure 6.
[0023] The raw material moving structure 4 includes a basic support column 41, a lower support frame 42, an upper support frame 43, a moving surface 44 and a support frame 45, and the basic support column 41 is fixedly installed on the surface of the front end base 1; the lower support frame 42 and the upper support frame 43 are fixedly installed inside the basic support column 41; the lower support frame 42 and the upper support frame 43 are both installed with a moving surface 44; the support frame 45 is respectively fixedly installed on the basic support column 41 and the lower support frame 42 and the upper support frame 43.
[0024] The waste collection structure 6 includes a supporting foot 61, a storage shaft 62, an extension frame 63, a pressing push rod 64 and a pressure wheel 65, and the supporting foot 61 is fixedly mounted on the surface of the rear end base 3, and the storage shaft 62 is rotatably mounted inside the supporting foot 61; the extension frame 63 is fixedly mounted on the surface of the rear end base 3, and the pressing push rod 64 is fixedly mounted below the extension frame 63, and the pressure wheel 65 is rotatably mounted on the bottom of the pressing push rod 64.
[0025] The lower support frame 42 and the upper support frame 43 inside the raw material moving structure 4 respectively form two sets of conveying structures with the moving surface 44, and the moving surface 44 adopts two sets of rubber rings. The moving surface 44 adopts two groups and contacts the two surfaces of the raw material sheet 7 respectively; the moving surfaces 44 jointly rub and push the raw material sheet 7 forward.
[0026] The storage shaft 62 inside the waste collection structure 6 can rotate automatically by connecting to an external power device, and the surface of the storage shaft 62 is wrapped with the punched raw material sheet 7 waste; the pressure wheel 65 cannot rotate automatically, and the pressure wheel 65 can move in the vertical direction by pressing the push rod 64, and the pressure wheel 65 is in consistent contact with the continuously thickening raw material sheet 7 waste roll.
[0027] 1. System composition overview
[0028] The raw material moving structure of the servo punch press is mainly composed of a front end base 1, a rear end base 3, a raw material moving structure 4, a waste collection structure 6 and a punch press mounting base 2. The front end base 1 and the rear end base 3 are fixed on the ground and support the punch press body through the punch press mounting base 2. The raw material moving structure 4 is responsible for conveying the raw material sheet 7, and the waste collection structure 6 is used to collect the waste after stamping.
[0029] 2.Transportation of raw materials
[0030] At the beginning of the work, the raw material sheet 7 is gradually fed into the processing area of the punch press from the front end through the raw material moving structure 4. Two sets of upper and lower symmetrical moving surfaces 44 are installed inside the raw material moving structure 4. These moving surfaces are composed of rubber rings and contact the upper and lower surfaces of the raw material sheet 7 respectively. With the friction force of the moving surfaces, the raw material sheet 7 moves forward between the two moving surfaces and is accurately fed into the punch press.
[0031] The rotation and friction of the moving surface 44 push the raw material sheet forward, and the raw material sheet 7 maintains smooth movement through the structural support provided by the basic support column 41, the lower support frame 42 and the upper support frame 43, which ensures that the raw material can smoothly enter the punch processing area and will not deviate or shift during the punching process.
[0032] 3. Waste collection after stamping
[0033] After the raw material sheet 7 is processed by the punch press, the unused part will be transported to the waste collection structure 6. The storage shaft 62 in the waste collection structure automatically rotates by connecting to an external power device, gradually winding the waste sheet on the storage shaft to form a waste roll.
[0034] In order to ensure the tightness of the waste roll, a pressure wheel 65 is designed in the waste collection structure. It moves vertically by pressing the push rod 64 and always keeps in contact with the waste roll. As the waste roll gradually becomes thicker, the pressure wheel 65 also moves up and down to ensure that the waste roll is always in a tight state and will not loosen.
[0035] 4. Automatic control of waste winding
[0036] When the storage shaft 62 starts to rotate, the waste is gradually wound on the shaft. The storage shaft 62 continuously collects the processed waste through its automatic rotation function. The entire process does not require human intervention, which greatly improves the automation and efficiency of production. At the same time, the design of the pressure wheel 65 further ensures the compact collection of the waste, so that the waste remains neat during the winding process.
[0037] 5. Systematic collaboration
[0038] The front and rear bases of the raw material moving structure support the raw material conveying and waste collection systems respectively. The front raw material conveying and the rear waste collection are closely connected through the punch processing area. The raw materials are stably transported by the raw material moving structure before entering the stamping process, and the waste is automatically wound by the waste collection structure after processing. The whole process realizes efficient and automated material processing and waste management.
[0039] 6. Workflow Summary
[0040] The raw material sheet 7 is moved forward by the friction conveying system of the raw material moving structure 4 .
[0041] The raw materials enter the punching area to complete the stamping process.
[0042] The processed waste is transported to the waste collection structure 6 and automatically wound by the storage shaft 62 .
[0043] The pinch wheel 65 is adjusted by pressing the push rod to ensure the tightness of the waste roll.
[0044] The entire process is seamless, ensuring efficient material movement and waste collection.
[0045] Through the coordinated operation of this structure, the servo punching machine can automatically collect and manage waste while efficiently completing raw material processing, thereby automating and simplifying the production process.
[0046] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the scope of protection of the utility model.
Claims
1. A material transfer structure for a servo punch press, characterized in that: The invention comprises a front-end base (1), a rear-end base (3), a material moving structure (4) and a waste collecting structure (6), wherein the front-end base (1) and the rear-end base (3) are fixedly mounted on the ground, the material moving structure (4) is fixedly mounted on the surface of the front-end base (1), and the waste collecting structure (6) is fixedly mounted on the surface of the rear-end base (3).
2. The material transfer structure for a servo punch press according to claim 1, characterized in that: A punch press mounting base (2) is fixedly mounted between the front end base (1) and the rear end base (3), and the punch press mounting base (2) is fixedly mounted on the ground; a raw material sheet (7) is assembled inside the raw material moving structure (4), and one end of the raw material sheet (7) is wound around the inside of the waste collection structure (6).
3. The material transfer structure for a servo punch press according to claim 1, characterized in that: The raw material moving structure (4) comprises a basic support column (41), a lower support frame (42), an upper support frame (43), a moving surface (44) and a support frame (45), wherein the basic support column (41) is fixedly mounted on the surface of the front end base (1); the lower support frame (42) and the upper support frame (43) are fixedly mounted inside the basic support column (41); the moving surface (44) is installed inside the lower support frame (42) and the upper support frame (43); and the support frame (45) is fixedly mounted on the basic support column (41), the lower support frame (42) and the upper support frame (43), respectively.
4. The material transfer structure for a servo punch press according to claim 2, characterized in that: The waste collecting structure (6) comprises a supporting foot (61), a receiving shaft (62), an extension frame (63), a downward pressing push rod (64) and a pressure wheel (65), wherein the supporting foot (61) is fixedly mounted on the surface of the rear end base (3), and the receiving shaft (62) is rotatably mounted inside the supporting foot (61); the extension frame (63) is fixedly mounted on the surface of the rear end base (3), and the downward pressing push rod (64) is fixedly mounted below the extension frame (63), and the pressure wheel (65) is rotatably mounted on the bottom of the downward pressing push rod (64).
5. The material transfer structure for a servo punch press according to claim 3, characterized in that: The lower support frame (42) and the upper support frame (43) inside the raw material moving structure (4) respectively form two sets of conveying structures with the moving surface (44), and the moving surface (44) adopts two sets of rubber rings. The moving surface (44) adopts two sets and contacts the two surfaces of the raw material sheet (7) respectively; the moving surfaces (44) jointly rub and push the raw material sheet (7) forward.
6. The material transfer structure for a servo punch press according to claim 4, characterized in that: The storage shaft (62) inside the waste collecting structure (6) can rotate automatically by connecting to an external power device, and the surface of the storage shaft (62) is wrapped with the punched raw material sheet (7) waste; the pressure wheel (65) cannot rotate automatically, and the pressure wheel (65) can move in the vertical direction by pressing the push rod (64), and the pressure wheel (65) is in consistent contact with the raw material sheet (7) waste roll that is getting thicker.