Brush disc quick-changing structure on sanding machine
By designing slidingly connected mounting frames and limiting components on the sander, and combining with the coupling, the rapid replacement of the sander brush disk is achieved, solving the complex problem of dust cover removal in the existing technology, and improving maintenance efficiency.
Patent Information
- Application Number
- CN202422568501.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing sanders need to remove the dust cover when repairing and replacing the brush tray, which is complicated and inconvenient to operate.
A quick change structure of brush disk on a sander is designed. By setting up a sliding connection between the mounting frame and the bracket, the pulley and slide rail are used to slide out and slide in the mounting frame, and fixed by a limiting component, combining the coupling to facilitate the disassembly and assembly of the brush disk and the transmission pulley set.
The maintenance and replacement process of the brush disk is simplified, the dust cover is removed, and the operation convenience and efficiency are improved.
Smart Images
Figure CN223236011U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sanding machine equipment, and in particular to a brush disc quick-change structure on a sanding machine. Background Art
[0002] Sanding machines, also known as brush machines, are often used to sharpen various cutting tools, as well as to perform surface cleaning tasks such as grinding and deburring parts.
[0003] The sanding machine mainly consists of a bracket, a brush plate, a motor, and a drive pulley assembly. When in use, the motor drives the brush plate to rotate through the drive pulley assembly. During the rotation, the brush plate grinds the tool or part to be processed, thereby achieving the effect of surface cleaning. When the sanding machine is in use, a lot of dust will be generated. In order to prevent the dust from being raised, a dust cover is usually installed on the outside of the sanding machine.
[0004] When the above-mentioned sanding machine is in use, the brush disc of the sanding machine is easily worn out, and the operator needs to regularly inspect and replace it. During the inspection and replacement, the operator needs to remove the dust cover, which is complicated and inconvenient for the inspection and replacement of the sanding machine. Utility Model Content
[0005] In order to facilitate the maintenance of a sanding machine, the present application provides a brush disc quick-change structure on a sanding machine.
[0006] The present application provides a quick-change structure for a brush plate on a sanding machine, which adopts the following technical solution:
[0007] A brush disc quick-change structure on a sanding machine is arranged on a sanding machine body. The sanding machine body includes a bracket and a transmission pulley group, a brush disc body, a motor and a dust cover arranged on the bracket. It includes a mounting frame, and the mounting frame is slidably connected to the bracket; the transmission pulley group, the brush disc body and the motor are all arranged on the mounting frame; an inspection port is opened on the dust cover, and an inspection door is provided at the inspection port, and the inspection door is slidably connected to the dust cover.
[0008] By adopting the above technical solution, when inspecting and replacing the brush disc on the sanding machine, the operator first slides the inspection door away from the inspection port, and then slides the mounting bracket out of the dust cover, and then slides the brush disc body out of the dust cover. The operator can then inspect and replace the brush disc body, avoiding the need to remove the dust cover during inspection, thereby facilitating the inspection and replacement of the sanding machine.
[0009] Optionally, a first slide rail is fixedly provided on both sides of the mounting frame; a plurality of pulleys are rotatably provided on the bracket, and the pulleys are used in conjunction with the first slide rail; a limiting component is provided on the bracket, and the limiting component is used to limit the first slide rail.
[0010] By adopting the above technical solution, the sliding connection between the mounting frame and the bracket is achieved by utilizing the pulley and the first slide rail, and the structure is simple and the processing and installation costs are low.
[0011] Optionally, the limit assembly includes a first limit block, a mounting block and a limit pin; the first limit block is fixedly arranged on the first slide rail and is located at the end of the first slide rail away from the inspection port; a first limit slot is provided on the first limit block; the mounting block is fixedly arranged on the bracket; the limit pin is slidably arranged on the mounting block, and the limit pin is adapted to the first limit slot.
[0012] By adopting the above technical solution, when the operator slides the mounting bracket out of the dust cover, the limit pin is aligned with the first limit slot. The operator inserts the limit pin into the first limit slot to fix the bracket and the mounting bracket, thereby preventing the mounting bracket from sliding on the bracket when the operator inspects and replaces the brush plate body, causing inconvenience to the inspection operation.
[0013] Optionally, the limiting assembly also includes a second limiting block, which is fixed on the first slide rail and located at one end of the first slide rail close to the inspection port; a second limiting groove is provided on the second limiting block, and the second limiting groove is also adapted to the limiting pin.
[0014] By adopting the above technical solution, when the operator has completed the inspection and replacement of the brush disc body, he first pulls out the limit pin and then slides the mounting bracket into the dust cover. At this time, the limit pin is arranged opposite to the second limit groove. The operator inserts the limit pin into the second limit groove to re-fix the bracket and the mounting bracket, thereby avoiding relative sliding between the bracket and the mounting bracket when the sander is in use, which affects the normal use of the sander.
[0015] Optionally, a second slide rail is fixedly provided on the dust cover, and two second slide rails are provided, which are respectively located at the top and bottom of the inspection port; a slide groove is provided on the side of the second slide rail close to the inspection port, and both ends of the inspection door are located in the slide groove and are slidably connected to the second slide rail.
[0016] By adopting the above technical solution, the second slide rail is used to achieve a sliding connection between the inspection door and the dust cover, and the structure is simple and the processing cost is low.
[0017] Optionally, a coupling is provided between the brush disc body and the transmission pulley assembly, and the coupling is connected to the transmission pulley assembly; the brush disc body and the coupling are detachably connected via bolts.
[0018] By adopting the above technical solution, the brush disc body and the transmission pulley assembly are connected by a coupling, which makes it easy to disassemble, assemble and replace the brush disc body and the transmission pulley assembly, thereby facilitating the replacement of the brush disc body.
[0019] Optionally, a handle is fixedly provided on the mounting frame.
[0020] By adopting the above technical solution, a handle is provided on the mounting frame, which makes it easier for operators to push and pull the mounting frame.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. By setting up the mounting bracket, when inspecting and replacing the brush disc on the sanding machine, the operator first slides the inspection door away from the inspection port, then slides the mounting bracket out of the dust cover, and then slides the brush disc body out of the dust cover. The operator can then inspect and replace the brush disc body, avoiding the need to remove the dust cover during inspection and replacement, thereby facilitating the inspection and replacement of the sanding machine.
[0023] 2. By setting a limit assembly, when the operator slides the mounting bracket out of the dust cover, the limit pin is aligned with the first limit slot. The operator inserts the limit pin into the first limit slot to fix the bracket and the mounting bracket, preventing the mounting bracket from sliding on the bracket when the operator is inspecting or replacing the brush disc body, causing inconvenience during the inspection and replacement operation;
[0024] 3. By setting a coupling and connecting the brush disc body and the transmission pulley assembly through the coupling, the brush disc body and the transmission pulley assembly can be easily disassembled and assembled, thereby facilitating the replacement of the brush disc body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural diagram of an embodiment of the present application;
[0026] Figure 2 This is a cross-sectional view of an embodiment of the present application for illustrating a handle;
[0027] Figure 3 This is a cross-sectional view of an embodiment of the present application for illustrating a pulley;
[0028] Figure 4 This is a cross-sectional view of an embodiment of the present application for illustrating a mounting bracket;
[0029] Figure 5 yes Figure 3 A partial enlarged view of point A in the middle;
[0030] Figure 6 yes Figure 3 A partial enlarged view of point B in the middle;
[0031] Figure 7 yes Figure 2 A partial enlarged view of point C in the middle.
[0032] Description of reference numerals:
[0033] 1. Sanding machine body; 11. Bracket; 111. First slide rail; 12. Drive pulley assembly; 13. Brush plate body; 14. Motor; 15. Dust cover; 151. Inspection port; 152. Second slide rail;
[0034] 2. Mounting frame; 21. Pulley; 22. Handle;
[0035] 3. Inspection door;
[0036] 4. Limiting assembly; 41. First limiting block; 411. First limiting slot; 42. Mounting block; 43. Limiting latch; 44. Second limiting block; 441. Second limiting slot;
[0037] 5. Coupling. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-7 This application is described in further detail.
[0039] The embodiment of the present application discloses a quick-change structure for a brush plate on a sanding machine. Figure 1 and Figure 2 The brush plate quick-change mechanism on the sanding machine is mounted on the sanding machine body 1. The sanding machine body 1 includes a bracket 11, a drive pulley assembly 12, a brush plate body 13, a motor 14, and a dust cover 15. The drive pulley assembly 12 is mounted on the sanding machine body 1, and the brush plate body 13 is connected to the drive pulley assembly 12. The motor 14 is connected to the drive pulley assembly 12 and is used to drive the drive pulley assembly 12 to rotate. The dust cover 15 is fixedly mounted on the bracket 11.
[0040] Reference Figure 2 and Figure 3 , an inspection port 151 is provided on one side of the dust cover 15. A second slide rail 152 is provided on the dust cover 15, and two second slide rails 152 are provided, and are respectively fixed on the upper and lower sides of the inspection port 151. A slide groove is provided on the side where the two second slide rails 152 are close to each other. An inspection door 3 is provided in the slide groove, and the inspection door 3 is slidably connected to the second slide rail 152, and the sliding axis is horizontally arranged. It should be noted that there is a certain friction between the inspection door 3 and the second slide rail 152, so that the inspection door 3 can remain stationary on the second slide rail 152 without shaking when not affected by external forces.
[0041] Reference Figure 3 and Figure 4The brush plate quick-change mechanism on the sanding machine includes a horizontal mounting frame 2. First slide rails 111 made of channel steel are fixedly mounted on both sides of the mounting frame 2. The drive pulley assembly 12, brush plate body 13, and motor 14 are all mounted on the mounting frame 2. A handle 22 is fixedly mounted on one end of the mounting frame 2 near the inspection port 151.
[0042] The bracket 11 is provided with a plurality of pulleys 21. The pulleys 21 are divided into two groups and are arranged horizontally. The two groups of pulleys 21 are located on either side of the mounting frame 2 and correspond to the two first slide rails 111. The pulleys 21 are rotatably connected to the bracket 11. The pulleys 21 are located in the grooves of the first slide rails 111 and cooperate with the first slide rails 111. The mounting frame 2 and the bracket 11 are slidably connected via the pulleys 21 and the first slide rails 111, and the sliding axis is arranged horizontally.
[0043] Reference Figure 5 and Figure 6 , a limit assembly 4 is provided on the bracket 11, and the limit assembly 4 includes a first limit block 41, a second limit block 44, a mounting block 42 and a limit latch 43. The first limit block 41 and the second limit block 44 are both fixedly provided on the first slide rail 111, the first limit block 41 is located at the end of the first slide rail 111 away from the inspection port 151, and the second limit block 44 is located at the end of the first slide rail 111 close to the inspection port 151. A first limit groove 411 is vertically provided on the top of the first limit block 41, and a second limit groove 441 is vertically provided on the top of the second limit block 44. The mounting block 42 is fixedly provided on the bracket 11. The limit latch 43 is vertically passed through the mounting block 42 and is slidably connected to the mounting block 42. The limit latch 43 is adapted to both the first limit groove 411 and the second limit groove 441.
[0044] Reference Figure 2 and Figure 7 A coupling 5 is provided between the brush disc body 13 and the drive pulley assembly 12, and the coupling 5 is detachably connected to the drive pulley assembly 12 by bolts. The brush disc body 13 and the coupling 5 are detachably connected to the drive pulley assembly 12 by bolts.
[0045] The implementation principle of the brush plate quick-change structure on a sanding machine in the embodiment of the present application is as follows:
[0046] When inspecting and replacing the brush disc on the sanding machine, the operator pulls the inspection door 3 to make the inspection door 3 slide on the second slide rail 152 away from the inspection port 151. Then, the operator holds the handle 22 and pulls the mounting bracket 2 in the direction close to the inspection port 151 to make the first slide rail 111 slide relative to the pulley 21, so that the mounting bracket 2 slides out from the dust cover 15. When the mounting bracket 2 is completely pulled out of the inspection port 151, the limiting latch 43 is arranged opposite to the first limiting groove 411. The operator inserts the limiting latch 43 into the first limiting groove 411 to fix the mounting bracket 2 to the bracket 11. Then, the operator inspects and replaces the brush disc body 13. When replacing 13, the operator disassembles the brush disc body 13 and the coupling 5 by bolts, and then fixes the new brush disc body 13 on the coupling 5 by bolts. After the installation is completed, the operator pulls out the limit latch 43 to cancel the fixation of the mounting frame 2 and the bracket 11, and then pushes the mounting frame 2 to slide horizontally toward the inside of the dust cover 15. When the mounting frame 2 slides completely to the inside of the dust cover 15, the limit latch 43 is aligned with the second limit groove 441. The operator inserts the limit latch 43 into the second limit groove 441 to fix the mounting frame 2 and the bracket 11, and finally pushes the inspection door 3 to slide to the inspection port 151, and the brush disc of the sander is repaired and replaced.
[0047] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A brush disc quick-change structure for a sanding machine, arranged on a sanding machine body (1), the sanding machine body (1) comprising a bracket (11) and a transmission pulley assembly (12) arranged on the bracket (11), a brush disc body (13), a motor (14) and a dust cover (15), characterized in that: The invention comprises a mounting frame (2), wherein the mounting frame (2) is slidably connected to the bracket (11); the transmission pulley assembly (12), the brush disc body (13) and the motor (14) are all arranged on the mounting frame (2); the dust cover (15) is provided with an inspection opening (151), and the inspection opening (151) is provided with an inspection door (3), and the inspection door (3) is slidably connected to the dust cover (15).
2. The brush disc quick-change structure on the sanding machine according to claim 1, characterized in that: A first slide rail (111) is fixedly provided on both sides of the mounting frame (2); a plurality of pulleys (21) are rotatably provided on the bracket (11), and the pulleys (21) are used in conjunction with the first slide rail (111); a limiting component (4) is provided on the bracket (11), and the limiting component (4) is used to limit the first slide rail (111).
3. The brush disc quick-change structure on the sanding machine according to claim 2, characterized in that: The limiting assembly (4) includes a first limiting block (41), a mounting block (42) and a limiting latch (43); the first limiting block (41) is fixedly arranged on the first slide rail (111) and is located at an end of the first slide rail (111) away from the inspection opening (151); a first limiting groove (411) is provided on the first limiting block (41); the mounting block (42) is fixedly arranged on the bracket (11); the limiting latch (43) is slidably arranged on the mounting block (42), and the limiting latch (43) is adapted to the first limiting groove (411).
4. The brush disc quick-change structure for a sanding machine according to claim 3, characterized in that: The limiting assembly (4) further includes a second limiting block (44), which is fixedly arranged on the first slide rail (111) and is located at one end of the first slide rail (111) close to the inspection opening (151); a second limiting groove (441) is formed on the second limiting block (44), and the second limiting groove (441) is also adapted to the limiting latch (43).
5. The brush disc quick-change structure for a sanding machine according to claim 1, characterized in that: A second slide rail (152) is fixedly provided on the dust cover (15), and two second slide rails (152) are provided, and are respectively located at the top and bottom of the inspection opening (151); a slide groove is provided on one side of the second slide rail (152) close to the inspection opening (151), and both ends of the inspection door (3) are located in the slide groove and are slidably connected to the second slide rail (152).
6. The brush disc quick-change structure for a sanding machine according to claim 1, characterized in that: A coupling (5) is provided between the brush disc body (13) and the transmission pulley assembly (12), and the coupling (5) is connected to the transmission pulley assembly (12); the brush disc body (13) and the coupling (5) are detachably connected via bolts.
7. The brush disc quick-change structure for a sanding machine according to claim 1, characterized in that: A handle (22) is fixedly provided on the mounting frame (2).