Full-automatic slicing equipment for LCD (Liquid Crystal Display) panel

Abstract

The utility model relates to the technical field of LCD (liquid crystal display) panel fragmentation, and discloses full-automatic LCD panel fragmentation equipment which comprises a machine table, an LCD panel conveying line, an LCD panel fragmentation conveying line and a Z-axis lifting module, the LCD panel conveying line continuously conveys non-fragmented LCD panels to the LCD panel fragmentation conveying line, a six-axis manipulator is arranged on the machine table, and the Z-axis lifting module is connected with the LCD panel fragmentation conveying line. An adsorption assembly is arranged on the six-axis mechanical arm and used for adsorbing non-fragmented LCD panels located on the LCD panel fragmentation conveying line, the LCD panel fragmentation conveying line is installed on the Z-axis lifting module, a clamping area is formed between the LCD panel conveying line and the LCD panel fragmentation conveying line, an LCD panel clamping mechanism is arranged in the clamping area, and the LCD panel clamping mechanism is used for clamping the LCD panels. The LCD panel clamping mechanism is used for clamping the LCD panel passing through the clamping area; according to the full-automatic fragmentation equipment for the LCD panel, the problem that fragments are easily caused due to the fact that the fragmentation size of the LCD panel is not accurate is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of LCD panel slicing, in particular to a fully automatic slicing device for LCD panels. Background Art

[0002] In the field of LCD panel production, assembly line applications are becoming increasingly widespread. During the LCD panel production process, how to cut LCD panels into appropriate sizes and reduce the fragmentation rate has always been the pursuit of relevant personnel; especially in the back-end production process, the smaller the size error between the LCD panels after cutting, the more beneficial it is for the standardized production of the back-end; if the size error between the LCD panels is too large during cutting, it is easy to cause fragmentation in the back-end production. Therefore, in the LCD panel production process, the slicing process has a vital impact on subsequent production. Utility Model Content

[0003] The purpose of the present invention is to provide a fully automatic slicing device for LCD panels, so as to solve at least one of the above problems existing in the prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A fully automatic slicing device for LCD panels comprises a machine, an LCD panel conveyor line, an LCD panel slicing conveyor line and a Z-axis lifting module. The LCD panel conveyor line continuously conveys unsliced LCD panels to the LCD panel slicing conveyor line. The machine is provided with a six-axis manipulator, which is provided with an adsorption component for adsorbing unsliced LCD panels on the LCD panel slicing conveyor line. The LCD panel slicing conveyor line is mounted on the Z-axis lifting module. A clamping area is provided between the LCD panel conveyor line and the LCD panel slicing conveyor line. The clamping area is provided with an LCD panel clamping mechanism for clamping the LCD panel passing through the clamping area.

[0006] In this technical solution, the LCD panel conveyor line continuously conveys the unsliced LCD panels to the LCD panel slicing conveyor line. During this process, the LCD panel clamping mechanism can clamp the LCD panel passing through the clamping area. After the LCD panel clamping mechanism clamps the panel, the Z-axis lifting module drives the LCD panel slicing conveyor line to descend, and the six-axis manipulator adsorbs the unsliced LCD panels on the LCD panel slicing conveyor line through the adsorption component. It should be noted that there are several breaking lines on the unsliced LCD panels. The unsliced LCD panels are placed close to the breaking lines through the LCD panel clamping mechanism. After the position is clamped, the Z-axis lifting module lowers the LCD panel slicing conveyor line when the six-axis robot operates the slicing, thereby meeting the space requirements of the six-axis robot when operating the slicing. After the LCD panel clamping mechanism clamps the LCD panel, the adsorption component on the six-axis robot adsorbs the LCD panel and moves vertically, thereby breaking the LCD panel along the breaking line, and then completing the slicing of the LCD panel. When the six-axis robot completes the slicing, the Z-axis lifting module drives the LCD panel slicing conveyor line to rise, and the LCD panel slicing conveyor line conveys the sliced LCD panel to the next process.

[0007] In summary, the machine in this technical solution is equipped with a six-axis robot, which has multi-degree-of-freedom movement and rotation functions to meet the needs of fully automatic slicing of LCD panels; the LCD panel conveyor line is used to convey LCD panels that have not been sliced to meet the needs of fully automatic conveying of LCD panels. The LCD panel slicing conveyor line is driven by the Z-axis lifting module to meet the space requirements of the six-axis robot during slicing, thereby solving the problem of inaccurate slicing size of LCD panels that easily causes fragments.

[0008] Furthermore, in order to facilitate the stable installation of the Z-axis lifting module, a Z-axis lifting module is provided on one side of the machine.

[0009] Furthermore, in order to better achieve the clamping of the LCD panel, the LCD panel clamping mechanism includes a clamping support frame, an upper pressure plate and a lower pressure plate. The clamping support frame is symmetrically provided with lifting rails along the vertical LCD panel conveying direction, and a first lifting electric slide is provided on the cross bar at the upper end of the clamping support frame. The two ends of the upper pressure plate slide with the lifting rails, and the middle of the upper pressure plate is connected to the first lifting electric slide; second lifting electric slides are respectively provided on both sides of the clamping support frame, and the two ends of the lower pressure plate slide with the lifting rails, and the two ends of the lower pressure plate are respectively connected to the corresponding second lifting electric slides. When the upper and lower pressure plates are separated, the space between the two forms a channel for facilitating the passage of the LCD panel.

[0010] Furthermore, an incoming material sensor is provided on the upper pressing plate. When the incoming material sensor senses the incoming LCD panel, it is triggered with a delay, and the upper pressing plate and the lower pressing plate move toward each other to clamp the LCD panel.

[0011] Furthermore, in order to better achieve vacuum adsorption of the LCD panel, the adsorption assembly includes an upper adsorption plate and a lower adsorption plate, the upper adsorption plate is fixedly connected to the six-axis manipulator, the upper adsorption plate and the lower adsorption plate are fixedly connected, and the lower adsorption plate is provided with a plurality of adsorption holes at equal intervals, the back of the lower adsorption plate has an adsorption cavity connected to the adsorption holes, and the upper adsorption plate is provided with a connecting hole connected to the adsorption cavity.

[0012] Furthermore, the six-axis robot is fixed in the middle of the machine by a plurality of bolts arranged at equal intervals around the circumference, which can ensure the stability of the six-axis robot when slicing the LCD panel and eliminate the damage to the LCD panel caused by the unstable shaking of the six-axis robot during slicing.

[0013] Furthermore, in order to better realize the conveyance of the LCD panel, the LCD panel conveying line includes a first belt line supporting profile, and a first anti-static belt line is provided on the first belt line supporting profile.

[0014] Furthermore, in order to better realize the transportation of LCD panels, the LCD panel slice conveyor line includes a second belt line support profile, a second anti-static belt line is provided on the second belt line support profile, and the second belt line support profile is installed on the Z-axis lifting module.

[0015] Furthermore, in order to achieve stable installation of the Z-axis lifting module, a mounting profile is provided on one side of the machine, and the Z-axis lifting module is fixedly mounted on the mounting profile.

[0016] Furthermore, in order to ensure the safety of the equipment operation, it also includes an equipment shell, which is made of stainless steel plate.

[0017] The beneficial effects of the present invention are as follows: in this technical solution, the LCD panel conveyor line continuously conveys the unsliced LCD panels to the LCD panel slicing conveyor line. During this process, the LCD panel clamping mechanism can clamp the LCD panel passing through the clamping area. After the LCD panel clamping mechanism clamps the panel, the Z-axis lifting module drives the LCD panel slicing conveyor line to descend, and the six-axis manipulator adsorbs the unsliced LCD panels on the LCD panel slicing conveyor line through the adsorption component. It should be noted that a number of breaking lines are provided at intervals on the unsliced LCD panels, and the unsliced LCD panels are clamped by the LCD panel clamping mechanism. After clamping at the position near the breaking line, the Z-axis lifting module lowers the LCD panel slicing conveyor line downward when the six-axis robot operates the slicing, thereby meeting the space requirements of the six-axis robot when operating the slicing. After the LCD panel clamping mechanism clamps the LCD panel, the adsorption component on the six-axis robot adsorbs the LCD panel and moves vertically, thereby breaking the LCD panel along the breaking line, and then completing the slicing of the LCD panel. When the six-axis robot completes the slicing operation, the Z-axis lifting module drives the LCD panel slicing conveyor line to rise, and the LCD panel slicing conveyor line transports the sliced LCD panel to the next process.

[0018] In summary, the machine in this technical solution is equipped with a six-axis robot, which has multi-degree-of-freedom movement and rotation functions to meet the needs of fully automatic slicing of LCD panels; the LCD panel conveyor line is used to convey LCD panels that have not been sliced to meet the needs of fully automatic conveying of LCD panels. The LCD panel slicing conveyor line is driven by the Z-axis lifting module to meet the space requirements of the six-axis robot during slicing, thereby solving the problem of inaccurate slicing size of LCD panels that easily causes fragments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the machine platform and the six-axis manipulator in the utility model;

[0021] Figure 3 This is a schematic structural diagram of the LCD panel conveying line and the LCD panel clamping mechanism in the present invention;

[0022] Figure 4 This is a schematic structural diagram of the LCD panel clamping mechanism in the present invention;

[0023] Figure 5 This is a structural diagram of the machine and LCD panel slicing conveyor line in the utility model.

[0024] In the figure: machine 1; LCD panel conveyor line 2; first belt line support profile 2.1; first anti-static belt line 2.2; LCD panel slicing conveyor line 3; second belt line support profile 3.1; second anti-static belt line 3.2; Z-axis lifting module 4; six-axis robot 5; adsorption component 6; upper adsorption plate 6.1; lower adsorption plate 6.2; LCD panel clamping mechanism 7; clamping support frame 7.1; upper pressure plate 7.2; lower pressure plate 7.3; lifting rail 7.4; cross bar 7.5; first lifting electric slide 7.6; second lifting electric slide 7.7; incoming material sensor 8; mounting profile 9. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly introduced below in conjunction with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structures of the drawings is only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0026] Example 1:

[0027] like Figure 1-Figure 5 As shown, this embodiment provides a fully automatic slicing device for LCD panels, including a machine 1, an LCD panel conveyor line 2, an LCD panel slicing conveyor line 3 and a Z-axis lifting module 4. The LCD panel conveyor line 2 continuously conveys unsliced LCD panels to the LCD panel slicing conveyor line 3. A six-axis robot 5 is provided on the machine 1, and an adsorption component 6 is provided on the six-axis robot 5. The adsorption component 6 is used to adsorb the unsliced LCD panels on the LCD panel slicing conveyor line 3 and move vertically until the LCD panel slicing is completed. The LCD panel slicing conveyor line 3 is installed on the Z-axis lifting module 4. A clamping area is provided between the LCD panel conveyor line 2 and the LCD panel slicing conveyor line 3. The clamping area is provided with an LCD panel clamping mechanism 7. The LCD panel clamping mechanism 7 is used to clamp the LCD panel passing through the clamping area.

[0028] In this technical solution, the LCD panel conveyor line 2 continuously conveys the unsliced LCD panels to the LCD panel slicing conveyor line 3. During this process, the LCD panel clamping mechanism 7 can clamp the LCD panel passing through the clamping area. After the LCD panel clamping mechanism 7 clamps the panel, the Z-axis lifting module 4 drives the LCD panel slicing conveyor line 3 to descend, and the six-axis manipulator 5 adsorbs the unsliced LCD panels on the LCD panel slicing conveyor line 3 through the adsorption component 6. It should be noted that a number of break lines are provided on the unsliced LCD panels at intervals, and the unsliced LCD panels are moved close to the break lines through the LCD panel clamping mechanism 7. After the position is clamped, the Z-axis lifting module 4 lowers the LCD panel slicing conveyor line 3 downward when the six-axis robot 5 operates the slicing, thereby meeting the space requirement of the six-axis robot 5 when operating the slicing. After the LCD panel clamping mechanism 7 clamps the LCD panel, the adsorption component 6 on the six-axis robot 5 adsorbs the LCD panel and moves in the vertical direction, thereby breaking the LCD panel along the breaking line, and then completing the slicing of the LCD panel. When the six-axis robot 5 completes the slicing operation, the Z-axis lifting module 4 drives the LCD panel slicing conveyor line 3 to rise upward, and the LCD panel slicing conveyor line 3 conveys the sliced LCD panel to the next process.

[0029] In summary, the machine 1 in this technical solution is provided with a six-axis robot 5, which has multi-degree-of-freedom movement and rotation functions to meet the requirements of fully automatic slicing of LCD panels; the LCD panel conveyor line 2 is used to convey LCD panels that have not been sliced to meet the requirements of fully automatic conveying of LCD panels, and the LCD panel slicing conveyor line 3 is driven to rise and fall by the Z-axis lifting module 4 to meet the space requirements of the six-axis robot 5 during slicing, thereby solving the problem of inaccurate slicing size of LCD panels that easily causes fragments.

[0030] Example 2:

[0031] This embodiment is optimized based on the above embodiment 1.

[0032] In order to facilitate the stable installation of the Z-axis lifting module 4 , a Z-axis lifting module 4 is provided on one side of the machine platform 1 .

[0033] Example 3:

[0034] This embodiment is optimized based on the above embodiment 1.

[0035] In order to better achieve the clamping of the LCD panel, the LCD panel clamping mechanism 7 includes a clamping support frame 7.1, an upper pressing plate 7.2 and a lower pressing plate 7.3. The clamping support frame 7.1 is symmetrically provided with a lifting rail 7.4 along the vertical LCD panel conveying direction. A first lifting electric slide 7.6 is provided on the cross bar 7.5 at the upper end of the clamping support frame 7.1. The two ends of the upper pressing plate 7.2 slide with the lifting rail 7.4, and the middle of the upper pressing plate 7.2 is connected to the first lifting electric slide 7.6; second lifting electric slides 7.7 are respectively provided on both sides of the clamping support frame 7.1, and the two ends of the lower pressing plate 7.3 slide with the lifting rail 7.4. The two ends of the lower pressing plate 7.3 are respectively connected to the corresponding second lifting electric slide 7.7. When the upper pressing plate 7.2 and the lower pressing plate 7.3 are separated, the space between the two forms a channel for convenient passage of the LCD panel.

[0036] Example 4:

[0037] This embodiment is optimized based on the above embodiment 3.

[0038] The upper pressing plate 7.2 is provided with an incoming material sensor 8. When the incoming material sensor 8 senses the LCD panel incoming, it is triggered with a delay, and the upper pressing plate 7.2 and the lower pressing plate 7.3 move toward each other to clamp the LCD panel.

[0039] Example 5:

[0040] This embodiment is optimized based on the above embodiment 1.

[0041] In order to better achieve vacuum adsorption of the LCD panel, the adsorption component 6 includes an upper adsorption plate 6.1 and a lower adsorption plate 6.2. The upper adsorption plate 6.1 is fixedly connected to the six-axis manipulator 5. The upper adsorption plate 6.1 and the lower adsorption plate 6.2 are fixedly connected. A plurality of adsorption holes are evenly spaced on the lower adsorption plate 6.2. Preferably, the aperture of the adsorption hole is 0.5 mm. The back of the lower adsorption plate 6.2 has an adsorption cavity connected to the adsorption hole, and the upper adsorption plate 6.1 is provided with a connecting hole connected to the adsorption cavity.

[0042] Example 6:

[0043] This embodiment is optimized based on the above embodiment 1.

[0044] The six-axis robot 5 is fixed in the middle of the machine 1 by multiple bolts arranged at equal intervals around the circumference, which can ensure the stability of the six-axis robot 5 when slicing the LCD panel and eliminate the damage to the LCD panel caused by the unstable shaking of the six-axis robot 5 during slicing.

[0045] Example 7:

[0046] This embodiment is optimized based on the above embodiment 1.

[0047] In order to better realize the conveyance of LCD panels, the LCD panel conveyor line 2 includes a first belt line supporting profile 2.1, and a first anti-static belt line 2.2 is provided on the first belt line supporting profile 2.1.

[0048] Example 8:

[0049] This embodiment is optimized based on the above embodiment 1.

[0050] In order to better realize the conveying of LCD panels, the LCD panel slicing conveyor line 3 includes a second belt line supporting profile 3.1, on which a second anti-static belt line 3.2 is provided, and the second belt line supporting profile 3.1 is installed on the Z-axis lifting module 4.

[0051] Example 9:

[0052] This embodiment is optimized based on the above embodiment 1.

[0053] In order to achieve stable installation of the Z-axis lifting module 4 , a mounting profile 9 is provided on one side of the machine platform 1 , and the Z-axis lifting module 4 is fixedly mounted on the mounting profile 9 .

[0054] Example 10:

[0055] This embodiment is optimized based on the above embodiment 1.

[0056] In order to ensure the safety of equipment operation, it also includes an equipment casing, which is made of stainless steel plate.

[0057] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A fully automatic slicing device for LCD panels, characterized by: It includes a machine, an LCD panel conveyor line, an LCD panel slicing conveyor line and a Z-axis lifting module. The LCD panel conveyor line continuously conveys unsliced LCD panels to the LCD panel slicing conveyor line. The machine is provided with a six-axis robot, and the six-axis robot is provided with an adsorption component. The adsorption component is used to adsorb the unsliced LCD panels on the LCD panel slicing conveyor line. The LCD panel slicing conveyor line is installed on the Z-axis lifting module. There is a clamping area between the LCD panel conveyor line and the LCD panel slicing conveyor line. The clamping area is provided with an LCD panel clamping mechanism. The LCD panel clamping mechanism is used to clamp the LCD panel passing through the clamping area.

2. The fully automatic slicing device for LCD panels according to claim 1, characterized in that: A Z-axis lifting module is provided on one side of the machine.

3. The fully automatic slicing device for LCD panels according to claim 1, characterized in that: The LCD panel clamping mechanism includes a clamping support frame, an upper pressure plate and a lower pressure plate. The clamping support frame is symmetrically provided with lifting rails along the vertical LCD panel conveying direction. A first lifting electric slide is provided on the cross bar at the upper end of the clamping support frame. The two ends of the upper pressure plate slide with the lifting rails, and the middle of the upper pressure plate is connected to the first lifting electric slide; second lifting electric slides are respectively provided on both sides of the clamping support frame, and the two ends of the lower pressure plate slide with the lifting rails. The two ends of the lower pressure plate are respectively connected to the corresponding second lifting electric slides. The space between the upper and lower pressure plates in the separated state forms a channel for convenient passage of the LCD panel.

4. The fully automatic LCD panel slicing device according to claim 3, characterized in that: An incoming material sensor is provided on the upper pressing plate.

5. The fully automatic slicing device for LCD panels according to claim 1, characterized in that: The adsorption assembly includes an upper adsorption plate and a lower adsorption plate, the upper adsorption plate is fixedly connected to the six-axis manipulator, the upper adsorption plate and the lower adsorption plate are fixedly connected, a plurality of adsorption holes are evenly spaced on the lower adsorption plate, the back of the lower adsorption plate has an adsorption cavity connected to the adsorption holes, and the upper adsorption plate is provided with a connecting hole connected to the adsorption cavity.

6. The fully automatic LCD panel slicing device according to claim 1, characterized in that: The six-axis manipulator is fixedly installed in the middle of the machine platform by a plurality of bolts arranged at equal intervals in the circumferential direction.

7. The fully automatic LCD panel slicing device according to claim 1, characterized in that: The LCD panel conveyor line includes a first belt line supporting profile, and a first anti-static belt line is provided on the first belt line supporting profile.

8. The fully automatic LCD panel slicing device according to claim 1, characterized in that: The LCD panel slicing conveyor line includes a second belt line supporting profile, a second anti-static belt line is provided on the second belt line supporting profile, and the second belt line supporting profile is installed on a Z-axis lifting module.

9. The fully automatic LCD panel slicing device according to claim 1, characterized in that: A mounting profile is provided on one side of the machine, and the Z-axis lifting module is fixedly mounted on the mounting profile.

10. The fully automatic LCD panel slicing device according to claim 1, characterized in that: The device also includes a device shell, which is made of a stainless steel plate.

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