Take-up device for heating wire production

By designing the wire collection device for heating line production, the rotary structure and air-drying guide structure are used to solve the problems of reel replacement and guide air-drying, and the wire collection efficiency and effect are improved.

CN223239448UActive Publication Date: 2025-08-19JIANGYIN SHENHUI ELECTRICAL MATERIAL CO LTD
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Patent Information

Application Number
CN202422340735.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-19
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the reel is inconvenient to replace the reel during production of the heating line, resulting in low wire collection efficiency and inconvenient guidance and air drying of the heating line, resulting in poor wire collection effect.

Method used

A wire retraction device including a vertical seat, an outer frame, a turntable, a rotary structure, a slide, a connecting rod, a connecting head, a bracket, a telescopic cylinder, a bearing and a support rod is designed to realize rapid reel replacement, and the upper and lower guide wheel guide heating lines are used to air-dry the heating wires of the upper and lower guide wheels and combined with a vortex fan for air-drying.

Benefits of technology

The rapid replacement of the heating wire reel is achieved, the wire retraction efficiency is improved, and the wire retraction effect is ensured through the guidance and air-drying structure, which solves the problems of heating wire guide and air-drying, and improves the automation of the wire retraction and the dryness of the wire.

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Abstract

The utility model provides a take-up device for heating wire production, which belongs to the technical field of heating wire take-up and comprises a bottom plate, a vertical seat is fixed on the upper end face of the bottom plate and detachably connected with an outer frame through bolts, a turntable is arranged in the inner space of the vertical seat and the outer frame, and the turntable is detachably connected with the outer frame through bolts. A rotating structure used for driving the rotating disc to rotate is arranged on the vertical base, four strip-shaped openings are evenly formed in the rotating disc, sliding bases are slidably connected into the four strip-shaped openings, connecting rods are rotatably connected to one ends of the sliding bases, and connectors are rotatably connected between the outer ends of the connecting rods. Through the arrangement of the vertical base, the outer frame, the rotating disc, the rotating structure, the sliding base, the connecting rod, the connector, the support, the telescopic cylinder, the bearing and the supporting rod, a winding drum for winding a heating wire is rapidly replaced and fixed, the automation degree is high, the winding efficiency is remarkably improved, and the problem that in the prior art, the winding drum is inconvenient to rapidly replace is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating wire take-up, in particular to a take-up device for heating wire production. Background Art

[0002] As a special type of wire, the heating wire is usually composed of one or more soft conductors, which are wrapped with an insulating layer. It is used to transmit electricity and ensure safe use. The heating wire needs to be reeled during production.

[0003] Currently, the following problems exist when heating wires need to be wound up during production:

[0004] (1) In the prior art, it is inconvenient to quickly replace the reel when winding the heating wire, resulting in low winding efficiency;

[0005] (2) In the prior art, it is inconvenient to guide the heating wire when winding it. At the same time, water is needed to cool the heating wire during production, resulting in water stains on the heating wire, which leads to poor winding effect.

[0006] Therefore, we have made improvements to this and proposed a wire take-up device for heating wire production. Summary of the Invention

[0007] The purpose of the utility model is to solve the existing problems of inconvenience in quickly replacing the heating wire reel, inconvenience in guiding the reeled heating wire and inconvenience in air cooling the reeled heating wire.

[0008] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0009] A wire take-up device for heating wire production is provided to improve the above problems.

[0010] The utility model is specifically as follows:

[0011] The cam is fixed with a support frame, and the cam is connected to the outer frame by bolts. A turntable is provided in the internal space of the cam and the outer frame. A rotating structure for driving the turntable to rotate is provided on the cam. Four strip openings are evenly opened on the turntable, and slides are slidably connected in the four strip openings. One end of the slide is rotatably connected to a connecting rod, and a connecting head is rotatably connected between the outer ends of the connecting rods. A bracket is fixedly connected to the outer wall of the bracket, and a telescopic cylinder is fixedly connected to the bracket. The outer end of the connecting head is fixedly connected to a bearing, and the shaft end of the telescopic cylinder is fixedly connected to the inner side wall of the inner ring of the bearing. The other end of the slide is fixedly connected to a support rod, and a reel is provided on the support rod. An air-drying guide structure is provided on the bottom plate.

[0012] As an optimal technical solution of the present invention, the rotating structure includes a ring gear fixed to the outer periphery of the turntable, a supporting plate is fixedly connected to the outer side wall of the stand, a rotating motor is fixedly connected to the upper end face of the supporting plate, and a driving end of the rotating motor is fixedly connected to a transmission gear meshing with the ring gear.

[0013] As an optimal technical solution of the present invention, the air-drying guide structure includes two symmetrical fixed plates fixed on the upper end faces of the base plate, a reciprocating screw rod is rotatably connected between the two fixed plates, a servo motor is fixedly connected to one of the fixed plates, the driving end of the servo motor is fixedly connected to the shaft end of the reciprocating screw rod, a movable seat is threadedly connected to the reciprocating screw rod, a guide rod is slidably connected to the movable seat, both ends of the guide rod are respectively fixedly connected to the fixed plates, a guide frame is fixedly connected to the upper end face of the movable seat, three upper guide wheels are evenly rotatably connected on the inner side wall of one side of the guide frame, a lower guide wheel is provided on the lower side of the center between two adjacent upper guide wheels, and the lower guide wheels are respectively rotatably connected to the guide frame.

[0014] As a preferred technical solution of the present invention, a vortex fan is fixedly connected to the other outer side wall of the guide frame, an air inlet is opened on the side wall of the guide frame close to the vortex fan, and a filter is fixedly connected in the air inlet.

[0015] As a preferred technical solution of the present invention, the upper end surface of the bottom plate is symmetrically and fixedly connected with two groups of vertical poles, and each group of vertical poles is rotatably connected with a bearing roller.

[0016] As a preferred technical solution of the present invention, a rubber pad is fixedly connected to the lower end surface of the bottom plate, and the lower surface of the rubber pad is provided with anti-slip grooves.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In the solution of the present utility model:

[0019] 1. The stand, outer frame, turntable, rotating structure, slide, connecting rod, connector, bracket, telescopic cylinder, bearing and support rod are arranged to realize the rapid replacement and fixation of the heating wire take-up reel. The degree of automation is high, the efficiency of the take-up is significantly improved, and the problem of the inconvenience of rapid replacement of the take-up reel in the existing technology is solved.

[0020] 2. The air-drying guide structure is set up to guide the heating wire for winding, ensuring the winding effect. The heating wire is transmitted in an S shape through the upper guide wheel and the lower guide wheel, and the water stains on the heating wire are dried by air cooling, which solves the problem of inconvenience in guiding the heating wire and inconvenience in drying the water stains on the heating wire in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0022] Figure 2 This is a schematic diagram of the structure from another perspective provided by the utility model;

[0023] Figure 3 A schematic diagram of the internal structure of the stand provided by the utility model;

[0024] Figure 4 A schematic structural diagram of the support rod and its connecting parts provided by the present invention;

[0025] Figure 5 This is a schematic diagram of the air-drying guide structure provided by the utility model;

[0026] Figure 6 This is a schematic diagram of the bottom structure provided by the utility model.

[0027] Indicated in the figure:

[0028] 1. Bottom plate; 2. Stand; 3. Outer frame; 4. Turntable; 5. Rotating structure; 501. Ring gear; 502. Loading plate; 503. Rotating motor; 504. Transmission gear; 6. Slide; 7. Connecting rod; 8. Connector; 9. Bracket; 10. Telescopic cylinder; 11. Bearing; 12. Strut; 13. Reel; 14. Air-drying guide structure; 1401. Fixed plate; 1402. Reciprocating screw; 1403. Servo motor; 1404. Moving seat; 1405. Guide rod; 1406. Guide frame; 1407. Upper guide wheel; 1408. Lower guide wheel; 1409. Eddy current fan; 1410. Filter; 15. Stand; 16. Loading roller; 17. Rubber pad. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6As shown, this embodiment proposes a wire taking-up device for heating wire production, including a base plate 1, a stand 2 is fixed on the upper end surface of the base plate 1, and the stand 2 is detachably connected to the outer frame 3 by bolts, a turntable 4 is provided in the internal space of the stand 2 and the outer frame 3, and a rotating structure 5 for driving the turntable 4 to rotate is provided on the stand 2, and four strip openings are evenly opened on the turntable 4, and slides 6 are slidably connected in the four strip openings, one end of the slide 6 is rotatably connected to a connecting rod 7, and a connecting head 8 is rotatably connected between the outer ends of the connecting rod 7, a bracket 9 is fixedly connected to the outer wall of the stand 2, a telescopic cylinder 10 is fixedly connected to the bracket 9, and the outer end of the connecting head 8 is fixedly connected to a bearing 11, and the shaft end of the telescopic cylinder 10 is fixedly connected to the inner side wall of the inner ring of the bearing 11, the other end of the slide 6 is fixedly connected to a support rod 12, and a reel 13 is provided on the support rod 12, and an air-drying guide structure 14 is provided on the base plate 1.

[0031] like Figure 1 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the rotating structure 5 includes a ring gear 501 fixed on the outer periphery of the turntable 4, a supporting plate 502 is fixedly connected to the outer side wall of the stand 2, the upper end face of the supporting plate 502 is fixedly connected to the rotating motor 503, and the driving end of the rotating motor 503 is fixedly connected to a transmission gear 504 meshing with the ring gear 501; by meshing the ring gear 501 fixed on the outer periphery of the turntable 4 with the transmission gear 504 driven by the rotating motor 503, a smooth rotation of the turntable 4 is achieved, which can ensure that the turntable 4 maintains a stable speed and direction during rotation, and provides a reliable power source for the uniform winding of the wire.

[0032] like Figure 1 and Figure 5As shown, as a preferred embodiment, on the basis of the above method, further, the air-drying guide structure 14 includes two fixed plates 1401 that are symmetrical and fixed on the upper end surface of the base plate 1, and a reciprocating screw rod 1402 is rotatably connected between the two fixed plates 1401, and a servo motor 1403 is fixedly connected to one of the fixed plates 1401, and the driving end of the servo motor 1403 is fixedly connected to the shaft end of the reciprocating screw rod 1402, and a movable seat 1404 is threadedly connected to the reciprocating screw rod 1402, and a guide rod 1405 is slidably connected in the movable seat 1404, and both ends of the guide rod 1405 are fixedly connected to the fixed plate 1401 respectively, and the upper end surface of the movable seat 1404 is fixedly connected to a guide frame 1406, and the guide frame 14 Three upper guide wheels 1407 are evenly connected to the inner wall of one side of 06, and a lower guide wheel 1408 is provided on the lower side of the center between two adjacent upper guide wheels 1407. The lower guide wheels 1408 are respectively connected to the guide frame 1406 for rotation; the reciprocating screw rod 1402 is driven to rotate by the servo motor 1403 to make the movable seat 1404 perform reciprocating linear motion, so that the guide frame 1406 can move back and forth along the direction of travel of the heating wire, thereby moving the upper guide wheel 1407 and the lower guide wheel 1408, and then guiding the heating wire. The upper guide wheel 1407 and the lower guide wheel 1408 can prevent the heating wire from deviating during the winding process, and can also increase the time the heating wire is in contact with the wind, thereby improving the air-drying effect.

[0033] like Figure 5 As shown, as a preferred embodiment, on the basis of the above method, further, a vortex fan 1409 is fixedly connected to the other outer wall of the guide frame 1406, and an air inlet is provided on the side wall of the guide frame 1406 close to the vortex fan 1409, and a filter 1410 is fixedly connected in the air inlet; the vortex fan 1409 blows air into the guide frame 1406 through the air inlet, thereby accelerating the drying process of the heating wire and ensuring that the surface of the wire is dry, which is convenient for subsequent processing and storage, and the filter 1410 can filter impurities in the air.

[0034] like Figure 1 and Figure 2 As shown, as a preferred embodiment, on the basis of the above method, further, the upper end surface of the base plate 1 is symmetrically and fixedly connected with two groups of vertical rods 15, and each group of vertical rods 15 is rotatably connected with a supporting roller 16; the supporting roller 16 can support the reel 13, thereby ensuring stability during winding.

[0035] like Figure 6 As shown, as a preferred embodiment, on the basis of the above method, further, the lower end surface of the base plate 1 is fixedly connected to a rubber pad 17, and the lower surface of the rubber pad 17 is provided with anti-slip grooves; the friction with the ground is increased to prevent the equipment from sliding or shifting during operation, thereby ensuring the stability and safety of the entire winding process.

[0036] Specifically, when the winding device for producing the heating wire is working / in use: first, the reel 13 is installed on the support rod 12, and then the telescopic cylinder 10 is started to drive the bearing 11 and the connector 8 to move, and then the connecting rod 7 and the slide 6 are driven to move, so that the support rod 12 moves to tighten the inner ring of the reel 13, and then the heating wire passes through the upper guide wheel 1407 and the lower guide wheel 1408 in sequence and is connected to the reel 13, and then the rotating motor 503 is started to rotate the transmission gear 504, and the rotation of the transmission gear 504 drives the gear ring 501 and the turntable 4 to rotate, and the rotation of the turntable 4 drives the support rod 12 to rotate, so that the reel 13 rotates, thereby winding the heating wire, and starting the vortex fan 1409 when winding the wire provides strong wind support for the air-drying process, accelerates the evaporation of moisture on the surface of the wire, and ensures the winding effect.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A wire take-up device for producing heating wires, comprising a bottom plate (1), characterized in that: A stand (2) is fixed to the upper end surface of the bottom plate (1), and the stand (2) is detachably connected to the outer frame (3) by bolts. A turntable (4) is provided in the internal space of the stand (2) and the outer frame (3), and a rotating structure (5) for driving the turntable (4) to rotate is provided on the stand (2). Four strip-shaped openings are evenly opened on the turntable (4), and a slide (6) is slidably connected to each of the four strip-shaped openings. One end of each slide (6) is rotatably connected to a connecting rod (7), and the outer end of the connecting rod (7) is connected to the outer end of the connecting rod (7). A connecting head (8) is rotatably connected therebetween, a bracket (9) is fixedly connected to the outer wall of the stand (2), a telescopic cylinder (10) is fixedly connected to the bracket (9), the outer end of the connecting head (8) is fixedly connected to a bearing (11), the shaft end of the telescopic cylinder (10) is fixedly connected to the inner wall of the inner ring of the bearing (11), the other end of each of the slide seats (6) is fixedly connected to a support rod (12), a reel (13) is provided on the support rod (12), and an air-drying guide structure (14) is provided on the bottom plate (1); The air-drying guide structure (14) comprises two symmetrical fixed plates (1401) fixed to the upper end surface of the bottom plate (1), a reciprocating screw (1402) is rotatably connected between the two fixed plates (1401), a servo motor (1403) is fixedly connected to one of the fixed plates (1401), a driving end of the servo motor (1403) is fixedly connected to the shaft end of the reciprocating screw (1402), a movable seat (1404) is threadedly connected to the reciprocating screw (1402), and the movable seat (1404) is fixedly connected to the reciprocating screw (1402). 4) A guide rod (1405) is connected to the inner sliding connection, and both ends of the guide rod (1405) are fixedly connected to the fixed plate (1401), and the upper end surface of the movable seat (1404) is fixedly connected to the guide frame (1406), and three upper guide wheels (1407) are evenly connected to the inner side wall of one side of the guide frame (1406) for rotation, and a lower guide wheel (1408) is provided on the lower side of the center between two adjacent upper guide wheels (1407), and the lower guide wheels (1408) are respectively connected to the guide frame (1406) for rotation; A vortex fan (1409) is fixedly connected to the other outer side wall of the guide frame (1406), and an air inlet is provided on the side wall of the guide frame (1406) close to the vortex fan (1409), and a filter (1410) is fixedly connected inside the air inlet.

2. A wire take-up device for producing heating wires according to claim 1, characterized in that: The rotating structure (5) comprises a gear ring (501) fixed to the outer periphery of the turntable (4); a supporting plate (502) is fixedly connected to the outer side wall of the stand (2); a rotating motor (503) is fixedly connected to the upper end surface of the supporting plate (502); and a driving end of the rotating motor (503) is fixedly connected to a transmission gear (504) meshing with the gear ring (501).

3. A wire take-up device for producing heating wires according to claim 1, characterized in that: The upper end surface of the bottom plate (1) is symmetrically and fixedly connected to two groups of vertical rods (15), and a bearing roller (16) is rotatably connected between each group of vertical rods (15).

4. A wire take-up device for producing heating wires according to claim 1, characterized in that: A rubber pad (17) is fixedly connected to the lower end surface of the bottom plate (1), and the lower surface of the rubber pad (17) is provided with anti-slip grooves.