Multi-edge feeding flour belt forming machine
Through the combined structure of polygonal feeding roller, axial groove roller and anti-stick support roller, the problems of unsmooth feeding and adhesion of high-added dough are solved, the gluten network is improved, and efficient and stable belt forming is achieved.
Patent Information
- Application Number
- CN202422730395.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing dough feeding of dough in high-added water is not smooth, dough accumulation and adhesion with the equipment, especially for dough with a moisture content of ≥36%, which affects the forming speed and quality.
The combined structure of polygonal feeding roller, axial groove roller and anti-stick support roller is adopted. Through the extrusion of polygonal feeding roller and the rolling pressure of axial groove roller, combined with the food-grade polygonal tetrafluoroethylene anti-stick material layer, the gluten network structure is improved, prevented adhesion, and stable feeding and compaction are achieved.
Improve the forming stability and quality of high-water dough, avoid dough accumulation and adhesion, and improve the forming speed and quality of the belt.
Smart Images
Figure CN223247417U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of food processing technology and equipment, and more specifically relates to a multi-edge feeding noodle belt forming machine, which is used for the noodle belt forming stage of high-water-added noodle product processing. Background Art
[0002] Dough sheet forming is a crucial step in noodle processing. After kneading, the gluten network in the dough is dispersed and unevenly distributed, and the starch granules become loose after absorbing water and swelling. Therefore, the dough's plasticity, viscoelasticity, and extensibility are not yet fully developed. Only by applying pressure can the scattered gluten and starch particles in the dough be consolidated and the loose dough be rolled into a sheet with a fine, tight network.
[0003] Existing dough sheet forming equipment is generally designed for dough with a moisture content of less than 35%. For dough with a moisture content of 36% or higher, the dough sheet forming process suffers from poor feeding and dough accumulation in front of the rollers. This can cause the dough sheet to stick to the equipment during forming, leading to increased accumulation of dough sheets, which not only slows down forming but also affects the quality of the dough sheet. Furthermore, my country currently lacks dough sheet forming equipment suitable for high-water-added dough, with similar equipment only available in Japan. Utility Model Content
[0004] In response to the problems of poor feeding, dough accumulation, and adhesion between the dough and the equipment during the dough band forming process in traditional dough band forming equipment, the utility model provides a multi-edge feeding dough band forming machine. While solving the above problems, it also improves the gluten network structure in the dough band, promotes the elasticity and tensile strength of the gluten network, and improves the compaction and forming quality of the dough band.
[0005] The technical solutions adopted are as follows:
[0006] A multi-faceted feeding noodle strip forming machine, the forming machine includes a frame and a driving device arranged on the frame, and a multi-faceted feeding roller, an axial grooved roller and an anti-sticking support roller arranged in parallel and transversely, the multi-faceted feeding roller, the axial grooved roller and the anti-sticking support roller are drivingly connected to the driving device; the multi-faceted feeding roller is a multi-faceted columnar structure, the roller surface of the axial grooved roller is provided with a plurality of rectangular grooves extending along its axial direction, the anti-sticking support roller is a cylindrical roller with a smooth surface, the multi-faceted feeding roller and the anti-sticking support roller are arranged on the same side of the axial grooved roller, the anti-sticking support roller is arranged below the multi-faceted feeding roller, and a rolling channel for the noodle strip to pass through is formed between the multi-faceted feeding roller, the axial grooved roller and the anti-sticking support roller.
[0007] Preferably, the multi-faceted feeding roller is a transversely arranged hexagonal prism.
[0008] Furthermore, the multi-edge feeding roller and the anti-sticking support roller rotate in the same direction, and the rotation direction of the axial grooved roller is opposite to that of the multi-edge feeding roller.
[0009] Preferably, the linear speeds of the axial grooved roller and the anti-sticking support roller are consistent, and the linear speed of the multi-ribbed feeding roller is higher than the linear speed of the axial grooved roller.
[0010] Furthermore, the surfaces of the multi-edge feeding roller, the axial grooved roller and the anti-sticking support roller are coated with a food-grade polytetrafluoroethylene anti-sticking material layer.
[0011] Furthermore, a speed encoder is installed at one end of the anti-sticking support roller for transmitting the collected speed signal to the equipment in the subsequent process.
[0012] Furthermore, a feeding flour hopper is installed on the frame.
[0013] The technical solution of this utility model has the following advantages:
[0014] A. The utility model adopts multi-faceted roller dough guidance, axial grooved roller rolling, anti-sticking support roller auxiliary technology and dough roller anti-sticking technology to replace the traditional smooth-surface pressure roller to form a combination roller including a hexagonal feeding roller, an axial grooved roller and an anti-sticking support roller. The high-moisture dough is fed by the hexagonal feeding roller, and the surface groove pattern of the axial grooved roller can increase the friction between the dough and the dough. At the same time, the dough is kneaded and compacted to improve the gluten network structure in the dough strip. The anti-sticking support roller plays a supporting role in the dough strip calendering and forming process. Under the joint action of the three rollers, the high-moisture dough makes the feeding, compacting and forming process of the dough strip more stable and smooth, avoiding dough accumulation.
[0015] B. The outer layer of all dough rollers in the present invention is made of food-grade polytetrafluoroethylene anti-stick material layer, which effectively solves the problem of adhesion between the dough belt and the equipment during the feeding and forming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the present invention, the following will briefly introduce the drawings required for use in the specific implementation methods. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the dough strip forming machine provided by the utility model;
[0018] Figure 2 This is a working principle diagram of the dough strip forming machine provided by the utility model.
[0019] The symbols provided in the figure are explained as follows:
[0020] 1-frame; 2-drive unit; 3-polygonal feed roller; 4-axial groove roller, 41-rectangular groove
[0021] 5-anti-stick support roller; 6-dough belt; 7-speed encoder; a-rolling channel; 8-dough. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figure 1 and Figure 2 As shown, the present invention provides a multi-faceted feeding dough sheet forming machine, comprising a frame 1, a drive device 2 mounted on the frame 1, and a multi-faceted feeding roller 3, an axial grooved roller 4, and an anti-sticking support roller 5 arranged in parallel and transverse directions. The multi-faceted feeding roller 3, the axial grooved roller 4, and the anti-sticking support roller 5 are connected to the drive device 2 in a driving manner. The multi-faceted feeding roller 3 is a polygonal columnar structure, and the axial grooved roller 4 has a plurality of rectangular grooves 41 extending along its axial direction on its roller surface. The anti-sticking support roller 5 is a smooth cylindrical roller. The multi-faceted feeding roller 3 and the anti-sticking support roller 5 are mounted on the same side of the axial grooved roller 4, and the anti-sticking support roller 5 is mounted below the multi-faceted feeding roller 3. A rolling channel a is formed between the multi-faceted feeding roller 3, the axial grooved roller 4, and the anti-sticking support roller 5 for the passage of dough sheet 6. Dough 8 enters the rolling channel a from the feed end and is formed into a dough sheet after passing through the rolling channel. The preferred multi-faceted feeding roller 3 of the present invention is a hexagonal prism arranged horizontally, and the six edges and corners extrude and rotate the dough to make the feeding and forming process more stable and smooth. Of course, the multi-faceted feeding roller 3 can also be a pentagonal prism or other structure, which will not be repeated here.
[0024] The axial grooved roller 4 used in the present invention has a plurality of rectangular grooves evenly distributed along the axial direction, and the diameter is preferably 260 mm. When the axial grooved roller 4 rotates, the dough 8 is rolled and fed to form a dough strip 6 with a single-sided transverse groove pattern, which satisfies a better compaction effect.
[0025] The anti-sticking support roller is preferably a cylindrical roller with a smooth surface and a diameter of preferably 160 mm, which plays a supporting role similar to a rolling platform when the dough is rolled. Figure 2As shown, the multi-ribbed feed roller 3 and the anti-sticking support roller 5 rotate counterclockwise, while the axial grooved roller 4 rotates clockwise. The three rollers are controlled by the same drive unit 2. The linear speeds of the axial grooved roller and the anti-sticking support roller remain consistent, while the hexagonal feed roller increases its linear speed proportionally to compact the feed.
[0026] The utility model combines a multi-edge feeding roller, an axial grooved roller and an anti-sticking support roller as a set. The rotation speed is determined by the set initial frequency according to the production capacity demand, and the start and stop are determined by judging the material level in the feeding hopper (not shown in the figure); in addition, a speed encoder 7 is installed on one side of the anti-sticking support roller, and the speed encoder 7 transmits the signal to the equipment in the subsequent process.
[0027] As a further preferred embodiment of the present invention, the surfaces of the multi-ribbed feeding roller 3, the axial grooved roller 4 and the anti-sticking support roller 5 are coated with a food-grade polytetrafluoroethylene anti-sticking material layer, which is suitable for dough strip forming with a dough moisture content of >36%, and the sheet thickness is: 20-60mm.
[0028] The high-water dough 8 enters from the feeding hopper on the top of the multi-edge feeding noodle belt forming machine, and is fed, compacted and formed into a noodle belt under the joint action of the combination roller. The applicable noodle belt thickness is 20-60mm, for example, a noodle belt with a forming thickness of 52mm.
[0029] Any matters not described in this utility model are applicable to the prior art.
[0030] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A multi-faceted feeding noodle strip forming machine, characterized in that: The forming machine comprises a frame (1) and a driving device (2) arranged on the frame (1), and a multi-faceted feeding roller (3), an axial grooved roller (4) and an anti-sticking support roller (5) arranged in parallel and transverse directions, wherein the multi-faceted feeding roller (3), the axial grooved roller (4) and the anti-sticking support roller (5) are connected to the driving device (2) in a driving manner; the multi-faceted feeding roller (3) is a multi-faceted columnar structure, the roller surface of the axial grooved roller (4) is provided with a plurality of rectangular grooves (41) extending along its axial direction, the anti-sticking support roller (5) is a cylindrical roller with a smooth surface, the multi-faceted feeding roller (3) and the anti-sticking support roller (5) are arranged on the same side of the axial grooved roller (4), the anti-sticking support roller (5) is arranged below the multi-faceted feeding roller (3), and a rolling channel (a) for the dough strip (6) to pass through is formed between the multi-faceted feeding roller (3), the axial grooved roller (4) and the anti-sticking support roller (5).
2. The multi-edge feeding noodle belt forming machine according to claim 1, characterized in that: The multi-faceted feeding roller (3) is a hexagonal prism arranged transversely.
3. The multi-edge feeding noodle belt forming machine according to claim 2, characterized in that: The multi-edge feeding roller (3) and the anti-sticking support roller (5) rotate in the same direction, and the rotation direction of the axial grooved roller (4) is opposite to that of the multi-edge feeding roller (3).
4. The multi-edge feeding noodle belt forming machine according to claim 3, characterized in that: The linear speeds of the axial grooved roller (4) and the anti-sticking support roller (5) are consistent, and the linear speed of the multi-edge feeding roller (3) is higher than the linear speed of the axial grooved roller (4).
5. The multi-edge feeding noodle belt forming machine according to claim 1, characterized in that: The surfaces of the multi-edge feeding roller (3), the axial grooved roller (4) and the anti-sticking support roller (5) are coated with a food-grade polytetrafluoroethylene anti-sticking material layer.
6. The multi-edge feeding noodle belt forming machine according to claim 1, characterized in that: A rotation speed encoder (7) is installed at one end of the anti-sticking support roller (5) for transmitting the collected speed signal to the equipment in the subsequent process.
7. The multi-edge feeding noodle strip forming machine according to any one of claims 1 to 6, characterized in that: A feeding flour hopper is installed on the frame (1).