Efficient gas dust remover

Through the combined design of the filter assembly, pneumatic pressure assembly and vibrating screen drop assembly, the problem of particulate accumulation in traditional dust collectors is solved, efficient automatic cleaning is achieved, and maintenance costs and downtime are reduced.

CN223249004UActive Publication Date: 2025-08-22HUBEI YUZHOU METAL PROD CO LTD
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Patent Information

Application Number
CN202422417601.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The accumulation of particulate matter on the filter screen in a high dust environment in traditional gas dust collectors leads to reduced dust removal efficiency, and cleaning relies on manual or reverse airflow flush to increase cost and downtime.

Method used

The combination of filter components, air pressure components and vibrating screen dropping components is adopted to shock particles through the vibration effect of the vibrating screen dropping components, combining the airflow disturbance of the air pressure components and stabilizing the air intake to achieve automatic cleaning function.

Benefits of technology

It improves dust removal efficiency, reduces dependence on manual cleaning, reduces maintenance costs and equipment downtime, and enhances the automatic cleaning ability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient gas dust remover, which relates to a gas dust remover and comprises a tank body, a filter component fixedly connected to the inner wall of the tank body, an air pressure component fixedly connected to the top end of the filter component, and a vibration screening component fixedly connected to the outer side of the air pressure component. One end of the fixed column is fixedly connected with a sliding rod, the outer side of the sliding rod is slidably connected with a connecting column, and the two sides of the connecting column are fixedly connected with springs I. According to the design, airflow guiding and vibration are combined, so that the problem that the efficiency of a traditional dust remover is reduced due to particulate matter accumulation in a high-dust environment is effectively solved; and the automatic cleaning capability of the system is enhanced. Specifically, particulate matters on the filter screen and other components can be automatically removed, so that the condition that frequent shutdown is needed for manual cleaning is reduced.
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Description

Technical Field

[0001] The utility model relates to a gas dust collector, in particular to a high-efficiency gas dust collector. Background Art

[0002] Gas dust collector, commonly known as industrial dust collector or air filtration equipment, is a device specially designed to remove solid particles and other pollutants from gases. It is widely used in industrial production processes, especially in factories and processes that generate large amounts of smoke, dust or exhaust gas.

[0003] However, in actual use, some shortcomings remain. For example, in environments with high dust concentrations, particulate matter quickly accumulates on the filter, significantly reducing dust removal efficiency. Traditional cleaning methods often rely on manual operation or the use of reverse airflow for flushing, which not only requires frequent equipment shutdowns for maintenance but also increases operating costs.

[0004] Therefore, the utility model provides a high-efficiency gas dust collector. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and provide a high-efficiency gas dust collector.

[0006] In order to achieve the above object, the utility model adopts the following technical solution: a high-efficiency gas dust collector, comprising a tank body, the inner wall of the tank body is fixedly connected to a filter assembly, the top of the filter assembly is fixedly connected to a pneumatic assembly, and the outer side of the pneumatic assembly is fixedly connected to a vibrating screen assembly;

[0007] The vibrating screen drop assembly includes a fixed column, one end of the fixed column is fixedly connected to a sliding rod, the outer side of the sliding rod is slidably connected to a connecting column, both sides of the connecting column are fixedly connected to a spring 1, the outer side of the connecting column is rotatably connected to a telescopic column, the outer side of the telescopic column is slidably connected to the fixed rod, and the inside of the fixed rod is fixedly connected to a spring 2.

[0008] As a preferred embodiment, the filter assembly includes a mounting ring, the bottom end of the mounting ring is fixedly connected to the tank body, the top end of the mounting ring is slidably connected to a filter screen, and the top end of the filter screen is fixedly connected to a sealing ring.

[0009] The technical effect of adopting the above technical solution is: through the vibration of the vibrating screen assembly, the particles on the filter assembly can be effectively shaken off, thereby reducing the accumulation of particles on the filter net, improving the dust removal efficiency, reducing dependence on manual cleaning, and reducing maintenance costs and equipment downtime.

[0010] As a preferred embodiment, the pneumatic assembly includes an air intake sliding column, the outer side of the air intake sliding column is slidingly connected to the tank body, the four inner corners of the air intake sliding column are fixedly connected to spoilers, and the top of the air intake sliding column is fixedly connected to an intake pipe.

[0011] The technical effect of adopting the above technical solution is that during operation, appropriate displacement adjustment can be made according to the changes in air pressure, so as to maintain the best air intake effect. The spoilers fixed at the four internal corners can effectively disperse and guide the incoming airflow, reduce the direct impact of the airflow on the tank wall, and thus reduce noise and vibration.

[0012] As a preferred embodiment, the outer side of the fixing rod is fixedly connected to the tank body.

[0013] The technical effect of adopting the above technical solution is to ensure that the jitter can be transmitted to the filter.

[0014] As a preferred embodiment, one end of the fixing column is fixedly connected to the outer side of the intake sliding column.

[0015] The technical effect of adopting the above technical solution is to ensure stability during the shaking process.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are:

[0017] The utility model provides a filter assembly, an air pressure assembly, and a vibrating screen assembly structure. When the airflow enters, it passes through the spoiler to generate disturbances, driving the vibration of the internal components and the gas distribution, ultimately achieving the automatic cleaning function inside the dust collector. The air intake pipe ensures that the external airflow can continuously and stably enter the interior of the device. This design, by combining airflow guidance with vibration, not only effectively solves the problem of reduced efficiency caused by the accumulation of particulate matter in traditional dust collectors in high-dust environments, but also enhances the system's automatic cleaning capabilities. Specifically, particulate matter on the filter and other components can be automatically removed, thereby reducing the need for frequent shutdowns for manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a high-efficiency gas dust collector provided by the utility model;

[0019] Figure 2 A schematic diagram of the structure of a filter assembly of a high-efficiency gas dust collector provided by the utility model;

[0020] Figure 3 A schematic diagram of the structure of an air pressure component of a high-efficiency gas dust collector provided by the utility model;

[0021] Figure 4This is a schematic structural diagram of a vibrating screen assembly of a high-efficiency gas dust collector provided by the utility model.

[0022] Legend:

[0023] 1. Tank body;

[0024] 2. Filter assembly; 21. Mounting ring; 22. Filter screen; 23. Sealing ring;

[0025] 3. Air pressure assembly; 31. Intake sliding column; 32. Spoiler; 33. Intake pipe;

[0026] 4. Vibrating screen drop assembly; 41. Fixed column; 42. Sliding rod; 43. Connecting column; 44. Spring 1; 45. Telescopic column; 46. Fixed rod; 47. Spring 2. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] like Figures 1-4 As shown, this embodiment provides a technical solution: a high-efficiency gas dust collector, comprising a tank body 1, a filter assembly 2 fixedly connected to the inner wall of the tank body 1, a pneumatic assembly 3 fixedly connected to the top of the filter assembly 2, and a vibrating screen assembly 4 fixedly connected to the outer side of the pneumatic assembly 3;

[0029] The vibrating screen falling assembly 4 includes a fixed column 41, one end of the fixed column 41 is fixedly connected to a sliding rod 42, and the outer side of the sliding rod 42 is slidably connected to a connecting column 43, and both sides of the connecting column 43 are fixedly connected to a spring 1 44, and the end of the spring 1 44 away from the connecting column 43 is fixedly connected to the fixed column 41, and the outer side of the connecting column 43 is rotatably connected to a telescopic column 45, and the outer side of the telescopic column 45 is slidably connected to a fixed rod 46, and the outer side of the fixed rod 46 is fixedly connected to the tank body 1, and the inside of the fixed rod 46 is fixedly connected to a spring 2 47. The fixed column 41 provides a stable support so that other components can move and work around it. The design of the sliding rod 42 allows the connecting column 43 to slide freely on its outer side. This sliding connection provides a flexible movement space to ensure that the component can move smoothly during the vibration process and avoid mechanical jamming caused by vibration. The connecting column 43 moves through the sliding rod 42, and the spring 1 44 fixedly connected on both sides plays a role in work. The key buffering and reset function is that one end of the spring 1 44 is fixed on the connecting column 43, and the other end is fixed on the fixed column 41. This structural design ensures that the connecting column 43 can maintain elastic displacement under the action of the spring during the vibration process. Through the rebound force of the spring, the connecting column 43 can continue to shake after completing the screening action, ensuring that the system can operate continuously without stagnation. The telescopic column 45 can be telescoped and adjusted according to the changes in vibration intensity during operation, ensuring that the equipment can maintain the ideal vibration amplitude and frequency under different working conditions. The fixed rod 46 is installed on the tank body 1 through a fixed structure. The fixed rod 46 provides stability for the entire vibrating screen drop assembly 4 during vibration, ensuring that the assembly will not be positionally offset or loosened during the vibration transmission process, maintaining the accuracy of the vibration direction and force. At the same time, a spring 2 47 is fixedly connected to the inside of the fixed rod 46. The role of the spring 2 47 in the structure is similar to that of the spring 1 44, providing additional repeated and continuous reset capabilities.

[0030] Furthermore, Figure 1-Figure 2As shown: the filter assembly 2 includes a mounting ring 21, the bottom end of the mounting ring 21 is fixedly connected to the tank body 1, the top end of the mounting ring 21 is slidably connected to the filter screen 22, and the top end of the filter screen 22 is fixedly connected to the sealing ring 23. The design of the mounting ring 21 ensures that the filter assembly 2 is firmly fixed in the tank body 1, can bear the weight of the entire filter system, and maintain its stability during operation. At the same time, the bottom end of the mounting ring 21 is firmly connected to the tank body 1, ensuring that the entire filter assembly 2 can withstand the impact of airflow and the force of the vibrating screen drop assembly 4 without loosening or displacement. The filter screen 22 is a core component for capturing solid particles in the gas. The sliding connection design with the mounting ring 21 makes the filter screen 22 flexible to install and disassemble. This sliding connection is not only convenient for quick replacement or cleaning of the filter screen 22 during maintenance, but also When the equipment is running, the filter screen 22 can be allowed to produce a slight displacement under the action of the vibrating screen drop assembly 4, further enhancing its self-cleaning effect. In addition, the sliding design of the filter screen 22 helps to ensure that the airflow can pass smoothly while reducing the accumulation of particulate matter on the mesh surface. The sealing ring 23 serves as the sealing part of the filter assembly 2 to ensure that the upper end of the filter screen 22 can be isolated from the external environment to prevent unfiltered gas from leaking from the top. The fixed connection design of the sealing ring 23 ensures the stability of the filter screen 22 and can effectively withstand the impact of vibration and airflow, ensuring that the filter screen 22 always maintains a good sealing state when the dust collector is running. In addition, the use of the sealing ring 23 further improves the airtightness of the equipment, preventing particulate matter in the gas from escaping to the external environment without treatment, thereby improving the dust removal efficiency and environmental protection effect.

[0031] Furthermore, Figure 1-Figure 3 As shown: the pneumatic assembly 3 includes an air intake sliding column 31, one end of the fixed column 41 is fixedly connected to the outer side of the air intake sliding column 31, the outer side of the air intake sliding column 31 is slidably connected to the tank body 1, and the four internal corners of the air intake sliding column 31 are fixedly connected with spoilers 32, and the top of the air intake sliding column 31 is fixedly connected with an air intake pipe 33. By sliding, the air intake sliding column 31 can move up and down or horizontally within a certain range according to work requirements. Secondly, the design of the spoiler 32 enables the gas to generate a downward force when passing through the spoiler 32 when entering the interior, thereby driving the movement of the vibrating screen drop assembly 4, and through the air intake pipe 33, the external airflow can continuously and stably enter the device.

[0032] Working principle:

[0033] like Figures 1-4 As shown:

[0034] During use: external gas enters the air pressure component 3 through the air intake pipe 33. When the gas passes through the air intake sliding column 31, the spoiler 32 causes the gas to generate downward power, thereby increasing the contact area between the gas and the filter 22 and improving the filtration efficiency. When the gas passes through the filter 22, the solid particles are effectively intercepted, and the clean gas continues to flow upward through the filter 22. At this time, the air pressure in the air pressure component 3 acts on the vibrating screen drop component 4. Due to the design of the vibrating screen drop component 4, the connecting column 43 vibrates under the action of external force. Spring 1 44 and spring 2 47 play a role of buffering and resetting during the vibration process, ensuring that the vibrating screen drop component 4 can continue to work repeatedly. The vibration action of the vibrating screen drop component 4 causes the solid particles attached to the filter 22 to gradually loosen during the vibration process and fall into the collection area at the bottom of the tank body 1.

[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A high-efficiency gas dust collector, comprising a tank body (1), characterized in that: The inner wall of the tank body (1) is fixedly connected to a filter assembly (2), the top of the filter assembly (2) is fixedly connected to an air pressure assembly (3), and the outer side of the air pressure assembly (3) is fixedly connected to a vibrating screen drop assembly (4); The vibrating screen drop assembly (4) includes a fixed column (41), one end of the fixed column (41) is fixedly connected to a sliding rod (42), the outer side of the sliding rod (42) is slidably connected to a connecting column (43), both sides of the connecting column (43) are fixedly connected to a spring 1 (44), the outer side of the connecting column (43) is rotatably connected to a telescopic column (45), the outer side of the telescopic column (45) is slidably connected to a fixed column (46), and the interior of the fixed column (46) is fixedly connected to a spring 2 (47).

2. A high-efficiency gas dust collector according to claim 1, characterized in that: The filter assembly (2) comprises a mounting ring (21), the bottom end of the mounting ring (21) is fixedly connected to the tank body (1), the top end of the mounting ring (21) is slidably connected to a filter screen (22), and the top end of the filter screen (22) is fixedly connected to a sealing ring (23).

3. A high-efficiency gas dust collector according to claim 1, characterized in that: The air pressure assembly (3) includes an air intake sliding column (31), the outer side of the air intake sliding column (31) is slidably connected to the tank body (1), the four inner corners of the air intake sliding column (31) are fixedly connected to spoilers (32), and the top end of the air intake sliding column (31) is fixedly connected to an air intake pipe (33).

4. A high-efficiency gas dust collector according to claim 1, characterized in that: One end of the spring (44) away from the connecting post (43) is fixedly connected to the fixing post (41).

5. The high-efficiency gas dust collector according to claim 1, characterized in that: The outer side of the fixing rod (46) is fixedly connected to the tank body (1).

6. A high-efficiency gas dust collector according to claim 3, characterized in that: One end of the fixed column (41) is fixedly connected to the outer side of the intake sliding column (31).