Oil seed screening device for tea oil processing

By designing an oilseed screening device for tea oil processing, dual screening and automated control are adopted, the problems of insufficient single screening effect and inconvenient discharge are solved, and screening efficiency and safety are improved.

CN223249869UActive Publication Date: 2025-08-22HUBEI HUANGPAOSHAN GREEN PROD
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Patent Information

Application Number
CN202422158007.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-22
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing oilseed screening device for tea oil processing only performs a single screening, resulting in insufficient screening effect and lack of effective reminder functions when discharged, which affects use.

Method used

An oilseed screening device including a transmission chamber, a screening chamber, a screw conveyor rod and a weighing sensor is designed. The double screening of oilseeds is achieved through a motor-driven reciprocating screw and a transmission belt, and automatic discharge control is achieved using a PLC controller and an acousto-optical alarm.

Benefits of technology

Improve the screening effect, avoid material discharge blockage, reduce production costs, and achieve automated operation and safety improvement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oilseed screening device for tea oil processing, which comprises a main body, a screening cavity is arranged in the main body, a second collecting cavity is arranged below the screening cavity, a first collecting cavity is arranged on one side of the second collecting cavity, and the first collecting cavity is communicated with the screening cavity. A feeding opening is formed in the upper end of the main body, the feeding opening communicates with the screening cavity, the transmission cavity is formed in one side of the interior of the main body, the transmission cavity communicates with the screening cavity, a second rotating shaft is rotationally arranged on the lower side of the interior of the transmission cavity, one end of the second rotating shaft extends into the screening cavity, and the other end of the second rotating shaft extends into the screening cavity. And a first rotating shaft is arranged above the second rotating shaft. According to the oilseed screening device for tea oil processing, secondary screening can be conducted on oilseeds, large or small oilseeds can be screened out, the screening effect is guaranteed, meanwhile, the collecting condition does not need to be manually observed all the time, and using is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea oil processing, in particular to an oil seed screening device used for tea oil processing. Background Art

[0002] Tea oil processing, that is, the extraction process of camellia oil, is a traditional and complex process. Its raw materials mainly come from wild tea seeds in the mountains. After these tea seeds are carefully selected, they must first be dried and stir-fried and dried to remove excess moisture and retain the aroma. Then, the tea seeds are crushed into powder and further steamed to make them cooked. Next, the steamed tea seed powder is pressed into tea oil cakes. This step requires delicate operation to ensure the firmness of the tea cakes. Finally, the oil in the tea oil cakes is slowly squeezed out using traditional extrusion methods to form precious camellia oil. The entire processing process does not add any chemical materials, retaining the natural nutrients of camellia oil, such as tea polyphenols and camellia glycosides, which have significant cholesterol-lowering and anti-cancer effects. The use of oilseed screening equipment can improve screening efficiency and provide high-quality raw materials for subsequent oilseed processing.

[0003] The existing Chinese patent with announcement number CN216460021U discloses a raw material screening device for tea seed oil processing, including a screening shell, a sound insulation cover and a square frame. The front and back of the screening shell are provided with strip grooves, and the two strip grooves are movably connected to the two sides of the square frame respectively. A screening net is installed inside the square frame, and the top of the square frame is fixedly connected to the sound insulation cover. One side of the top of the sound insulation cover is fixedly connected to a slag discharge channel, one end of the slag discharge channel is fixedly connected to a filter cartridge, and the other side of the top of the sound insulation cover is fixedly connected to a feed channel. Dust covers are installed on the front and back of the screening shell.

[0004] Although the above scheme improves work efficiency, reduces labor intensity and is easy to use, the device only performs a single screening, resulting in insufficient screening effect. At the same time, the device lacks an effective reminder function when discharging oil seeds, resulting in the operator being unable to determine whether discharge is required. Therefore, it does not meet existing needs. In this regard, we propose an oil seed screening device for tea oil processing. Utility Model Content

[0005] The purpose of the present utility model is to provide an oil seed screening device for tea oil processing, so as to solve the problems in that the oil seed screening device proposed in the above background technology only performs a single screening, resulting in insufficient screening effect and lacks a reminder function during discharge, which affects use.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an oil seed screening device for tea oil processing, comprising a main body, a screening chamber is provided inside the main body, a second collecting chamber is provided below the screening chamber, a first collecting chamber is provided on one side of the second collecting chamber, and the first collecting chamber is communicated with the screening chamber, and a feed port is provided at the upper end of the main body, and the feed port is communicated with the screening chamber;

[0007] The invention also includes a transmission chamber, which is opened on one side of the interior of the main body, and the transmission chamber is connected to the screening chamber, a second rotating shaft is rotatably provided on the lower side of the interior of the transmission chamber, and one end of the second rotating shaft extends into the interior of the screening chamber, a first rotating shaft is provided above the second rotating shaft, a reciprocating screw is provided at one end of the first rotating shaft, and the reciprocating screw is rotatably connected to the transmission chamber, an external thread of the reciprocating screw is connected to a movable plate, one end of the movable plate is provided with a connecting rod, a first screening plate is provided on the upper side of the interior of the screening chamber, and the first screening plate is connected to the connecting rod;

[0008] It also includes a spiral conveying rod, which is rotatably arranged on the lower side of the screening chamber, one end of the spiral conveying rod is connected to the end of the second rotating shaft located inside the screening chamber, and a second screening plate is arranged below the spiral conveying rod;

[0009] It also includes a weighing sensor, which is installed at the lower end of the first collecting cavity. A collection box is provided at the upper end of the weighing sensor, and the collection box is in contact with the weighing sensor.

[0010] Preferably, a motor is provided on one side of the transmission cavity, and the output end of the motor is connected to the first rotating shaft via a coupling.

[0011] Preferably, one end of the second rotating shaft located inside the transmission cavity is connected to the first rotating shaft via a transmission belt.

[0012] Preferably, a PLC controller is installed on one side of the front end of the main body, the output end of the PLC controller is electrically connected to the input end of the motor, the input end of the PLC controller is electrically connected to the output end of the weighing sensor, and an audible and visual alarm is installed on one side of the upper end of the main body, and the input end of the audible and visual alarm is electrically connected to the output end of the PLC controller.

[0013] Preferably, a first guide rod is welded to the upper side of the interior of the transmission cavity, the first guide rod passes through the movable plate, and the first guide rod is in sliding engagement with the movable plate.

[0014] Preferably, second guide rods are provided at the front and rear sides of the first screening plate, and the second guide rods are welded and fixed to the screening cavity. A slider is provided at the front end of the first screening plate, and the second guide rods pass through the slider, and the second guide rods are slidably fitted with the slider.

[0015] Preferably, revolving doors are installed on both sides of the main body.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The utility model has a transmission on one side of the main body. When the motor is started, the movable plate can be moved back and forth, so that the first screening plate can be moved synchronously through the connection of the connecting rod, thereby realizing the screening of oil seeds and screening out larger oil seeds. At the same time, when the oil seeds after the first screening enter the lower side of the screening chamber, the spiral conveying rod will spirally convey them. During the conveying, they can be screened for the second time through the second screening plate below to screen out smaller oil seeds, thereby improving the screening effect. At the same time, the spiral conveying can avoid blockage during discharging, thereby improving practicality.

[0018] 2. The utility model installs a weighing sensor at the lower end of the first collecting chamber. When the oil seeds are spirally conveyed to the first collecting chamber, they will fall into the collecting box. The weighing sensor will weigh the collecting box and transmit the weighing data to the PLC controller. The operator can input the standard value in advance. When the standard value of the discharge is met, the PLC controller will activate the sound and light alarm to issue a reminder, which can attract nearby staff. There is no need for manual observation of the collection situation at all times, which is more convenient to use.

[0019] 3. The utility model is provided with a transmission belt at the lower end of the transmission chamber. When the motor is started, the second rotating shaft and the first rotating shaft can be rotated through the transmission belt. The first rotating shaft drives the reciprocating screw to make the first screening plate move back and forth, and the second rotating shaft causes the spiral conveying rod to rotate synchronously. Therefore, the screening operation can be completed by starting only one motor, which saves production costs and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a front view schematic diagram of the internal structure of the utility model;

[0022] Figure 3 This is a top view schematic diagram of the internal structure of the utility model;

[0023] Figure 4 For the utility model Figure 2 A partial enlarged view of area A in the middle.

[0024] In the figure: 1. Main body; 2. PLC controller; 3. Feed port; 4. Screening chamber; 5. First collecting chamber; 6. Transmission chamber; 7. Motor; 8. Reciprocating screw; 9. First rotating shaft; 10. First guide rod; 11. Second collecting chamber; 12. Moving plate; 13. Connecting rod; 14. First screening plate; 15. Second guide rod; 16. Slider; 17. Transmission belt; 18. Second rotating shaft; 19. Screw conveying rod; 20. Collection box; 21. Weighing sensor; 22. Sound and light alarm; 23. Rotating door; 24. Second screening plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-4 The utility model provides a technical solution: an oil seed screening device for tea oil processing, comprising a main body 1, a screening chamber 4 is provided inside the main body 1, a second collecting chamber 11 is provided below the screening chamber 4, a first collecting chamber 5 is provided on one side of the second collecting chamber 11, and the first collecting chamber 5 is communicated with the screening chamber 4, a feed port 3 is provided at the upper end of the main body 1, and the feed port 3 is communicated with the screening chamber 4;

[0027] It also includes a transmission chamber 6, which is opened on one side of the interior of the main body 1, and the transmission chamber 6 is connected to the screening chamber 4. A second rotating shaft 18 is rotatably provided on the lower side of the transmission chamber 6, and one end of the second rotating shaft 18 extends into the interior of the screening chamber 4. A first rotating shaft 9 is provided above the second rotating shaft 18, and a reciprocating screw 8 is provided at one end of the first rotating shaft 9, and the reciprocating screw 8 is rotatably connected to the transmission chamber 6. The external thread of the reciprocating screw 8 is connected to a movable plate 12, and a connecting rod 13 is provided at one end of the movable plate 12. A first screening plate 14 is provided on the upper side of the interior of the screening chamber 4, and the first screening plate 14 is connected to the connecting rod 13;

[0028] It also includes a spiral conveying rod 19, which is rotatably disposed on the lower side of the screening chamber 4. One end of the spiral conveying rod 19 is connected to one end of the second rotating shaft 18 located inside the screening chamber 4. A second screening plate 24 is disposed below the spiral conveying rod 19.

[0029] It also includes a weighing sensor 21 installed at the lower end of the first collecting chamber 5 . A collecting box 20 is provided at the upper end of the weighing sensor 21 , and the collecting box 20 is in close contact with the weighing sensor 21 .

[0030] During use, the oil seeds are fed into the screening chamber 4 through the feed port 3, the motor 7 drives the first rotating shaft 9 and the reciprocating screw 8, and drives the movable plate 12 to move horizontally back and forth, and then the first screening plate 14 is used to screen the large oil seeds through the connecting rod 13. The screened oil seeds fall into the lower end of the screening chamber and are spirally conveyed by the spiral conveying rod 19 driven by the second rotating shaft 18. During this period, they are screened for the second time by the second screening plate 24, and the small oil seeds are sent to the second collecting chamber 11. The qualified oil seeds enter the collection box 20 of the first collecting chamber 5. The PLC controller 2 monitors the data of the weighing sensor 21 of the collection box 20 and compares it with the preset standard. When the standard is met, the sound and light alarm 22 alarms to prompt discharging, and automatically stops the motor 7 to ensure smooth discharging and precise control.

[0031] See also Figure 4 A motor 7 is provided on one side of the transmission cavity 6, and the output end of the motor 7 is connected to the first rotating shaft 9 through a coupling. The motor 7 can stably and efficiently transmit power to the first rotating shaft 9, ensuring the smooth start-up and continuous operation of the entire screening process, thereby improving the overall efficiency and reliability of the equipment;

[0032] See also Figure 4 One end of the second rotating shaft 18 located inside the transmission chamber 6 is connected to the first rotating shaft 9 through a transmission belt 17. The transmission belt 17 effectively realizes the transmission of power from the first rotating shaft 9 to the second rotating shaft 18, so that the spiral conveying rod 19 can rotate synchronously, and the oilseed is smoothly conveyed, avoiding the problem of blockage during discharge, and improving the practicality and working efficiency of the equipment.

[0033] See also Figure 1 and Figure 2 A PLC controller 2 is installed on one side of the front end of the main body 1, and the output end of the PLC controller 2 is electrically connected to the input end of the motor 7, and the input end of the PLC controller 2 is electrically connected to the output end of the weighing sensor 21. An audible and visual alarm 22 is installed on one side of the upper end of the main body 1, and the input end of the audible and visual alarm 22 is electrically connected to the output end of the PLC controller 2. The PLC controller 2 can accurately control the start and stop of the motor 7, and automatically judge whether the oilseed reaches the preset weight according to the real-time data of the weighing sensor 21. Once the standard is reached, the audible and visual alarm 22 is activated to notify the operator in time, thereby realizing automated control and improving production safety and efficiency;

[0034] See also Figure 2 A first guide rod 10 is welded to the upper side of the transmission cavity 6. The first guide rod 10 passes through the movable plate 12, and the first guide rod 10 and the movable plate 12 are slidably matched. The first guide rod 10 provides a stable guide and support for the movable plate 12, ensuring that it will not deviate or shake during the reciprocating movement, thereby ensuring the accuracy and stability of the screening;

[0035] See also Figure 3 , second guide rods 15 are provided at the front and rear of the first screening plate 14, and the second guide rods 15 are welded and fixed to the screening chamber 4. A slider 16 is provided at the front end of the first screening plate 14, and the second guide rods 15 pass through the slider 16, and the second guide rods 15 are slidably matched with the slider 16. The combination of the second guide rods 15 and the slider 16 provides a precise guide and a smooth sliding path for the first screening plate 14, so that it can maintain a stable screening effect during the reciprocating movement, thereby improving the screening accuracy and efficiency;

[0036] See also Figure 1 、 Figure 2 and Figure 3 A rotating door 23 is installed on both sides of the main body 1. The rotating door 23 makes it convenient for operators to clean, maintain and repair the inside of the equipment, thereby improving the maintainability and service life of the equipment.

[0037] Working principle: when in use, add oil seeds into the screening chamber 4 from the feed port 3, start the motor 7, and the first rotating shaft 9 can be rotated through the coupling. The first rotating shaft 9 will drive the reciprocating screw 8 to rotate synchronously, and the reciprocating screw 8 will drive the moving plate 12 to rotate synchronously. Since the moving plate 12 slides with the first guide rod 10, the moving plate 12 will be axially limited, and the rotation of the moving plate 12 will be converted into a horizontal linear reciprocating movement. The first screening plate 14 can be driven to reciprocate synchronously through the connection of the connecting rod 13. The first screening plate 14 will drive the slider 16 to slide synchronously on the second guide rod 15, thereby ensuring the stability of the reciprocating motion, and then the first screening of the oil seeds can be achieved, and the larger oil seeds can be screened out. The first screening plate 14 can be cleaned through the front end flap, and the oil seeds passing through the first screening plate 14 will fall into the lower end of the screening chamber 4. The first rotating shaft 9 will drive the second rotating shaft 18 through the transmission belt 17 The screw conveying rod 19 rotates synchronously, so the second rotating shaft 18 will rotate the screw conveying rod 19, which can realize the screw conveying of the oil seeds and avoid blockage during discharging. When the oil seeds are screw conveyed, they will be screened for the second time through the second screening plate 24, and the smaller oil seeds can fall into the second collecting chamber 11. The operator only needs to clean the second collecting chamber 11 regularly. The qualified oil seeds will be conveyed to the first collecting chamber 5 and fall into the collecting box 20. The weighing sensor 21 will weigh the weight of the collecting box 20 and transmit the weighing data to the PLC controller 2. The operator can set the standard value in advance. The PLC controller 2 will compare the weighing data with the preset value. When it meets the standard, the sound and light alarm 22 will be activated. The sound and light alarm 22 will emit a sound and light alarm, thereby attracting nearby operators to perform the discharging operation, and the PLC controller 2 will stop the motor 7 to avoid affecting the normal discharging.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An oil seed screening device for tea oil processing, comprising a main body (1), a screening chamber (4) is provided inside the main body (1), a second collecting chamber (11) is provided below the screening chamber (4), a first collecting chamber (5) is provided on one side of the second collecting chamber (11), and the first collecting chamber (5) is communicated with the screening chamber (4), a feed port (3) is provided at the upper end of the main body (1), and the feed port (3) is communicated with the screening chamber (4), characterized in that: It also includes a transmission chamber (6), which is opened on one side of the interior of the main body (1), and the transmission chamber (6) is connected to the screening chamber (4), a second rotating shaft (18) is rotatably provided on the lower side of the interior of the transmission chamber (6), and one end of the second rotating shaft (18) extends to the interior of the screening chamber (4), a first rotating shaft (9) is provided above the second rotating shaft (18), a reciprocating screw (8) is provided at one end of the first rotating shaft (9), and the reciprocating screw (8) is rotatably connected to the transmission chamber (6), the external thread of the reciprocating screw (8) is connected to a moving plate (12), one end of the moving plate (12) is provided with a connecting rod (13), a first screening plate (14) is provided on the upper side of the interior of the screening chamber (4), and the first screening plate (14) is connected to the connecting rod (13); It also includes a spiral conveying rod (19) which is rotatably arranged at the lower side of the interior of the screening chamber (4), one end of the spiral conveying rod (19) is connected to one end of the second rotating shaft (18) located inside the screening chamber (4), and a second screening plate (24) is arranged below the spiral conveying rod (19); It also includes a weighing sensor (21) installed at the lower end of the first collecting chamber (5), and a collection box (20) is provided at the upper end of the weighing sensor (21), and the collection box (20) is fitted with the weighing sensor (21).

2. The oilseed screening device for tea oil processing according to claim 1, characterized in that: A motor (7) is provided on one side of the transmission cavity (6), and the output end of the motor (7) is connected to the first rotating shaft (9) through a coupling.

3. The oil seed screening device for tea oil processing according to claim 2, characterized in that: One end of the second rotating shaft (18) located inside the transmission cavity (6) is connected to the first rotating shaft (9) via a transmission belt (17).

4. The oilseed screening device for tea oil processing according to claim 1, characterized in that: A PLC controller (2) is installed on one side of the front end of the main body (1), the output end of the PLC controller (2) is electrically connected to the input end of the motor (7), the input end of the PLC controller (2) is electrically connected to the output end of the weighing sensor (21), and an audible and visual alarm (22) is installed on one side of the upper end of the main body (1), and the input end of the audible and visual alarm (22) is electrically connected to the output end of the PLC controller (2).

5. The oilseed screening device for tea oil processing according to claim 1, characterized in that: A first guide rod (10) is welded to the upper side of the transmission cavity (6), the first guide rod (10) passes through the movable plate (12), and the first guide rod (10) and the movable plate (12) are in sliding engagement.

6. The oilseed screening device for tea oil processing according to claim 1, characterized in that: Second guide rods (15) are provided at the front and rear sides of the first screening plate (14), and the second guide rods (15) are welded and fixed to the screening chamber (4). A slider (16) is provided at the front end of the first screening plate (14), and the second guide rods (15) pass through the slider (16), and the second guide rods (15) are slidably matched with the slider (16).

7. The oil seed screening device for tea oil processing according to claim 1, characterized in that: Rotating doors (23) are installed on both sides of the main body (1).

Citation Information

Patent Citations

  • Raw material screening device for tea seed oil processing

    CN216460021U