Metal industry cleaning device
Through the design of electromagnetic suction cup fixing and drying components, the problem of unfixed workpieces and residual water is solved, and the safety and applicability are improved, and the cleaning needs of workpieces of different sizes are adapted.
Patent Information
- Application Number
- CN202421938813.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing metal industrial cleaning devices fail to effectively fix the workpiece, resulting in a high risk of safety accidents. After cleaning, residual water droplets on the workpiece surface are easily corroded, and the scope of application is limited.
The workpiece is fixed by electromagnetic suction cups, combined with the drying components and the design of adjustable cleaning roller spacing, and the workpiece is absorbed and fixed by electromagnetic suction cups, residual water droplets are removed through the dryer and the air outlet duct, and the workpieces are adapted to different sizes through the adjustable cleaning rollers.
It realizes safe fixation of workpieces, avoids accidents of flash flight, removes water droplets in time to prevent corrosion, adapts to the cleaning needs of workpieces of different sizes, and improves the safety and scope of application of the device.
Smart Images

Figure CN223250006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial cleaning, in particular to a metal industrial cleaning device. Background Art
[0002] Industrial cleaning is the process of removing the contamination layer or covering layer formed on the surface of an object by physical, chemical or biological effects and restoring its original surface condition. With the rapid development of modern industry in my country, the demand for industrial cleaning will also increase dramatically.
[0003] Currently, most industrial cleaning devices use high-pressure water flow and brushes for cleaning. For example, a Chinese patent (patent publication number CN 219324527 U) discloses a metal industrial cleaning device that uses a cleaning mechanism, a conveyor belt, and an adjustment handle to clean and transport workpieces of different specifications.
[0004] However, in actual application, the above existing technologies may have the following problems:
[0005] 1. Because the workpiece is not fixed, if a light workpiece hits the high-speed rotating cleaning roller during transportation, it can easily be bounced off, causing a major safety accident.
[0006] 2. After the workpiece is cleaned in the above-mentioned prior art, a large amount of water droplets remain on its surface. If they are not treated within a short period of time, they will still corrode the workpiece if exposed to the air for a long time. Utility Model Content
[0007] The purpose of the utility model is to solve the problem that a workpiece cannot be fixed and residual water exists on the surface of the workpiece after cleaning, and to provide a metal industrial cleaning device.
[0008] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0009] The utility model provides a metal industrial cleaning device, comprising
[0010] A mounting platform and a support plate, wherein a movable bearing assembly is slidably provided between the mounting platform and the support plate;
[0011] An electromagnetic chuck, wherein the electromagnetic chuck is embedded in the carrying slide, and the magnetic conductive panel of the electromagnetic chuck and the upper surface of the carrying slide together constitute a workpiece placement portion;
[0012] A cleaning frame, the cleaning frame being installed between the mounting platform and the support plate, wherein a unit cleaning member is provided in the cleaning frame for brushing the workpiece placed on the movable bearing assembly;
[0013] A spray assembly, comprising a spray head and a delivery pump, wherein the spray head is mounted inside the cleaning frame and is used to clean the workpiece placed on the movable bearing assembly, and the water inlet end of the delivery pump is connected to the cleaning liquid pool and is used to supply water to the spray head;
[0014] The drying component includes a dryer and an air outlet pipe. The air outlet pipe is installed on the inner side of the cleaning frame and is used to dry the workpiece placed on the movable supporting component. The air outlet of the dryer is connected to the air outlet pipe and is used to supply air to the air outlet pipe.
[0015] Furthermore, the movable bearing assembly includes a bearing slide, which is slidably arranged between the mounting platform and the support plate through a transmission screw rod and a support slide rod. One end of the transmission screw rod is connected to a transmission motor, and the other end of the transmission screw rod is rotatably connected to the support plate, and the transmission screw rod is threadedly matched with the bearing slide.
[0016] Furthermore, a mounting groove for mounting the electromagnetic chuck is provided on the supporting slide, and a sealing ring is provided at the notch of the mounting groove.
[0017] Furthermore, a control panel is provided on the mounting platform, and the control panel is electrically connected to the conveying motor, the cleaning motor, the conveying pump, the electromagnetic suction cup and the dryer.
[0018] Furthermore, the cleaning frame is enclosed by four plates and has a front-to-back communication structure.
[0019] Furthermore, the unit cleaning part includes
[0020] A cleaning motor, wherein a cleaning roller is fixedly connected to the power output shaft of the cleaning motor and is used to scrub the workpiece placed on the carrying slide;
[0021] a motor box, wherein the cleaning motor is installed in the motor box;
[0022] An internally threaded sleeve is horizontally fixed on the motor box. A limiting rod is provided on the internally threaded sleeve. The limiting rod is in sliding cooperation with the upper side wall of the cleaning frame through a limiting groove.
[0023] Furthermore, the unit cleaning parts are provided in two, namely a first unit cleaning part and a second unit cleaning part; the first unit cleaning part and the second unit cleaning part are connected by an adjusting screw, both ends of the adjusting screw are fixed through bearings and respectively penetrated through the left and right side walls of the cleaning frame, the adjusting screw is provided with two sections of threads with opposite rotation directions, and the first unit cleaning part and the second unit cleaning part are respectively penetrated through the adjusting screw with opposite threads through internal threaded sleeves.
[0024] Furthermore, a waste liquid collecting funnel is provided in the cleaning frame below the supporting slide, and the waste liquid collecting funnel is provided directly below the nozzle and the air outlet pipe; the bottom end of the waste liquid collecting funnel is connected to a waste liquid centralized discharge pipe.
[0025] The beneficial effects of the utility model are:
[0026] 1. Compared with the existing technology, the design of the electromagnetic suction cup uses electromagnetics to adsorb and fix the metal workpiece, making it difficult for the workpiece to be bounced off during cleaning, greatly avoiding the occurrence of safety accidents.
[0027] 2. Through the design of the dryer and the air outlet duct, the water droplets remaining on the surface of the workpiece can be dried immediately after cleaning to prevent them from corroding the workpiece.
[0028] 3. With the design of the adjustment mechanism, it is convenient to adjust the spacing of the cleaning rollers, thereby enabling the cleaning of workpieces of different sizes and specifications, thereby improving the applicability of the device. The structure of the adjustment screw is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is an isometric structural diagram of the metal industrial cleaning device provided by the utility model;
[0030] Figure 2 This is a left front view of the metal industry cleaning device provided by the utility model;
[0031] Figure 3 This is a front view of the metal industry cleaning device provided by the utility model;
[0032] Figure 4 This is a rear view of the metal industry cleaning device provided by the utility model;
[0033] Figure 5 This is a front oblique top view of the metal industry cleaning device provided by the utility model;
[0034] Figure 6 This is a right rear view of the metal industry cleaning device provided by the utility model.
[0035] In the figure, 1-adjusting screw, 2-cleaning frame, 3-bearing slide, 4-support plate, 5-support slide, 6-waste liquid collection funnel, 7-waste liquid centralized discharge pipe, 8-control panel, 9-delivery pump, 10-mounting groove, 11-transmission screw, 12-transmission motor, 13-mounting table, 14-cleaning roller, 15-sprinkler, 16-cleaning motor, 17-motor box, 18-inner threaded sleeve, 19-limiting rod, 20-electromagnetic suction cup, 21-sealing ring, 22-limiting groove, 23-dryer, 24-mounting plate, 25-air outlet pipe, 26-movable bearing assembly, 27-unit cleaning part, 28-first unit cleaning assembly, 29-second unit cleaning assembly. DETAILED DESCRIPTION
[0036] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features within these embodiments may be combined with one another, unless they conflict.
[0037] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention. Therefore, the drawings only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.
[0038] Example
[0039] like Figures 1 to 6 shown
[0040] A metal industrial cleaning device, comprising
[0041] The mounting platform 13, the carrying slide 3 and the supporting plate 4, the mounting platform 13 is provided with a transmission motor 12, the carrying slide 3 is slidably passed through the mounting platform 13 and the supporting plate 4 through the transmission screw rod 11 and the supporting slide rod 5, and the transmission screw rod 11 is respectively passed through the left and right ends of the carrying slide 3, and the three are kept in the same horizontal plane. On the other hand, in order to ensure that the carrying slide 3 can be used normally (that is, leaving enough sliding space to complete the loading, cleaning and unloading processes), the length of the transmission screw rod 11 and the supporting slide rod 5 should not be less than three times the length of the carrying slide 3; furthermore, for the input of the power source, one end of the transmission screw rod 11 is connected to the power output shaft of the transmission motor 12, and the other end of the transmission screw rod 11 is rotatably connected to the support plate 4 through a bearing, and the transmission screw rod 11 is threadedly matched with the carrying slide 3;
[0042] Through this solution, the transmission screw 11 is driven to rotate by the rotation of the transmission motor 12, and the threaded joint converts the rotation into the horizontal movement of the carrier slide 3, thereby completing the transmission of the workpiece;
[0043] Preferably, in order to achieve smooth transmission and improve transmission efficiency, the transmission screw 11 is connected to the power output shaft of the transmission motor 12 through a coupling (not shown in the figure).
[0044] The electromagnetic chuck 20 is embedded in the carrier slide 3. The surface of the magnetic conductive panel of the electromagnetic chuck 20 is located at the same level as the upper surface of the carrier slide 3. A sealing ring 21 is installed at the level of the notch. A wire insertion hole for passing a wire is opened on the side wall of the mounting groove 10. Similarly, a sealing ring is also provided in the wire insertion hole.
[0045] This solution prevents excessive water from penetrating into the mounting groove 10 during the flushing process, thereby soaking the electromagnetic chuck 20 , thereby avoiding the occurrence of safety accidents such as electric leakage.
[0046] The cleaning frame 2 is enclosed by four plates to ensure that the supporting slide 3 can pass through it front and back. The cleaning frame 2 is also installed between the mounting platform 13 and the support plate 4. Two cleaning rollers 14 are provided in the cleaning frame 2. In order to better control the cleaning speed, each cleaning roller 14 is separately connected to an independent cleaning motor 16. In addition, in order to achieve the cleaning of workpieces of different specifications and sizes, it is necessary to adjust the distance between the two cleaning rollers 14. Specifically,
[0047] Adjust the screw rod 1, both ends of the adjusting screw rod 1 are fixed through the left and right side walls of the cleaning frame 2 respectively through bearings, and the adjusting screw rod 1 is provided with two sections of threads with opposite rotation directions. Preferably, in order to facilitate rotation, one end of the adjusting screw rod 1 is connected to a rotating handle (not shown in the figure), and the rotating handle is provided on the outside of the cleaning frame 2;
[0048] Two internally threaded sleeves 18 are respectively mounted on the two sections of the adjusting screw 1 with different threads; the top ends of the internally threaded sleeves 18 are fixedly connected to the limit rod 19, and the limit rod 19 is slidably engaged with the upper side wall of the cleaning frame 2 through the limit groove 22;
[0049] Two motor boxes 17 are respectively installed at the lower ends of the two internal threaded sleeves 18 , and two cleaning motors 16 connected to the cleaning rollers 14 are respectively installed in the two motor boxes 17 .
[0050] The nozzle 15 and the delivery pump 9, the water inlet end of the delivery pump 9 is connected to the cleaning liquid pool, and the water outlet end of the delivery pump 9 is connected to the nozzle 15. Two nozzles 15 are respectively installed on the left and right side walls inside the cleaning frame 2, and have a certain inclination angle, which is used to clean the workpiece placed on the supporting slide 3.
[0051] The dryer 23 and the air outlet pipe 25 are installed on the right side wall of the cleaning frame 2 through the mounting plate 24. The air outlet pipe 25 is connected to the air outlet of the dryer 23 and is used to dry the workpiece placed on the supporting slide 3. In order to ensure the drying effect, the air outlet pipe 25 is arranged on the rear side of the nozzle 15. Multiple exhaust pipes can also be selected, and the whole constitutes a fan-shaped structure.
[0052] Preferably, in order to further realize intelligent control of the device, a control panel 8 is provided on the mounting platform 13, and the control panel 8 is connected to the conveying motor 12, the cleaning motor 16, the conveying pump 9, the electromagnetic suction cup 20 and the dryer 23 through wires.
[0053] Preferably, a waste liquid collecting funnel 6 is provided in the cleaning frame 2 located below the supporting slide 3, and the waste liquid collecting funnel 6 is arranged directly below the nozzle 15 and the air outlet pipe 25; the bottom end of the waste liquid collecting funnel 6 is connected to the waste liquid centralized discharge pipe 7, thereby achieving the environmentally friendly effect of waste liquid collection, recycling and reuse.
[0054] The working mode of this device:
[0055] First, connect the device to an external power source, place the workpiece to be cleaned on the magnetic panel of the electromagnetic suction cup 20 located on the carrying slide 3, and start the electromagnetic suction cup 20 through the control panel 8 so that the workpiece is adsorbed and fixed on the carrying slide 3; after being fixed, adjust the distance between the two cleaning rollers 14 by rotating the adjusting screw 1 according to the size of the workpiece until it is adjusted to a suitable distance; then start the conveying motor 12, the cleaning motor 16 and the conveying pump 9, and feed the carrying slide 3 with the workpiece into the cleaning frame 2 by controlling the forward and reverse rotation of the conveying screw 11. Under the suction force of the conveying pump 9, the external The cleaning liquid is drawn in and sprayed out by the nozzle 15, the sprayed cleaning liquid rinses the workpiece, and at the same time the rotating cleaning roller 14 brushes the workpiece passing therethrough; after cleaning is completed, the carrying slide 3 carrying the cleaned workpiece continues to feed, passes under the air outlet pipe 25, and is dried by the hot air blown out by the air outlet pipe 25. After the dried workpiece is transported to the rear end and the power is disconnected, the cleaned workpiece can be removed from the carrying slide 3; at the same time, the waste liquid flowing down from cleaning and drying is collected by the waste liquid collecting funnel 6, and then discharged or recycled through the waste liquid centralized discharge pipe 7.
[0056] By restarting and reversing the conveying motor 12, the carrying slide plate 3 is reversely withdrawn and reset, and the next cleaning operation can be carried out.
[0057] The above-described embodiments merely represent specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A metal industry cleaning device, characterized by: It comprises a mounting platform (13), a bearing slide plate (3) and a support plate (4), wherein a movable bearing assembly (26) is slidably provided between the mounting platform (13) and the support plate (4); An electromagnetic chuck (20), wherein the electromagnetic chuck (20) is embedded in the carrying slide (3), and the magnetic conductive panel of the electromagnetic chuck (20) and the upper surface of the carrying slide (3) together constitute a workpiece placement portion; a cleaning frame (2), the cleaning frame (2) being mounted between the mounting platform (13) and the support plate (4), the cleaning frame (2) being provided with a unit cleaning member (27) for scrubbing a workpiece placed on the movable bearing assembly (26); A spray assembly, the spray assembly comprising a spray head (15) and a delivery pump (9), the spray head (15) being mounted on the inner side of the cleaning frame (2) and being used for cleaning the workpiece placed on the movable bearing assembly (26), the water inlet end of the delivery pump (9) being connected to a cleaning liquid pool and being used for supplying water to the spray head (15); A drying assembly, the drying assembly comprising a dryer (23) and an air outlet pipe (25), the air outlet pipe (25) being installed inside the cleaning frame (2) and being used for drying the workpiece placed on the movable bearing assembly (26), the air outlet of the dryer (23) being connected to the air outlet pipe (25) and being used for supplying air to the air outlet pipe (25).
2. The metal industry cleaning device according to claim 1, characterized in that: The movable bearing assembly (26) includes a bearing slide (3), and the bearing slide (3) is slidably arranged between the mounting platform (13) and the support plate (4) through a transmission screw rod (11) and a support slide rod (5), one end of the transmission screw rod (11) is connected to a transmission motor (12), and the other end of the transmission screw rod (11) is rotatably connected to the support plate (4), and the transmission screw rod (11) is threadedly matched with the bearing slide (3).
3. The metal industry cleaning device according to claim 2, characterized in that: The supporting slide plate (3) is provided with a mounting groove (10) for mounting the electromagnetic suction cup (20), and a sealing ring (21) is provided at the notch of the mounting groove (10).
4. The metal industry cleaning device according to claim 3, characterized in that: A control panel (8) is provided on the mounting platform (13), and the control panel (8) is electrically connected to the conveying motor (12), the cleaning motor (16), the conveying pump (9), the electromagnetic suction cup (20) and the drying machine (23).
5. The metal industry cleaning device according to claim 1, characterized in that: The cleaning frame (2) is formed by enclosing four plates and presents a structure that is connected front to back.
6. The metal industry cleaning device according to claim 5, characterized in that: The unit cleaning member (27) comprises a cleaning motor (16), a cleaning roller (14) being fixedly connected to a power output shaft of the cleaning motor (16) for scrubbing the workpiece placed on the supporting slide (3); a motor box (17), wherein the cleaning motor (16) is installed in the motor box (17); An internally threaded sleeve (18) is horizontally fixed on the motor box (17). A limiting rod (19) is provided on the internally threaded sleeve (18). The limiting rod (19) is in sliding engagement with the upper side wall of the cleaning frame (2) through a limiting groove (22).
7. The metal industry cleaning device according to claim 6, characterized in that: The unit cleaning member (27) is provided with two, namely a first unit cleaning member (28) and a second unit cleaning member (29); the first unit cleaning member (28) and the second unit cleaning member (29) are connected via an adjusting screw (1), both ends of the adjusting screw (1) are fixedly provided on the left and right side walls of the cleaning frame (2) via bearings, and the adjusting screw (1) is provided with two sections of threads with opposite rotation directions, and the first unit cleaning member (28) and the second unit cleaning member (29) are respectively provided on the adjusting screw (1) with opposite threads via an internal threaded sleeve (18).
8. The metal industry cleaning device according to claim 7, characterized in that: A waste liquid collecting funnel (6) is provided in the cleaning frame (2) below the supporting slide plate (3), and the waste liquid collecting funnel (6) is provided directly below the nozzle (15) and the air outlet pipe (25); the bottom end of the waste liquid collecting funnel (6) is connected to a waste liquid centralized discharge pipe (7).
Citation Information
Patent Citations
Metal industry cleaning device
CN219324527U