Tooth aligning tool for duplicate gear

By designing the lifting components of the clamping part, support plate and positioning components, the problem of insufficient adaptability of existing double gears to the teeth tooling is solved, and convenient positioning and processing of double gears of different sizes is achieved, and processing efficiency is improved.

CN223251472UActive Publication Date: 2025-08-22CHANGZHOU SANGPU TRANSMISSION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422636186.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-22
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing double gear pairing tooling can only be adapted to double gears of fixed diameters, resulting in greater limitations and cannot meet the needs of double gear processing of different sizes.

Method used

A double gear pair tooling including a clamping part, a support plate, a positioning assembly and a lifting assembly is designed. Through the convenient adjustment and fixing structure of the positioning pin, the positioning and processing of the double gears of different sizes is realized.

Benefits of technology

It realizes convenient positioning and processing of dual-connected gears of different sizes, improves the applicability and processing efficiency of the tooling, and avoids the problem of loosening of the locking rod due to the coaxial line.

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Abstract

The utility model discloses a duplicate gear tooth aligning tool which comprises a clamping part and a duplicate gear piece, the clamping part is fixedly connected with a penetrating shaft through a supporting plate, and a positioning assembly used for positioning the duplicate gear piece is integrated at the open end of the penetrating shaft. According to the gear hobbing device, after the duplicate gear piece is positioned through the positioning plate, gear hobbing of a large gear is started, gear aligning machining of the duplicate gear is assisted, the supporting plate is vertically pulled, the supporting plate is in linkage with the positioning pin, meanwhile, the sliding plate slides along the inner surface wall of the supporting plate, and after the distance between the positioning pin and the penetrating shaft reaches the specified length, gear hobbing is conducted on the large gear. The positioning rod is rotated to enable the open end of the positioning rod to abut against the outer surface wall of the sliding plate, so that the positioning pin and the supporting plate are fixed, auxiliary gear aligning machining of the duplicate gear is completed, meanwhile, the position of the positioning pin can be conveniently adjusted according to different sizes of duplicate gear pieces, and the gear aligning tool for the duplicate gear is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear aligning tooling, in particular to a double gear gear aligning tooling. Background Art

[0002] A double gear alignment tool refers to a tool or device used in gear processing or assembly, mainly used to ensure the correct meshing between two gears.

[0003] Chinese patent publication number CN216462271U, publication date 20220510, discloses a double gear gear alignment tooling, including: a gear alignment positioning shaft, a double gear, a positioning pin and a positioning hole, wherein one end of the double gear is provided with a gear alignment shaft, the center of the gear alignment shaft is located inside the double gear and is provided with a middle shaft, the double gear is provided with a tail top at one end away from the gear alignment shaft, a step hole is provided in the center of the tail top, a positioning hole is provided on the side of the double gear close to the gear alignment shaft, and the end of the gear alignment shaft is located inside the positioning hole and is provided with a positioning pin.

[0004] The existing double gear alignment tooling mentioned above first starts to insert the first tooth of the double gear pinion with the positioning hole as the reference. After the pinion is inserted, the machine clamping part of the gear positioning shaft is installed on the gear hobbing machine, and then the tail top is installed on the gear hobbing machine through the machine clamping position. The gear positioning shaft and the tail top are installed coaxially, and the center hole and positioning hole of the double gear blank after the pinion is processed are put on the center shaft and positioning pin on the gear positioning shaft. The tail top presses the product tightly and starts the large gear hobbing process. In the specific implementation process, the positioning pin is fixed to the flange part, and the flange part is an integrated structure, so that the distance between the positioning pin and the center shaft is constant, resulting in that the double gear alignment tooling can often only adapt to double gears of fixed diameter, which increases the limitations of the double gear alignment tooling. Therefore, it is urgent to propose corresponding double gear alignment tooling to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and to propose a double gear alignment tool.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A double gear alignment tool comprises a clamping part and a double gear part, the clamping part is fixedly connected to a through shaft through a support plate, and the open end of the through shaft is integrated with a positioning component for positioning the double gear part, the top of the support plate is integrated with a support plate and a lifting component for adjusting the vertical position of the support plate, the outer wall of the support plate is fixedly connected to a positioning pin, and the double gear part is penetrated by a through hole matching the positioning pin.

[0008] Preferably, the positioning assembly includes a positioning plate and a limiting portion for limiting the axial position of the positioning plate. The positioning plate is screwed together with the inner wall of the open end of the through-shaft through a locking rod, and the outer wall of the positioning plate abuts against the outer wall of the duplex gear member.

[0009] Preferably, the limiting portion includes a rectangular block fixedly connected to the positioning plate, the outer wall of the rectangular block is inserted into the open end of the through shaft through the slot, and the positioning plate, the rectangular block and the inner wall of the through shaft are all screwed together with the outer wall of the locking rod.

[0010] Preferably, a boss is fixedly connected to one side of the support plate away from the clamping portion, and an outer wall of the boss abuts against an outer wall of the duplex gear member.

[0011] Preferably, the lifting assembly includes a slide plate and a fixing portion for fixing the slide plate to the support plate, the slide plate is fixedly connected to the supporting plate, and the outer wall of the slide plate is slidably connected to the inner wall of the support plate.

[0012] Preferably, the fixing portion includes a positioning rod screwedly connected to the inner surface wall of the support plate, and the open end of the positioning rod abuts against the outer surface wall of the slide plate.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] 1. In the present application, the first tooth of the small gear of the double gear part is first inserted based on the perforation. After the small gear is inserted, the clamping part is installed on the gear hobbing machine, and the center hole perforation of the double gear blank after the small gear is processed is respectively combined with the through-shaft and the positioning pin. After the positioning of the double gear part is completed by the positioning plate, the large gear hobbing process is started to assist in completing the tooth alignment of the double gear. The support plate is pulled vertically, and the support plate is linked to the positioning pin. At the same time, the slide plate slides along the inner surface wall of the support plate until the distance between the positioning pin and the through-shaft reaches the specified length. The positioning rod is rotated so that its open end abuts against the outer wall of the slide plate to achieve the fixation of the positioning pin and the support plate. While completing the auxiliary tooth alignment of the double gear, the position of the positioning pin can be conveniently adjusted according to the different sizes of the double gear part, thereby improving the tooth alignment tooling of the double gear.

[0015] 2. In the present application, the rectangular block is inserted into the slot, the positioning plate will abut against the outer wall of the double gear part, and then the locking rod is screwed into the positioning plate, the rectangular block and the inner wall of the through shaft to fix the positioning plate, thereby fixing the double gear part and the support plate. While ensuring the convenience of disassembly and assembly of the double gear part and the support plate, the cooperation between the rectangular block and the slot can prevent the locking rod from loosening due to being coaxial with the through shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1Shows a schematic diagram of the overall structure provided according to an embodiment of the utility model;

[0017] Figure 2 A schematic diagram of the positioning pin structure provided according to an embodiment of the present utility model is shown;

[0018] Figure 3 A schematic diagram of the structure of a slide plate provided according to an embodiment of the present utility model is shown;

[0019] Figure 4 A schematic diagram of a rectangular block structure provided according to an embodiment of the present utility model is shown.

[0020] Legend:

[0021] 1. Clamping part; 2. Double gear part; 3. Positioning plate; 4. Locking rod; 5. Through hole; 6. Support plate; 7. Support plate; 8. Positioning pin; 9. Slide plate; 10. Boss; 11. Through shaft; 12. Positioning rod; 13. Rectangular block; 14. Slot. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 , the utility model provides a technical solution:

[0024] A double gear alignment tool comprises a clamping portion 1 and a double gear member 2. The clamping portion 1 is fixedly connected to a through-shaft 11 via a support plate 6. The through-shaft 11 has an open end integrated with a positioning assembly for positioning the double gear member 2. The top of the support plate 6 is integrated with a support plate 7 and a lifting assembly for adjusting the vertical position of the support plate 7. A positioning pin 8 is fixedly connected to the outer wall of the support plate 7. A through-hole 5 matching the positioning pin 8 is formed through the double gear member 2.

[0025] After the gears are aligned, the cam 11 is rotated to move the gears 12 so that the gears 13 are aligned with the cam 12 and the gears 14 are aligned with the cam 12. When the gears are aligned, the cam 11 is rotated to move the gears 12 so that the gears 13 are aligned with the cam 12 and the gears 14 are aligned.

[0026] Specifically, such as Figure 2 and Figure 4 As shown, the positioning assembly includes a positioning plate 3 and a limiting portion for limiting the axial position of the positioning plate 3. The positioning plate 3 is screwed together with the inner surface wall of the open end of the through-shaft 11 through the locking rod 4, and the outer surface wall of the positioning plate 3 abuts against the outer surface wall of the double-linked gear member 2. The limiting portion includes a rectangular block 13 fixedly connected to the positioning plate 3. The outer surface wall of the rectangular block 13 is inserted into the open end of the through-shaft 11 through the card groove 14, and the positioning plate 3, the rectangular block 13 and the inner surface wall of the through-shaft 11 are all screwed together with the outer surface wall of the locking rod 4. Next, insert the rectangular block 13 into the slot 14, the positioning plate 3 will abut the outer wall of the double gear part 2, and then screw the locking rod 4 to the positioning plate 3, the rectangular block 13 and the inner wall of the through shaft 11, so as to fix the positioning plate 3, thereby fixing the double gear part 2 and the support plate 6, ensuring the convenience of disassembly and assembly of the double gear part 2 and the support plate 6. At the same time, the cooperation between the rectangular block 13 and the slot 14 can prevent the locking rod 4 from loosening due to being coaxial with the through shaft 11.

[0027] Specifically, such as Figure 2 and Figure 3 As shown, the support plate 6 is fixedly connected to a boss 10 on the side away from the clamping part 1, and the outer wall of the boss 10 abuts against the outer wall of the double gear part 2, so as to avoid the double gear part 2 and the support plate 6 from being completely fitted. The lifting assembly includes a slide plate 9 and a fixing part for fixing the slide plate 9 and the support plate 6. The slide plate 9 is fixedly connected to the support plate 7. The outer wall of the slide plate 9 is slidably connected to the inner wall of the support plate 6. The fixing part includes a positioning rod 12 that is screwed together with the inner wall of the support plate 6. The open end of the positioning rod 12 abuts against the outer wall of the slide plate 9. When the support plate 7 is pulled vertically and the support plate 7 is linked to the positioning pin 8, the slide plate 9 slides along the inner wall of the support plate 6 until the distance between the positioning pin 8 and the through shaft 11 reaches the specified length. The positioning rod 12 is rotated so that its open end abuts against the outer wall of the slide plate 9, thereby achieving the fixation of the positioning pin 8 and the support plate 6.

[0028] Working principle: First, insert the first tooth of the small gear of the duplex gear part 2 based on the perforation 5. After the small gear is cut, install the clamping part 1 on the gear hobbing machine, and combine the center hole perforation 5 of the duplex gear blank after the small gear is processed with the through-shaft 11 and the positioning pin 8 respectively. After the positioning of the duplex gear part 2 is completed through the positioning plate 3, the large gear hobbing process is started to assist in completing the tooth alignment process of the duplex gear. Pull the support plate 7 vertically. While the support plate 7 is linked to the positioning pin 8, the slide plate 9 slides along the inner surface wall of the support plate 6 until the distance between the positioning pin 8 and the through-shaft 11 reaches the specified length. Then, rotate the positioning rod 12 so that its open end abuts against the outer wall of the slide plate 9 to realize the positioning pin 8. The fixing of the positioning pin 8 to the support plate 6 allows the position of the positioning pin 8 to be easily adjusted according to the size of the double gear part 2 while completing the auxiliary gear alignment processing of the double gear, thereby improving the double gear gear alignment tooling. The rectangular block 13 is inserted into the slot 14, and the positioning plate 3 will abut the outer wall of the double gear part 2. Then the locking rod 4 is screwed to the positioning plate 3, the rectangular block 13 and the inner wall of the through shaft 11 to achieve the fixing of the positioning plate 3, thereby achieving the fixing of the double gear part 2 and the support plate 6, ensuring the convenience of disassembly and assembly of the double gear part 2 and the support plate 6. At the same time, the cooperation of the rectangular block 13 and the slot 14 can prevent the locking rod 4 from being easily loosened due to being coaxial with the through shaft 11.

[0029] The above description of the embodiments is intended to enable those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A double gear alignment tool, comprising a clamping portion (1) and a double gear member (2), characterized in that: The clamping portion (1) is fixedly connected to a through-shaft (11) via a support plate (6), and a positioning assembly for positioning the double-linked gear member (2) is integrated at the open end of the through-shaft (11); a support plate (7) and a lifting assembly for adjusting the vertical position of the support plate (7) are integrated at the top of the support plate (6); a positioning pin (8) is fixedly connected to the outer wall of the support plate (7); and a through hole (5) matching the positioning pin (8) is provided through the double-linked gear member (2).

2. The double gear alignment tool according to claim 1, characterized in that: The positioning assembly comprises a positioning plate (3) and a limiting portion for limiting the axial position of the positioning plate (3); the positioning plate (3) is screwed together with the inner surface wall of the open end of the through shaft (11) via a locking rod (4), and the outer surface wall of the positioning plate (3) abuts against the outer surface wall of the double-linked gear member (2).

3. The double gear alignment tool according to claim 2, characterized in that: The limiting portion comprises a rectangular block (13) fixedly connected to the positioning plate (3); a slot (14) on the outer wall of the rectangular block (13) is inserted into the open end of the through shaft (11); and the positioning plate (3), the rectangular block (13) and the inner wall of the through shaft (11) are all screwed together with the outer wall of the locking rod (4).

4. The double gear alignment tool according to claim 3, characterized in that: A convex seat (10) is fixedly connected to one side of the support plate (6) away from the clamping portion (1), and the outer wall of the convex seat (10) abuts against the outer wall of the double-linked gear member (2).

5. The double gear alignment tool according to claim 4, characterized in that: The lifting assembly comprises a slide plate (9) and a fixing portion for fixing the slide plate (9) and the support plate (6); the slide plate (9) is fixedly connected to the support plate (7); and the outer wall of the slide plate (9) is slidably connected to the inner wall of the support plate (6).

6. The double gear alignment tool according to claim 5, characterized in that: The fixing portion comprises a positioning rod (12) screwed together with the inner surface wall of the support plate (6), and the open end of the positioning rod (12) abuts against the outer surface wall of the slide plate (9).

Citation Information

Patent Citations

  • Tooth aligning tool for duplicate gear

    CN216462271U