Injection molding machine with quantitative injection molding function

Through the heating and stirring and hydraulic fixing structure driven by the servo motor, the problem of material solidification in the injection molding machine is solved, quantitative injection molding and stable injection molding are achieved, and the working efficiency and success rate of the injection molding machine are improved.

CN223252208UActive Publication Date: 2025-08-22SUZHOU HAOBO ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421204842.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-08-22
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing injection molding machines solidify due to temperature unstable during material transportation, which affects the stability and efficiency of injection molding.

Method used

The material is stirred and heated by a servo motor-driven rotary column and stirring blades. Combined with the hydraulic rod fixing device structure, it ensures material flowability and device stability, and is equipped with a material note indicator light to achieve quantitative injection molding.

Benefits of technology

Effectively prevent material solidification, improve the accuracy and success rate of the injection molding process, reduce the risk of device shaking, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of injection molding machines, and discloses an injection molding machine with a quantitative injection molding function, which comprises a support plate and a top shell, the top wall of the support plate is provided with a shell, the top wall of the top shell is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a rotating column, the middle part of the rotating column is fixedly connected with a transverse plate, and the transverse plate is fixedly connected with a rotary shaft. A heating rod is fixedly mounted on the left side of the bottom wall of the transverse plate, stirring blades are fixedly connected to the right side of the bottom wall of the transverse plate, a fixing plate is fixedly connected to the bottom wall of the heating rod, and a material injection indicator lamp is fixedly mounted on the left side of the top wall of the top shell. According to the quantitative injection molding device, the rotating column is driven by the servo motor, so that the transverse plate and the fixed plate drive the heating rod and the stirring blades to rotate, the device can stir and heat materials in the device, the situation that the materials are solidified due to the influence of temperature is reduced, and quantitative injection molding can be carried out during injection molding through the injection indicator lamp.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding machines, in particular to an injection molding machine with a quantitative injection molding function. Background Art

[0002] An injection molding machine, also known as an injection molding machine, is a device used to manufacture plastic products. It heats and melts plastic pellets, injects the molten plastic into a mold, and cools it to form the desired plastic product. Injection molding machines are widely used in industrial production, producing plastic products of various sizes and shapes, such as plastic parts, containers, toys, and packaging materials. These products have important uses in both daily life and industrial production.

[0003] Existing injection molding machines are mainly used to form plastic products of various shapes by using plastic molding molds to make thermoplastic plastics or thermosetting plastics. They are divided into vertical, horizontal, and all-electric types. Existing injection molding machines generally have a slow coordination between the extrusion tube and the mold during the material loading process. During the material transportation process, the material may not have enough time to be injection molded and may solidify inside the device. However, there is a possibility that the material inside the device may solidify due to unstable temperature, thereby affecting the injection molding work. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an injection molding machine with a quantitative injection molding function, aiming to improve the problem that the material may solidify inside the device due to unstable temperature, thereby affecting the injection molding work.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an injection molding machine with a quantitative injection molding function, comprising a support plate and a top shell, the top wall of the support plate is placed with an outer shell, the top wall of the top shell is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a rotating column, the middle part of the rotating column is fixedly connected to a horizontal plate, a heating rod is fixedly installed on the left side of the bottom wall of the horizontal plate, a stirring blade is fixedly connected to the right side of the bottom wall of the horizontal plate, the bottom wall of the heating rod is fixedly connected to a fixed plate, the right side of the fixed plate is fixedly connected to the left side of the rotating column, an injection indicator light is fixedly installed on the left side of the top wall of the top shell, the right side of the top wall of the top shell is connected to an injection valve, the front side of the outer shell is connected to an injection molding valve, a cleaning component is provided on the left side of the horizontal plate, and fixing mechanisms are provided on the left and right sides of the top wall of the support plate.

[0006] As a further description of the above technical solution:

[0007] The fixing mechanism includes two hydraulic rods, the bottom walls of the hydraulic rods are respectively fixedly connected to the left and right sides of the top wall of the support plate, the output ends of the two hydraulic rods are fixedly connected to a connecting plate, the outer wall of the top shell is fixedly connected to the inner wall of the connecting plate, the top wall of the connecting plate is equidistantly fixedly connected with a plurality of fixing caps, the bottom walls of the plurality of fixing caps all have engaging grooves, the four corners of the top wall of the support plate are fixedly connected with fixing columns, and the top ends of the plurality of fixing columns are respectively engaged with the corresponding engaging grooves.

[0008] As a further description of the above technical solution:

[0009] The cleaning assembly includes two fixed blocks, the bottom wall of the top fixed block is fixedly connected to the left side of the top wall of the horizontal plate, and the top wall of the bottom fixed block is fixedly connected to the left side of the bottom wall of the fixed plate. The right sides of the two fixed blocks are threaded with threaded knobs, and the left sides of the two threaded knobs are threaded with scrapers.

[0010] As a further description of the above technical solution:

[0011] The bottom wall of the top shell is fixedly connected with a sealing ring, the top wall of the shell is provided with a ring groove, and the bottom of the sealing ring is engaged with the ring groove.

[0012] As a further description of the above technical solution:

[0013] A control switch is fixedly connected to the front side of the housing, and the control switch is electrically connected to the servo motor and the hydraulic rod respectively.

[0014] As a further description of the above technical solution:

[0015] A dust cover is provided on the front side of the shell, and the rear side of the dust cover is rotatably connected to the front side of the control switch through a hinge.

[0016] As a further description of the above technical solution:

[0017] The left and right sides of the bottom wall of the support plate are both fixedly connected with support frames.

[0018] As a further description of the above technical solution:

[0019] An observation window is fixedly installed on the left side of the shell.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the present invention, the servo motor drives the rotating column, so that the horizontal plate and the fixed plate drive the heating rod and the stirring blade to rotate, so that the device can stir and heat the material inside it, reducing the situation where the material solidifies due to the influence of temperature. The injection indicator light can provide a prompt during injection molding to avoid the situation where the material overflows due to excessive injection.

[0022] 2. In the present invention, by activating two hydraulic rods, the connecting plate drives the top shell and the outer shell to be fixed, and multiple fixing columns are engaged with the fixing caps, so that the device can be stabilized, thereby reducing the possibility of shaking when the device is working, thereby avoiding the situation of separation during injection molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of the injection molding machine with quantitative injection molding function proposed by the present invention;

[0024] Figure 2 This is a schematic structural diagram of the horizontal plate of the injection molding machine with quantitative injection molding function proposed by the present invention;

[0025] Figure 3 This is a schematic diagram of the fixing mechanism of the injection molding machine with quantitative injection molding function proposed by the present invention.

[0026] Legend:

[0027] 1. Support plate; 2. Fixing mechanism; 201. Hydraulic rod; 202. Connecting plate; 203. Fixing cap; 204. Engaging groove; 205. Fixing column; 3. Outer shell; 4. Top shell; 5. Servo motor; 6. Rotating column; 7. Horizontal plate; 8. Fixing plate; 9. Heating rod; 10. Stirring blade; 11. Fixing block; 12. Threaded knob; 13. Scraper; 14. Control switch; 15. Dust cover; 16. Injection indicator light; 17. Injection valve; 18. Injection valve; 19. Ring groove; 20. Support frame; 21. Sealing ring; 22. Observation window. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1 and Figure 2The utility model provides an embodiment: an injection molding machine with a quantitative injection molding function, comprising a support plate 1 and a top shell 4, a shell 3 is placed on the top wall of the support plate 1, a servo motor 5 is fixedly connected to the top wall of the top shell 4, the output end of the servo motor 5 is fixedly connected to a rotating column 6, the middle part of the rotating column 6 is fixedly connected to a horizontal plate 7, a heating rod 9 is fixedly installed on the left side of the bottom wall of the horizontal plate 7, a stirring blade 10 is fixedly connected to the right side of the bottom wall of the horizontal plate 7, a fixing plate 8 is fixedly connected to the bottom wall of the heating rod 9, the right side of the fixing plate 8 is fixedly connected to the left side of the rotating column 6, and the left side of the top wall of the top shell 4 is fixed. A filling indicator light 16 is fixedly installed, a filling valve 17 is connected to the right side of the top wall of the top shell 4, and an injection valve 18 is connected to the front side of the shell 3. A cleaning component is provided on the left side of the horizontal plate 7, and a fixing mechanism 2 is provided on the left and right sides of the top wall of the support plate 1; the cleaning component includes two fixing blocks 11, the bottom wall of the top fixing block 11 is fixedly connected to the left side of the top wall of the horizontal plate 7, and the top wall of the bottom fixing block 11 is fixedly connected to the left side of the bottom wall of the fixing plate 8. The right sides of the two fixing blocks 11 are both threaded with a threaded knob 12, and the left sides of the two threaded knobs 12 are both threaded with a scraper 13;

[0030] Specifically, when the servo motor 5 is started, the rotating column 6 rotates accordingly, thereby driving the horizontal plate 7 and fixed plate 8 to rotate. This rotational motion enables the heating rod 9 and stirring blades 10 to efficiently stir and heat the material inside the housing 3. The heating rod 9 transfers heat energy evenly to the material through infrared radiation, raising the material temperature and enhancing its fluidity. At the same time, the rotational motion of the stirring blades 10 thoroughly stirs the material, effectively preventing localized solidification caused by temperature unevenness during the heating process. This combined heating and stirring action allows the material to maintain optimal fluidity before injection, significantly reducing the risk of solidification during the injection process. Furthermore, the device is equipped with an injection indicator 16 for real-time prompts during the injection process. When the material injection volume reaches a preset value, the injection indicator 16 emits a signal to remind the operator to stop injection, thereby avoiding the problem of material overflow caused by overinjection. This not only ensures the accuracy of the injection molding process but also greatly improves the operating efficiency of the injection molding machine.

[0031] Reference Figure 1 and Figure 3 The fixing mechanism 2 includes two hydraulic rods 201, the bottom walls of the hydraulic rods 201 are fixedly connected to the left and right sides of the top wall of the support plate 1 respectively, the output ends of the two hydraulic rods 201 are fixedly connected to the connecting plate 202, the outer wall of the top shell 4 is fixedly connected to the inner wall of the connecting plate 202, the top wall of the connecting plate 202 is fixedly connected with a plurality of fixing caps 203 at equal intervals, and the bottom walls of the plurality of fixing caps 203 all begin to have a snap-fitting groove 204, and the four corners of the top wall of the support plate 1 are fixedly connected with fixing columns 205, and the top ends of the plurality of fixing columns 205 are respectively snap-fitted with the corresponding snap-fitting grooves 204;

[0032] Specifically, when the hydraulic rod 201 is started, the control connecting plate 202 is displaced so that it is in close contact with the top shell 4. A plurality of fixing caps 203 and corresponding fixing columns 205 are introduced between the outer shell 3 and the top shell 4. These fixing caps 203 and fixing columns 205 are designed with precise snap-fitting to make the connection between the outer shell 3 and the top shell 4 more secure. This design not only improves the stability of the outer shell 3 and the top shell 4, but also reduces the possibility of the device shaking during operation. In actual application, this optimized device structure has shown significant advantages in the injection molding process. This avoids the separation of the injection molding work due to shaking, thereby greatly improving the success rate of injection molding.

[0033] Reference Figure 1 、 Figure 2 and Figure 3 The bottom wall of the top shell 4 is fixedly connected to a sealing ring 21, and the top wall of the outer shell 3 is provided with an annular groove 19, and the bottom of the sealing ring 21 is engaged with the annular groove 19; the front side of the outer shell 3 is fixedly connected to the control switch 14, and the control switch 14 is electrically connected to the servo motor 5 and the hydraulic rod 201 respectively; the front side of the outer shell 3 is provided with a dust cover 15, and the rear side of the dust cover 15 is rotatably connected to the front side of the control switch 14 through a hinge;

[0034] Specifically, the bottom of the sealing ring 21 is engaged with the ring groove 19, so that the sealing between the top shell 4 and the outer shell 3 is improved. The control switch 14 is electrically connected to the servo motor 5 and the hydraulic rod 201 respectively, so that the control switch 14 can complete the opening and closing of the device. The dust cover 15 can prevent dust and protect the control switch 14.

[0035] Reference Figure 1 , the left and right sides of the bottom wall of the support plate 1 are fixedly connected with a support frame 20; the left side of the shell 3 is fixedly installed with an observation window 22;

[0036] Specifically, the two support frames 20 make the device more stable during operation, and the observation window 22 allows the interior of the injection molding machine to be visually observed.

[0037] Working principle: When starting to work, by starting the servo motor 5, the rotating column 6 drives the horizontal plate 7 and the fixed plate 8 to rotate, and then the heating rod 9 and the stirring blade 10 can stir and heat the material inside the shell 3, thereby improving the fluidity of the material, and reducing the solidification of the material due to the decrease in temperature, thereby facilitating the injection molding work of the injection molding machine and improving the working efficiency of the device. The injection indicator light 16 can be used to prompt during injection molding to avoid excessive injection and material overflow, thereby completing the function of quantitative injection, and by starting the two hydraulic rods 201, the top shell 4 can be fixed to the shell 3 through the connecting plate 202, so that a plurality of fixing caps 203 are engaged with the corresponding fixing columns 205, which improves the stability of the shell 3 and the top shell 4, thereby reducing the possibility of shaking when the device is working, thereby avoiding the situation where the injection molding work is detached and causes injection failure.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An injection molding machine with a quantitative injection molding function, comprising a support plate (1) and a top shell (4), characterized in that: The top wall of the support plate (1) is provided with a shell (3), the top wall of the top shell (4) is fixedly connected with a servo motor (5), the output end of the servo motor (5) is fixedly connected with a rotating column (6), the middle part of the rotating column (6) is fixedly connected with a transverse plate (7), the left side of the bottom wall of the transverse plate (7) is fixedly installed with a heating rod (9), the right side of the bottom wall of the transverse plate (7) is fixedly connected with a stirring blade (10), the bottom wall of the heating rod (9) is fixedly connected with a fixing plate (8), the right side of the fixing plate (8) is fixedly connected to the left side of the rotating column (6), the left side of the top wall of the top shell (4) is fixedly installed with a filling indicator light (16), the right side of the top wall of the top shell (4) is connected with a filling valve (17), the front side of the shell (3) is connected with an injection valve (18), the left side of the transverse plate (7) is provided with a cleaning component, and the left side of the top wall of the support plate (1) is provided with a fixing mechanism (2).

2. The injection molding machine with quantitative injection molding function according to claim 1, characterized in that: The fixing mechanism (2) comprises two hydraulic rods (201), the bottom walls of the hydraulic rods (201) are respectively fixedly connected to the left and right sides of the top wall of the support plate (1), the output ends of the two hydraulic rods (201) are fixedly connected to a connecting plate (202), the outer wall of the top shell (4) is fixedly connected to the inner wall of the connecting plate (202), the top wall of the connecting plate (202) is fixedly connected to a plurality of fixing caps (203) at equal intervals, the bottom walls of the plurality of fixing caps (203) are each provided with a snap-fitting groove (204), the four corners of the top wall of the support plate (1) are each fixedly connected to a fixing column (205), the top ends of the plurality of fixing columns (205) are respectively snap-fitted to the corresponding snap-fitting grooves (204).

3. The injection molding machine with quantitative injection molding function according to claim 1, characterized in that: The cleaning assembly comprises two fixed blocks (11), the bottom wall of the top fixed block (11) is fixedly connected to the left side of the top wall of the transverse plate (7), and the top wall of the bottom fixed block (11) is fixedly connected to the left side of the bottom wall of the fixed plate (8), the right sides of the two fixed blocks (11) are threaded with threaded knobs (12), and the left sides of the two threaded knobs (12) are threadedly connected to scrapers (13).

4. The injection molding machine with quantitative injection molding function according to claim 1, characterized in that: The bottom wall of the top shell (4) is fixedly connected with a sealing ring (21), the top wall of the outer shell (3) is provided with an annular groove (19), and the bottom of the sealing ring (21) is engaged with the annular groove (19).

5. The injection molding machine with quantitative injection molding function according to claim 2, characterized in that: A control switch (14) is fixedly connected to the front side of the housing (3), and the control switch (14) is electrically connected to the servo motor (5) and the hydraulic rod (201) respectively.

6. The injection molding machine with quantitative injection molding function according to claim 5, characterized in that: A dust cover (15) is provided on the front side of the housing (3), and the rear side of the dust cover (15) is rotatably connected to the front side of the control switch (14) via a hinge.

7. The injection molding machine with quantitative injection molding function according to claim 1, characterized in that: Support frames (20) are fixedly connected to the left and right sides of the bottom wall of the support plate (1).

8. The injection molding machine with quantitative injection molding function according to claim 1, characterized in that: An observation window (22) is fixedly mounted on the left side of the housing (3).