Storage tank telescopic bag sleeve operation safety monitoring system
Through the distributed fiber temperature sensing sensor and fiber grating tension sensor combined with the processor monitoring system, the problem of untimely inspection of telescopic bladder sleeves and large errors is solved, real-time status monitoring and alarm functions of the storage tank bladder sleeves are realized, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202422544045.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, the telescopic bladder is not inspected on the storage tank column in time and there is a risk of falling off and tearing, and there is a problem of large errors and high risk in manual inspection.
The distributed fiber temperature sensing sensor, spiral fiber filament and fiber grating tension sensor are combined with a processor to monitor the temperature, shape and shedding of the capsule body in real time, and transmit data to the central control display screen and mobile devices through a wireless transmission module to achieve real-time monitoring and alarm.
Real-time status monitoring of the capsule body is realized, reducing untimely inspection and errors, improving safety and inspection efficiency, and promptly detecting abnormal situations.
Smart Images

Figure CN223259228U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring systems, in particular to a storage tank telescopic bag operation safety monitoring system. Background Art
[0002] A float is an energy-saving and environmentally friendly device that rises and falls with the liquid level in the tank through buoyancy. It is installed within the tank to reduce volatilization of the medium within the tank, minimize losses, conserve energy, and protect the environment. By installing the float, the tank seals the stored medium and reduces its temperature, thus saving energy and protecting the environment.
[0003] Traditional floats often use telescopic bladders installed on the columns to prevent oil and gas from escaping through the openings in the column sidewalls. However, these bladders have been found to detach or even tear over time, causing organic pollutants to leak and potentially causing the float to become stuck and deflect. Overheating of the bladders can also pose a fire risk.
[0004] At present, when inspecting the telescopic bag on the column, the inspection can only be carried out after the gas concentration in the tank reaches a certain condition. In addition, it is dangerous for inspectors to climb onto the tank, which leads to obvious shortcomings of untimely inspections. In addition, manual inspections have the disadvantage of large errors in inspection results. Utility Model Content
[0005] The purpose of the present utility model is to solve the shortcomings existing in the prior art. For example, at present, when inspecting the telescopic bag cover on the column, the gas concentration in the tank needs to reach a certain condition before the inspection can be carried out. In addition, it is dangerous for the inspectors to climb the tank, which leads to the obvious shortcomings of untimely inspection and large errors in the inspection results of manual inspection. A storage tank telescopic bag operation safety monitoring system is proposed.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A storage tank telescopic bag operation safety monitoring system includes a pillar, a bag body is provided on the surface of the pillar, a distributed optical fiber temperature sensor is bonded to the inner wall of the bag body, a clamp is provided on the surface of the bag body, a spiral optical fiber is bonded to the inner wall of the bag body, the front of the bag body and the front of the pillar are fixedly connected to a support, the inner wall of the support is fixedly connected to a fiber optic Bragg grating tension sensor, the input end of the distributed optical fiber temperature sensor, the input end of the spiral optical fiber and the input end of the fiber optic Bragg grating tension sensor are all connected to a transmission optical fiber, the input end of the transmission optical fiber is connected to a demodulator, and the demodulator is connected to a processor via a network cable.
[0008] Preferably, the processor includes a data acquisition module, a data calculation module, a first comparison module, a data storage module, a feedback module and a wireless transmission module. The output end of the demodulator is electrically connected to the input end of the data acquisition module, the output end of the data acquisition module is electrically connected to the input end of the data calculation module, the output end of the data calculation module is electrically connected to the input end of the first comparison module, the output end of the data storage module is electrically connected to the input end of the data calculation module and the input end of the first comparison module respectively, the output end of the first comparison module is electrically connected to the input end of the feedback module, the output end of the feedback module is electrically connected to the input end of the wireless transmission module, and the output end signal of the wireless transmission module is connected to the central control display screen and the mobile device.
[0009] Preferably, the output end of the feedback module is electrically connected to a recording and storage module, and the output end of the recording and storage module is electrically connected to the input end of the wireless transmission module.
[0010] Preferably, the input end of the data calculation module is electrically connected to the data generation module, the output end of the data generation module and the output end of the data storage module are both electrically connected to the retrieval module, and the output end of the data calculation module, the output end of the retrieval module and the input end of the feedback module are all electrically connected to the second comparison module.
[0011] Preferably, the wireless transmission module includes a 5G module and a WIFI module.
[0012] Preferably, the output end of the wireless transmission module and the input end of the data storage module are both electrically connected to a data input module.
[0013] Preferably, the number of the distributed optical fiber temperature sensors is two, and the two distributed optical fiber temperature sensors are respectively located on the left and right sides of the pillar.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] (1) The present invention can calculate in real time whether the bag cover body is overheated, torn or detached by the cooperation of a demodulator, a distributed optical fiber temperature sensor, a spiral optical fiber, a fiber grating tension sensor and a processor. The wireless transmission module in the processor allows the inspector to view the status of the bag cover body through the central control display screen and a mobile device, thereby making it more convenient for the inspector to inspect the telescopic bag. At the same time, when the calculation result is greater than the threshold, the processor will send an alarm to the central control display screen and the mobile device, thereby enabling the inspector to promptly discover the abnormal bag cover body.
[0016] (2) The utility model can periodically send a set of pre-set data to the data calculation module through the data generation module, and calculate the received data through the data calculation module. Then, the calculation result of the data calculation module is compared through the cooperation of the retrieval module and the second comparison module. If the calculation result is equal to the data stored in the data storage module, it means that the data calculation module is operating normally. If the calculation result is not equal to the data stored in the data storage module, it means that the data calculation module is abnormal. The comparison result is fed back to the central control display screen and the mobile device through the feedback module, so that the user can promptly discover the abnormality of the data calculation module.
[0017] (3) The utility model can store the data output by each feedback module through the recording storage module, and through the wireless transmission module, the user can view the historical status information of the bag body through the central control display screen and mobile device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a front view of the structure of the utility model;
[0020] Figure 3 This is a front view of the spiral optical fiber in the present invention;
[0021] Figure 4 This is a functional block diagram of the processor in the present utility model;
[0022] Figure 5 Schematic diagram of the wireless transmission module in the present utility model;
[0023] Figure 6 It is a schematic diagram of the mobile module in the present utility model.
[0024] In the figure: 1. Pillar; 2. Bag body; 3. Distributed fiber optic temperature sensor; 4. Clamp; 5. Spiral optical fiber; 6. Support; 7. Fiber Bragg grating tension sensor; 8. Transmission optical fiber; 9. Demodulator; 10. Processor. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0027] Example 1:
[0028] Reference Figure 1-6 , a tank telescopic bag operation safety monitoring system includes a pillar 1, a bag body 2 is provided on the surface of the pillar 1, and a distributed optical fiber temperature sensor 3 is bonded to the inner wall of the bag body 2. There are two distributed optical fiber temperature sensors 3, and the two distributed optical fiber temperature sensors 3 are respectively located on the left and right sides of the pillar 1. The distributed optical fiber temperature sensor 3 is realized by using the Bragg diffraction phenomenon in the optical fiber Bragg grating. Bragg diffraction is a diffraction effect based on wavelength. Under temperature changes, the wavelength of the Bragg peak will shift. Specifically, the corresponding temperature change can be deduced by measuring the wavelength change of the Bragg peak. The surface of the bag body 2 is fitted with a clamp 4, and the bag body 2 is fixed to the pillar 1 by the clamp 4. The inner wall of the bag body 2 is bonded with a spiral optical fiber filament 5, and the real-time shape of the bag body 2 is restored by the spiral optical fiber filament 5. The front of the bag body 2 and the front of the pillar 1 are fixedly connected with a support 6, and the inner wall of the support 6 A fiber Bragg grating tension sensor 7 is fixedly connected. The fiber Bragg grating tension sensor 7 is a sensor based on the grating principle and is used to measure the tensile or compressive deformation of the optical fiber. When the optical fiber in the fiber Bragg grating tension sensor 7 is subjected to tension, the tension causes the wavelength of the fiber Bragg grating to shift. Then, according to the Bragg formula, the magnitude of the tension can be calculated by detecting the change in the wavelength or diffraction angle of the incident light. The input end of the distributed optical fiber temperature sensor 3, the input end of the spiral optical fiber filament 5 and the input end of the fiber Bragg grating tension sensor 7 are all connected to a transmission optical fiber filament 8. The input end of the transmission optical fiber filament 8 is connected to a demodulator 9. Through the demodulator 9 and the transmission optical fiber filament 8, the initial incident light is emitted into the distributed optical fiber temperature sensor 3, the spiral optical fiber filament 5 and the fiber Bragg grating tension sensor 7, and the reflected light reflected by the distributed optical fiber temperature sensor 3, the spiral optical fiber filament 5 and the fiber Bragg grating tension sensor 7 is received. The demodulator 9 is connected to a processor 10 via a network cable.
[0029] The processor 10 includes a data acquisition module, a data calculation module, a first comparison module, a data storage module, a feedback module and a wireless transmission module. The output end of the demodulator 9 is electrically connected to the input end of the data acquisition module, the output end of the data acquisition module is electrically connected to the input end of the data calculation module, the output end of the data calculation module is electrically connected to the input end of the first comparison module, the output end of the data storage module is electrically connected to the input end of the data calculation module and the input end of the first comparison module respectively, the output end of the first comparison module is electrically connected to the input end of the feedback module, the output end of the feedback module is electrically connected to the input end of the wireless transmission module, the output end signal of the wireless transmission module is connected to the central control display screen and the mobile device, the wireless transmission module includes a 5G module and a WIFI module, and the mobile device includes a mobile phone and a tablet computer.
[0030] The data calculation module uses the formula nλ = 2Λsin(θ), where n is the order of the grating (usually 1), λ is the wavelength of the incident light, Λ is the grating period, and θ is the angle of incidence. When the fiber is subjected to tension, the grating period changes, thereby changing the value of Λ. By measuring the change in the grating period and combining it with the Bragg formula, the applied tension can be calculated.
[0031] The formula used in the data calculation module is Δλ=λ*α*ΔT, where Δ is the wavelength shift of the Bragg peak, λ is the wavelength of the incident light, α is the thermal expansion coefficient of the optical fiber material, and ΔT is the temperature change. Under temperature changes, the wavelength of the Bragg peak will shift. By measuring the wavelength change of the Bragg peak, the corresponding temperature change can be deduced.
[0032] Example 2:
[0033] Reference Figure 4 The output end of the feedback module is electrically connected to the recording and storage module, and the output end of the recording and storage module is electrically connected to the input end of the wireless transmission module. The data output by the feedback module each time can be stored through the recording and storage module, and the user can view the historical status information of the bag cover body 2 through the central control display screen and mobile device through the wireless transmission module.
[0034] Example 3:
[0035] Reference Figure 4The input end of the data calculation module is electrically connected to the data generation module, the output end of the data generation module and the output end of the data storage module are electrically connected to the retrieval module, the output end of the data calculation module, the output end of the retrieval module and the input end of the feedback module are electrically connected to the second comparison module. The data generation module can periodically send a set of preset data to the data calculation module, and calculate the received data through the data calculation module. Then, the calculation result of the data calculation module is compared through the cooperation of the retrieval module and the second comparison module. If the calculation result is equal to the data stored in the data storage module, it means that the data calculation module is operating normally. If the calculation result is not equal to the data stored in the data storage module, it means that the data calculation module is abnormal, and the comparison result is fed back to the central control display screen and the mobile device through the feedback module, so that the user can promptly discover the abnormality of the data calculation module.
[0036] Example 4:
[0037] Reference Figure 4 The output end of the wireless transmission module and the input end of the data storage module are both electrically connected to the data input module. Through the cooperation of the wireless transmission module, the data input module and the data storage module, the user can wirelessly input data into the data storage module through a mobile device.
[0038] In the present invention, when the storage tank telescopic bag operation safety monitoring system is in operation, the demodulator 9 sends initial incident light to the distributed optical fiber temperature sensor 3, the spiral optical fiber filament 5 and the optical fiber Bragg grating tension sensor 7, and receives the reflected light reflected by the distributed optical fiber temperature sensor 3, the spiral optical fiber filament 5 and the optical fiber Bragg grating tension sensor 7. Then, the demodulator 9 transmits the received reflected light data to the data acquisition module, and pre-processes the data through the data acquisition module. The pre-processed data is transmitted to the data calculation module. Then, the data calculation module calculates the received data according to the formula stored in the data storage module, and calculates the current shape, temperature and whether the bag body 2 is detached. Then, The calculation result is compared with the threshold value stored in the data storage module through the first comparison module. If the calculation result is less than the threshold value, it indicates that the state of the bag sleeve body 2 is normal. Then, the current state of the bag sleeve body 2 is transmitted to the wireless transmission module through the feedback module, and the user can view the current state of the bag sleeve body 2 on the central control display screen and the mobile device through the wireless transmission module. When the calculation result is greater than the threshold value, the first comparison module generates an alarm message. Then, the current state of the bag sleeve body 2 and the alarm message are transmitted to the wireless transmission module through the feedback module, and the central control display screen and the mobile device send out an alarm through the wireless transmission module, and the current state of the bag sleeve body 2 can be viewed on the central control display screen and the mobile device.
[0039] When the storage tank telescopic bag operation safety monitoring system is in self-inspection, the data generation module can periodically send a set of pre-set data to the data calculation module, and the data calculation module calculates the received data. Then, the retrieval module extracts the corresponding data based on the data generated by the data generation module and transmits it to the second comparison module. Then, the calculated data and the stored data are compared by the second comparison module. If the calculation result is equal to the data stored in the data storage module, it means that the data calculation module is operating normally. If the calculation result is not equal to the data stored in the data storage module, it means that the data calculation module is abnormal, and the comparison result is fed back to the central control display screen and the mobile device through the feedback module. At this time, the user is reminded to repair the storage tank telescopic bag operation safety monitoring system in time.
[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
Claims
1. A storage tank telescopic bag operation safety monitoring system, comprising a support (1), characterized in that: The surface of the pillar (1) is provided with a bag body (2), the inner wall of the bag body (2) is bonded with a distributed optical fiber temperature sensor (3), the surface of the bag body (2) is fitted with a clamp (4), the inner wall of the bag body (2) is bonded with a spiral optical fiber (5), the front of the bag body (2) and the front of the pillar (1) are fixedly connected with a support (6), the inner wall of the support (6) is fixedly connected with an optical fiber Bragg grating tension sensor (7), the input end of the distributed optical fiber temperature sensor (3), the input end of the spiral optical fiber (5) and the input end of the optical fiber Bragg grating tension sensor (7) are all connected with a transmission optical fiber (8), the input end of the transmission optical fiber (8) is connected with a demodulator (9), and the demodulator (9) is connected with a processor (10) via a network cable.
2. A storage tank telescopic bag operation safety monitoring system according to claim 1, characterized in that: The processor (10) includes a data acquisition module, a data calculation module, a first comparison module, a data storage module, a feedback module and a wireless transmission module. The output end of the demodulator (9) is electrically connected to the input end of the data acquisition module, the output end of the data acquisition module is electrically connected to the input end of the data calculation module, the output end of the data calculation module is electrically connected to the input end of the first comparison module, the output end of the data storage module is electrically connected to the input end of the data calculation module and the input end of the first comparison module, respectively, the output end of the first comparison module is electrically connected to the input end of the feedback module, the output end of the feedback module is electrically connected to the input end of the wireless transmission module, and the output end signal of the wireless transmission module is connected to the central control display screen and the mobile device.
3. A storage tank telescopic bag operation safety monitoring system according to claim 2, characterized in that: The output end of the feedback module is electrically connected to the recording and storage module, and the output end of the recording and storage module is electrically connected to the input end of the wireless transmission module.
4. A storage tank telescopic bag operation safety monitoring system according to claim 2, characterized in that: The input end of the data calculation module is electrically connected to the data generation module, the output end of the data generation module and the output end of the data storage module are electrically connected to the retrieval module, and the output end of the data calculation module, the output end of the retrieval module and the input end of the feedback module are electrically connected to the second comparison module.
5. The storage tank telescopic bag operation safety monitoring system according to claim 2 is characterized in that: The wireless transmission module includes a 5G module and a WIFI module.
6. The storage tank telescopic bag operation safety monitoring system according to claim 2, characterized in that: The output end of the wireless transmission module and the input end of the data storage module are both electrically connected to a data input module.
7. The storage tank telescopic bag operation safety monitoring system according to claim 1 is characterized in that: The number of the distributed optical fiber temperature sensors (3) is two, and the two distributed optical fiber temperature sensors (3) are respectively located on the left and right sides of the pillar (1).