Rapid demolding device for aluminum alloy die casting production

By designing a rapid mold release device for aluminum alloy die castings, using fastening, positioning and mold release mechanisms, combined with a micro air pump and suction cup, the problem of difficult removal of aluminum alloy die castings is solved and the processing efficiency is improved.

CN223264764UActive Publication Date: 2025-08-26NINGBO JIARI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422531100.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Aluminum alloy die castings are difficult to remove from the mold, and high temperatures lead to low processing efficiency.

Method used

A rapid release device for the production of aluminum alloy die castings is designed, using a fastening mechanism, a positioning mechanism and a release mechanism, and a release mechanism is used to release the mold using a micro-air pump and a suction cup.

Benefits of technology

It realizes convenient and quick disassembly and assembly of molds without affecting normal die-casting processing, and improves the processing efficiency of aluminum alloy die-casting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy die casting machining, in particular to an aluminum alloy die casting production rapid demolding device which comprises at least two installation frames, fixing columns are fixed to the outer sides of the at least two installation frames, and fastening mechanisms are arranged on the two sides of the top of each installation frame. Connecting plates are rotationally connected to the surfaces of the two fixing columns, positioning mechanisms are arranged between the two connecting plates and the fixing columns, a top plate is fixed between the two connecting plates, and a demolding mechanism is arranged in the center of the top plate; the mounting frame can be fixed to the two sides of a die by screwing the threaded columns on the two sides, the top plate can be rotated inwards to the position above a die casting during demolding, normal die casting machining cannot be affected, disassembly and assembly can be convenient, the die does not need to be taken down independently, use is quite convenient, and the die casting mold is simple in structure and convenient to use. The die casting can be adsorbed through the micro air pump and the suction cup, and demolding is conducted through the electric telescopic rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy die casting processing, in particular to a rapid demoulding device for aluminum alloy die casting production. Background Art

[0002] Aluminum alloy die-casting is a type of pressure-casting part. It is produced by pouring heated liquid metals such as copper, zinc, aluminum or aluminum alloy into the inlet of the die-casting machine using a pressure-casting machine equipped with a casting mold. The metals are then die-casted by the die-casting machine to produce copper, zinc, aluminum or aluminum alloy parts in the shape and size restricted by the mold. Due to its high production efficiency, aluminum alloy die-casting can be mass-produced in a short period of time. However, demolding of ordinary molds is not convenient enough, so special molds are required for processing and demolding.

[0003] At present, aluminum alloy die-casting is processed using die-casting molds. For example, Chinese patent announcement No. "CN220943128U" discloses a die-casting mold for thin-walled aluminum alloy die-casting parts, which includes a base plate with a groove formed inside. Two support columns are fixedly connected to the upper surface of the base plate, and a cross plate is fixedly connected to the upper surface of the support column. An upper mold is provided below the cross plate, and a lower mold is connected to the middle of the upper surface of the base plate. A cavity is formed in the middle of the upper mold and the lower mold.

[0004] However, during the die-casting process, it is difficult to remove the aluminum alloy die-casting from the current die-casting mold, and the temperature of the aluminum alloy die-casting is high, which makes it impossible for workers to remove the aluminum alloy parts from the mold in time, seriously affecting the processing efficiency of the aluminum alloy. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings in the prior art that aluminum alloy die-castings are difficult to remove from the mold, and the high temperature of the aluminum alloy die-castings makes it impossible for workers to remove the mold in time, seriously affecting the processing efficiency, and to propose a rapid demolding device for aluminum alloy die-casting production.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A rapid demoulding device for producing aluminum alloy die-casting parts is designed, comprising at least two mounting frames, at least two of which are fixed with fixed columns on the outside, and fastening mechanisms are provided on both sides of the top of the mounting frames, the surfaces of the two fixed columns are rotatably connected with connecting plates, a positioning mechanism is provided between the two connecting plates and the fixed columns, a top plate is fixed between the two connecting plates, and a demoulding mechanism is provided at the center of the top plate.

[0008] Furthermore, the fastening mechanism includes a threaded sleeve connected to both sides of the top of the mounting frame, the inner side of the threaded sleeve is threadedly connected to a threaded column, the bottom of the threaded column is rotatably connected to a circular pressure plate, and a knob is fixed to the top of the threaded column.

[0009] Furthermore, the positioning mechanism includes two angularly distributed positioning holes and a fixing frame, the positioning holes are opened on the surface of the fixing column, the fixing frame is fixed to the outer sides of the two connecting plates, the inner side of the fixing frame is slidably connected with a positioning rod and a guide plate is fixed on the surface of the positioning rod, the surface of the positioning rod is sleeved with a spring and the two ends of the spring are respectively in conflict with the fixing frame and the guide plate, and the bottom of the positioning rod passes through the fixing frame and is engaged with the positioning hole.

[0010] Furthermore, protrusions are fixed on both sides of the positioning rod, and sliding grooves are opened on both sides of the inner wall of the fixing frame, and the sliding grooves are slidably connected to the protrusions.

[0011] Furthermore, the demolding mechanism includes an electric telescopic rod, which is fixed to the top of the top plate. The output shaft of the electric telescopic rod passes through the top plate and is fixed with a suction cup. A sealing ring is provided at the edge of the bottom of the suction cup, and an exhaust assembly is provided between the top plate and the suction cup.

[0012] Furthermore, the air extraction component includes a micro air pump, which is fixed to the bottom of the top plate. One side of the micro air pump is connected to a hose and the other end of the hose is connected to the suction cup.

[0013] The utility model proposes a rapid demoulding device for the production of aluminum alloy die-casting parts, which has the beneficial effects that: the utility model can fix the mounting frame on both sides of the mold by tightening the threaded columns on both sides, and can be conveniently installed on different aluminum alloy processing molds, and the top plate can be rotated inward to above the die-casting part when demoulding, which not only does not affect the normal die-casting process, but also can be easily disassembled and assembled without removing the mold separately, and is very convenient to use. The die-casting part can be adsorbed by a micro air pump and a suction cup, and the aluminum alloy part can be demoulded by an electric telescopic rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0016] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0017] Figure 4 For this utility model Figure 2A partial enlarged view of point A in the middle;

[0018] Figure 5 For this utility model Figure 3 A partial enlarged view of point B in the middle.

[0019] In the figure: 1. Mounting frame; 2. Fixing column; 3. Fastening mechanism; 31. Threaded sleeve; 32. Threaded column; 33. Circular pressure plate; 34. Knob; 4. Connecting plate; 5. Positioning mechanism; 51. Positioning hole; 52. Fixing frame; 53. Positioning rod; 54. Guide plate; 55. Spring; 6. Top plate; 7. Demolding mechanism; 71. Electric telescopic rod; 72. Suction cup; 73. Sealing ring; 8. Vacuum assembly; 81. Micro air pump; 82. Hose; 9. Sliding groove; 10. Bump. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-5 , a rapid demoulding device for producing aluminum alloy die-casting parts, comprising at least two mounting frames 1, at least two of the mounting frames 1 having fixed columns 2 fixed on their outer sides, and fastening mechanisms 3 are provided on both sides of the top of the mounting frame 1, the surfaces of the two fixing columns 2 are rotatably connected to connecting plates 4, a positioning mechanism 5 is provided between the two connecting plates 4 and the fixing columns 2, a top plate 6 is fixed between the two connecting plates 4, and a demoulding mechanism 7 is provided at the center of the top plate 6; the demoulding device can fix the mounting frame 1 on both sides of the mold by tightening the threaded columns 32 on both sides, and can rotate the top plate 6 inward to above the die-casting when demoulding, which not only does not affect the normal die-casting process, but also allows for convenient disassembly and assembly, without the need to remove the mold separately, and is very convenient to use. The die-casting can be adsorbed by the micro air pump 81 and the suction cup 72 and demoulded by the electric telescopic rod 71.

[0022] In this embodiment, the fastening mechanism 3 includes a threaded sleeve 31 connected to both sides of the top of the mounting frame 1. The inner side of the threaded sleeve 31 is threadedly connected to a threaded column 32. The bottom of the threaded column 32 is rotatably connected to a circular pressure plate 33. A knob 34 is fixed to the top of the threaded column 32. Turning the knob 34 can drive the threaded column 32 to rotate in the threaded sleeve 31. The threaded column 32 squeezes the circular pressure plate 33 downward and presses it tightly on both sides of the mold, making it convenient to fix the device.

[0023] Furthermore, the positioning mechanism 5 includes two positioning holes 51 and a fixing frame 52 distributed at a 90-degree angle. The two positioning holes 51 are located at the top and right side of the fixing column 2. The positioning holes 51 are opened on the surface of the fixing column 2. The fixing frame 52 is fixed to the outer sides of the two connecting plates 4. The inner side of the fixing frame 52 is slidably connected with a positioning rod 53 and a guide plate 54 is fixed on the surface of the positioning rod 53. The surface of the positioning rod 53 is sleeved with a spring 55 and the two ends of the spring 55 are respectively in conflict with the fixing frame 52 and the guide plate 54. The bottom of the positioning rod 53 passes through the fixing frame 52 and is engaged with the positioning hole 51. The positioning rod 53 can drive the guide plate 54 upward to squeeze the spring 55. The positioning rod 53 can be pulled out and inserted into another positioning hole 51, so that the top plate 6 can be rotated 90 degrees and positioned.

[0024] Furthermore, protrusions 10 are fixed on both sides of the positioning rod 53, and sliding grooves 9 are opened on both sides of the inner wall of the fixed frame 52, and the sliding grooves 9 are slidably connected to the protrusions 10. The protrusions 10 slide in the sliding grooves 9 to realize the guiding function and improve the stability of the positioning rod 53.

[0025] In addition, the demolding mechanism 7 includes an electric telescopic rod 71, which is fixed to the top of the top plate 6. The output shaft of the electric telescopic rod 71 passes through the top plate 6 and is fixed with a suction cup 72. The edge of the bottom of the suction cup 72 is provided with a sealing ring 73. An exhaust component 8 is provided between the top plate 6 and the suction cup 72. The electric telescopic rod 71 can drive the suction cup 72 to pull the die-casting upward for demolding.

[0026] It should be noted that the vacuum assembly 8 includes a micro air pump 81, which is fixed to the bottom of the top plate 6. One side of the micro air pump 81 is connected to a hose 82 and the other end of the hose 82 is connected to the suction cup 72. The micro air pump 81 can extract the gas in the suction cup 72, thereby increasing the suction force of the suction cup 72.

[0027] Working method: When demolding the die-casting, the staff places the mounting frames 1 on both sides of the mold, and then rotates the threaded column 32 by hand. The threaded column 32 can drive the circular pressure plate 33 to squeeze downward until it is tightened. Then the staff can start the electric telescopic rod 71 to drive the suction cup 72 to support the die-casting, and then start the micro air pump 81. The micro air pump 81 sucks out the gas in the suction cup 72 so that the suction cup 72 is tightly adsorbed on the die-casting. Then the staff can retract the electric telescopic rod 71, and the electric telescopic rod 71 can remove the die-casting. Then the staff can pull up the positioning rod 53, and the positioning rod 53 can drive the guide plate 54 upward to squeeze the spring 55. The positioning rod 53 can be pulled out and inserted into another positioning hole 51 to rotate the top plate 6 90 degrees and then position it. Then the micro air pump 81 can be turned off to loosen the die-casting and drop it. Then the die-casting process can be continued, and then the position of the suction cup 72 is reset to continue demolding.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rapid demoulding device for producing aluminum alloy die castings, comprising at least two mounting frames (1), characterized in that: At least two of the mounting frames (1) are fixed with fixed columns (2) on their outer sides, and fastening mechanisms (3) are provided on both sides of the top of the mounting frames (1). The surfaces of the two fixing columns (2) are rotatably connected with connecting plates (4), a positioning mechanism (5) is provided between the two connecting plates (4) and the fixing columns (2), a top plate (6) is fixed between the two connecting plates (4), and a demoulding mechanism (7) is provided at the center of the top plate (6).

2. The rapid demoulding device for producing aluminum alloy die castings according to claim 1, characterized in that: The fastening mechanism (3) comprises a threaded sleeve (31) connected to both sides of the top of the mounting frame (1); the inner side of the threaded sleeve (31) is threadedly connected to a threaded column (32); the bottom of the threaded column (32) is rotatably connected to a circular pressure plate (33); and the top of the threaded column (32) is fixed with a knob (34).

3. The rapid demoulding device for producing aluminum alloy die castings according to claim 1, characterized in that: The positioning mechanism (5) comprises two positioning holes (51) distributed at a 90-degree angle and a fixing frame (52), wherein the positioning hole (51) is opened on the surface of the fixing column (2), and the fixing frame (52) is fixed to the outer sides of the two connecting plates (4). The inner side of the fixing frame (52) is slidably connected with a positioning rod (53), and the surface of the positioning rod (53) is fixed with a guide plate (54), the surface of the positioning rod (53) is sleeved with a spring (55), and the two ends of the spring (55) are respectively in conflict with the fixing frame (52) and the guide plate (54), and the bottom of the positioning rod (53) passes through the fixing frame (52) and is engaged with the positioning hole (51).

4. The rapid demoulding device for producing aluminum alloy die castings according to claim 3, characterized in that: Both sides of the positioning rod (53) are fixed with protrusions (10), and both sides of the inner wall of the fixing frame (52) are provided with sliding grooves (9), and the sliding grooves (9) are slidably connected to the protrusions (10).

5. The rapid demoulding device for producing aluminum alloy die castings according to claim 1, characterized in that: The demoulding mechanism (7) comprises an electric telescopic rod (71), the electric telescopic rod (71) is fixed to the top of the top plate (6), the output shaft of the electric telescopic rod (71) passes through the top plate (6) and is fixed with a suction cup (72), the edge of the bottom of the suction cup (72) is provided with a sealing ring (73), and an air extraction component (8) is provided between the top plate (6) and the suction cup (72).

6. The rapid demoulding device for producing aluminum alloy die castings according to claim 5, characterized in that: The air extraction component (8) includes a micro air pump (81), which is fixed to the bottom of the top plate (6). One side of the micro air pump (81) is connected to a hose (82), and the other end of the hose (82) is connected to the suction cup (72).

Citation Information

Patent Citations

  • A die casting mold for thin-walled aluminum alloy die castings

    CN220943128U